A chip removal device for CNC vertical lathes

Abstract

This utility model discloses a chip removal device for CNC vertical lathes, relating to the technical field of chip removal devices. It includes: a chip conveyor for collecting, conveying, and discharging chips; a collection frame for collecting and storing chips; a pressing mechanism mounted on a support plate; a pressing disc for rubbing against the ground, causing the casters on the support plate to detach from the ground; and a lifting mechanism mounted on the support plate. By setting up the pressing mechanism and pressing disc, the support plate is supported and fixed, preventing the collection frame from shifting or moving during use, thus ensuring proper chip collection. The lifting mechanism allows for adjustment of the collection frame's height, preventing chips from falling too high and causing them to drift, and also facilitates unloading the collection frame.

Description

Technical Field

[0001] This utility model relates to the field of chip removal device technology, and in particular to a chip removal device for CNC vertical lathes. Background Technology

[0002] A CNC vertical lathe is a high-precision machining equipment with its spindle axis perpendicular to the horizontal plane and the workpiece mounted on a horizontal rotary table. The CNC vertical lathe adopts a vertical layout, with the spindle rotating horizontally on the worktable. The workpiece is clamped on a large-diameter circular platform. It features a high-strength cast iron bed and heavy-duty linear guide rails to ensure high rigidity and vibration resistance. It is also equipped with a multi-station electric tool post or automatic tool changer system to support rapid tool changes. During machining on a CNC vertical lathe, chip removal is necessary, and existing CNC vertical lathes use chain-plate chip conveyors to remove chips.

[0003] Existing chain-type chip conveyors typically use conveyor belts to transport and discharge chips, which are then placed into chip collection carts for further processing. Most existing chip collection carts use casters for easy movement; however, these carts are susceptible to movement due to external factors when collecting chips, causing them to deviate from the conveyor's discharge port and resulting in chip spillage and incomplete collection. Therefore, improvements are needed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a chip removal device for CNC vertical lathes, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A chip removal device for a CNC vertical lathe includes a support plate and a support rod, wherein the support rod is fixedly connected to the support plate; and further includes:

[0007] A chip conveyor is used to collect, transport, and discharge chips.

[0008] Collection box, used to collect and store debris;

[0009] An extrusion mechanism is provided on the support plate to support and fix the support plate, preventing the support plate from shifting or moving.

[0010] The extrusion disc is used to rub the ground, causing the casters on the support plate to lift off the ground;

[0011] A lifting mechanism, mounted on the support plate, is used to adjust the height of the collection box to prevent debris from falling too high and causing it to drift down.

[0012] Preferably, the extrusion mechanism includes:

[0013] The first extrusion shaft is disposed on the support plate and is rotatably connected to the support plate;

[0014] An extrusion plate is fixedly connected to the first extrusion shaft;

[0015] The second extrusion shaft is fixedly connected to the extrusion plate;

[0016] The extrusion sleeve is rotatably connected to the second extrusion shaft;

[0017] A sliding component is disposed on the support plate.

[0018] Preferably, the sliding component includes:

[0019] A sliding groove is formed on the support plate;

[0020] Two sliding blocks are symmetrically arranged in the sliding groove, slidably connected to the sliding groove, and threadedly connected to the first extrusion shaft.

[0021] A rotating component is mounted on the sliding block.

[0022] Preferably, the rotating component includes:

[0023] A first rotating shaft is disposed on the sliding block and is fixedly connected to the sliding block;

[0024] A rotating plate is rotatably connected to the first rotating shaft;

[0025] The second rotating shaft is rotatably connected to the rotating plate;

[0026] A rotating frame is mounted on the second rotating shaft, fixedly connected to the second rotating shaft, and fixedly connected to the extrusion plate.

[0027] Preferably, the lifting mechanism includes:

[0028] A lifting block is mounted on the support plate and is fixedly connected to the support plate.

[0029] A lifting shaft is mounted on the lifting block and is rotatably connected to the lifting block;

[0030] The lifting plate is fixedly connected to the lifting shaft;

[0031] The lifting rod is fixedly connected to the lifting plate;

[0032] A movable component is mounted on the lifting block.

[0033] Preferably, the moving component includes:

[0034] A movable slot is provided on the lifting block;

[0035] A movable block is disposed within the movable groove, slidably connected to the movable groove, and threadedly connected to the lifting shaft;

[0036] The transmission component is mounted on the support plate.

[0037] Preferably, the transmission component includes:

[0038] A transmission plate is disposed on the support plate and is fixedly connected to the support plate;

[0039] Transmission grooves are formed on the transmission plate;

[0040] A transmission block is disposed within the transmission groove and is slidably connected to the transmission groove;

[0041] A connecting component is disposed on the collection frame.

[0042] Preferably, the connecting component includes:

[0043] There are two connecting shafts, which are symmetrically arranged on the collection frame and fixedly connected to the collection frame.

[0044] The connecting sleeve is rotatably connected to the connecting shaft;

[0045] A connecting block is disposed on the connecting sleeve and is fixedly connected to the connecting sleeve;

[0046] A rectangular block is disposed on the connecting block, slidably connected to the connecting block, and fixedly connected to the movable block.

[0047] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0048] By setting up an extrusion mechanism and an extrusion plate, the support plate is supported and fixed, preventing the collection frame from shifting or moving during use, which would result in inadequate collection of debris. By setting up a lifting mechanism, the height of the collection frame can be adjusted to prevent debris from falling too high and causing it to drift down, and to facilitate unloading of the collection frame. Attached Figure Description

[0049] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0050] Figure 1 A three-dimensional structural schematic diagram of a chip removal device for a CNC vertical lathe is shown.

[0051] Figure 2 A three-dimensional cross-sectional structural diagram of a chip removal device for a CNC vertical lathe is shown.

[0052] Figure 3 A three-dimensional cross-sectional structural diagram of a chip removal device for a CNC vertical lathe is shown.

[0053] Figure 4 An exploded view of the lifting mechanism of a chip conveying device for a CNC vertical lathe is shown.

[0054] Figure 5 An exploded view of the extrusion mechanism of a chip removal device for a CNC vertical lathe is shown.

[0055] Legend:

[0056] 1. Support plate; 2. Support rod; 3. Chip conveyor; 4. Collection frame; 5. Extrusion disc; 6. First extrusion shaft; 7. Extrusion plate; 8. Second extrusion shaft; 9. Extrusion sleeve; 10. Sliding groove; 11. Sliding block; 12. First rotating shaft; 13. Rotating plate; 14. Second rotating shaft; 15. Rotating frame; 16. Lifting block; 17. Lifting shaft; 18. Lifting disc; 19. Lifting rod; 20. Moving groove; 21. Moving block; 22. Transmission plate; 23. Transmission groove; 24. Transmission block; 25. Connecting shaft; 26. Connecting sleeve; 27. Connecting block; 28. Rectangular block. Detailed Implementation

[0057] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0058] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0059] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0060] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0061] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a chip removal device for a CNC vertical lathe.

[0062] A chip removal device for a CNC vertical lathe includes a support plate 1 and a support rod 2, with the support rod 2 fixedly connected to the support plate 1. It also includes: a chip conveyor 3 for collecting, conveying, and discharging chips; a collection frame 4 for collecting and storing chips; a pressing mechanism mounted on the support plate 1 for supporting and fixing the support plate 1 to prevent it from shifting or moving; a pressing disc 5 for rubbing against the ground to detach the casters on the support plate 1 from the ground; and a lifting mechanism mounted on the support plate 1 for adjusting the height of the collection frame 4 to prevent chips from falling too high and causing them to drift.

[0063] Reference Figure 5 In a preferred embodiment, the extrusion mechanism includes: a first extrusion shaft 6, which is disposed on the support plate 1 and rotatably connected to the support plate 1; an extrusion plate 7, which is fixedly connected to the first extrusion shaft 6; a second extrusion shaft 8, which is fixedly connected to the extrusion plate 7; an extrusion sleeve 9, which is rotatably connected to the second extrusion shaft 8; and a sliding component disposed on the support plate 1.

[0064] During operation, rotating the extrusion sleeve 9 causes the extrusion plate 7, which is fixedly connected to the second extrusion shaft 8, to rotate, so that the first extrusion shaft 6, which is fixedly connected to the extrusion plate 7, rotates on the support plate 1.

[0065] Reference Figure 3 and Figure 5In a preferred embodiment, the sliding component includes: a sliding groove 10, which is formed on the support plate 1; two sliding blocks 11, which are symmetrically arranged in the sliding groove 10, slidably connected to the sliding groove 10, and threadedly connected to the first extrusion shaft 6; and a rotating component, which is disposed on the sliding blocks 11.

[0066] During operation, it drives the sliding block 11, which is threadedly connected to the first extrusion shaft 6, to rotate, so that the sliding block 11 slides in the sliding groove 10.

[0067] Reference Figure 5 In a preferred embodiment, the rotating component includes: a first rotating shaft 12, which is disposed on the sliding block 11 and fixedly connected to the sliding block 11; a rotating plate 13, which is rotatably connected to the first rotating shaft 12; a second rotating shaft 14, which is rotatably connected to the rotating plate 13; and a rotating frame 15, which is disposed on the second rotating shaft 14, fixedly connected to the second rotating shaft 14, and fixedly connected to the extrusion plate 5.

[0068] During operation, the rotating plate 13, which is rotatably connected to the first rotating shaft 12, rotates, causing the rotating frame 15, which is fixedly connected to the second rotating shaft 14, to move away from the support plate 1, thereby moving the extrusion plate 5 until the extrusion plate 5 contacts the ground, and causing the casters on the support plate 1 to detach from the ground.

[0069] Reference Figure 4 In a preferred embodiment, the lifting mechanism includes: a lifting block 16, which is disposed on the support plate 1 and fixedly connected to the support plate 1; a lifting shaft 17, which is disposed on the lifting block 16 and rotatably connected to the lifting block 16; a lifting plate 18, which is fixedly connected to the lifting shaft 17; a lifting rod 19, which is fixedly connected to the lifting plate 18; and a moving component disposed on the lifting block 16.

[0070] During operation, rotating the lifting rod 19 causes the lifting plate 18, which is fixedly connected to the lifting rod 19, to rotate, so that the lifting shaft 17, which is fixedly connected to the lifting plate 18, rotates on the lifting block 16.

[0071] Reference Figure 2 and Figure 4 In a preferred embodiment, the moving component includes: a moving groove 20, which is formed on the lifting block 16; a moving block 21, which is disposed in the moving groove 20, slidably connected to the moving groove 20, and threadedly connected to the lifting shaft 17; and a transmission component, which is disposed on the support plate 1.

[0072] During operation, the moving block 21, which is threadedly connected to the lifting shaft 17, rotates, causing the moving block 21 to slide within the moving groove 20, thereby moving the collection frame 4.

[0073] Reference Figure 2 and Figure 4In a preferred embodiment, the transmission component includes: a transmission plate 22, which is disposed on the support plate 1 and fixedly connected to the support plate 1; a transmission groove 23, which is formed on the transmission plate 22; a transmission block 24, which is disposed in the transmission groove 23 and slidably connected to the transmission groove 23; and a connecting component, which is disposed on the collection frame 4.

[0074] During operation, it drives the transmission block 24 to slide within the transmission groove 23 on the transmission plate 22.

[0075] Reference Figure 4 In a preferred embodiment, the connecting components include: two connecting shafts 25, which are symmetrically arranged on the collection frame 4 and fixedly connected to the collection frame 4; a connecting sleeve 26, which is rotatably connected to the connecting shafts 25; a connecting block 27, which is disposed on the connecting sleeve 26 and fixedly connected to the connecting sleeve 26; and a rectangular block 28, which is disposed on the connecting block 27, slidably connected to the connecting block 27, and fixedly connected to the moving block 21.

[0076] During operation, push the collection frame 4 so that the connecting block 27 slides within the rectangular block 28, causing the collection frame 4 to move closer to the edge of the support plate 1. Then rotate the collection frame 4 so that the connecting shaft 25, which is fixedly connected to the collection frame 4, rotates within the connecting sleeve 26.

[0077] Working principle: In use, first push the support plate 1 to below the discharge port of the chip conveyor 3, then rotate the extrusion sleeve 9, which drives the extrusion plate 7 fixedly connected to the second extrusion shaft 8 to rotate, so that the first extrusion shaft 6 fixedly connected to the extrusion plate 7 rotates on the support plate 1, thereby driving the sliding block 11 threadedly connected to the first extrusion shaft 6 to rotate, so that the sliding block 11 slides in the sliding groove 10, driving the rotating plate 13 rotatably connected to the first rotating shaft 12 to rotate, so that the rotating frame 15 fixedly connected to the second rotating shaft 14 moves away from the support plate 1, driving the extrusion disc 5 to move until the extrusion disc 5 contacts the ground, and the casters on the support plate 1 are lifted off the ground, thereby supporting and fixing the support plate 1 and preventing the support plate 1 from moving;

[0078] Next, rotating the lifting rod 19 causes the lifting plate 18, which is fixedly connected to the lifting rod 19, to rotate. This causes the lifting shaft 17, which is fixedly connected to the lifting plate 18, to rotate on the lifting block 16, thereby causing the moving block 21, which is threadedly connected to the lifting shaft 17, to rotate. This causes the moving block 21 to slide in the moving groove 20, allowing the collection frame 4 to move. This causes the transmission block 24 to slide in the transmission groove 23 on the transmission plate 22, thus adjusting the height of the collection frame 4. When unloading the collection frame 4, pushing the collection frame 4 causes the connecting block 27 to slide in the rectangular block 28, bringing the collection frame 4 closer to the edge of the support plate 1. Then, rotating the collection frame 4 causes the connecting shaft 25, which is fixedly connected to the collection frame 4, to rotate in the connecting sleeve 26, thus facilitating the unloading of the collection frame 4.

[0079] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A chip removal device for a CNC vertical lathe, comprising a support plate (1) and a support rod (2), wherein the support rod (2) is fixedly connected to the support plate (1); characterized in that, Also includes: Chip conveyor (3) is used to collect, transport and discharge chips; Collection box (4) is used to collect and store debris; The extrusion mechanism is disposed on the support plate (1) and is used to support and fix the support plate (1) to prevent the support plate (1) from shifting or moving. The extrusion disc (5) is used to rub the ground, causing the casters on the support plate (1) to detach from the ground; The lifting mechanism is set on the support plate (1) to adjust the height of the collection box (4) to prevent the debris from falling too high and causing the debris to fall.

2. The chip removal device for a CNC vertical lathe according to claim 1, characterized in that, The extrusion mechanism includes: The first extrusion shaft (6) is disposed on the support plate (1) and is rotatably connected to the support plate (1); The extrusion plate (7) is fixedly connected to the first extrusion shaft (6); The second extrusion shaft (8) is fixedly connected to the extrusion plate (7); The extrusion sleeve (9) is rotatably connected to the second extrusion shaft (8); A sliding component is disposed on the support plate (1).

3. A chip removal device for a CNC vertical lathe according to claim 2, characterized in that, The sliding component includes: A sliding groove (10) is formed on the support plate (1); Two sliding blocks (11) are provided, and the two sliding blocks (11) are symmetrically arranged in the sliding groove (10), are slidably connected to the sliding groove (10), and are threadedly connected to the first extrusion shaft (6). A rotating component is disposed on the sliding block (11).

4. A chip removal device for a CNC vertical lathe according to claim 3, characterized in that, The rotating component includes: The first rotating shaft (12) is disposed on the sliding block (11) and is fixedly connected to the sliding block (11); Rotating plate (13) is rotatably connected to the first rotating shaft (12); The second rotating shaft (14) is rotatably connected to the rotating plate (13); The rotating frame (15) is mounted on the second rotating shaft (14), fixedly connected to the second rotating shaft (14), and fixedly connected to the extrusion plate (5).

5. A chip removal device for a CNC vertical lathe according to claim 4, characterized in that, The lifting mechanism includes: The lifting block (16) is disposed on the support plate (1) and is fixedly connected to the support plate (1); A lifting shaft (17) is disposed on the lifting block (16) and is rotatably connected to the lifting block (16); The lifting plate (18) is fixedly connected to the lifting shaft (17); The lifting rod (19) is fixedly connected to the lifting plate (18); The movable component is mounted on the lifting block (16).

6. A chip removal device for a CNC vertical lathe according to claim 5, characterized in that, The movable component includes: A movable slot (20) is provided on the lifting block (16); The movable block (21) is disposed in the movable groove (20), is slidably connected to the movable groove (20), and is threadedly connected to the lifting shaft (17); The transmission component is mounted on the support plate (1).

7. A chip removal device for a CNC vertical lathe according to claim 6, characterized in that, The transmission component includes: A transmission plate (22) is disposed on the support plate (1) and is fixedly connected to the support plate (1); A transmission groove (23) is formed on the transmission plate (22); The transmission block (24) is disposed in the transmission groove (23) and is slidably connected to the transmission groove (23); A connecting component is disposed on the collection frame (4).

8. A chip removal device for a CNC vertical lathe according to claim 7, characterized in that, The connecting component includes: There are two connecting shafts (25), and the two connecting shafts (25) are symmetrically arranged on the collection frame (4) and fixedly connected to the collection frame (4); The connecting sleeve (26) is rotatably connected to the connecting shaft (25); A connecting block (27) is disposed on the connecting sleeve (26) and is fixedly connected to the connecting sleeve (26); A rectangular block (28) is disposed on the connecting block (27), is slidably connected to the connecting block (27), and is fixedly connected to the moving block (21).

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