A grinding device for processing aluminum alloy materials
By introducing a guide chamber and clamping structure into the aluminum alloy edge grinding device, the problems of chip contamination and unstable clamping are solved, and chip collection and stable clamping of multi-shaped workpieces are achieved, improving the processing environment and efficiency.
Patent Information
- Application Number
- CN202522667017.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-16
AI Technical Summary
Traditional aluminum alloy grinding devices generate a large amount of metal shavings and dust during grinding operations, polluting the environment and affecting health. Their clamping structure is simple and difficult to adapt to workpieces of different shapes and sizes, affecting processing efficiency and product quality.
A grinding device for processing aluminum alloy materials was designed, comprising a guide chamber and a clamping structure. The guide chamber is connected to the processing table through a partition plate to form a chip collection channel. Chip collection is achieved by the cooperation of a clamping block and a spring. The clamping structure provides a stable clamping force through an electric telescopic rod and a limit block, which can adapt to workpieces of different shapes and sizes.
It effectively collects and processes grinding debris, improves the working environment, reduces equipment wear, enhances clamping stability and processing safety, strengthens adaptability to different workpieces, and improves processing efficiency and finished product quality.
Smart Images
Figure CN224939682U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum alloy processing technology, and specifically relates to a grinding device for processing aluminum alloy materials. Background Technology
[0002] Aluminum alloy is one of the light metal materials. In addition to the general properties of aluminum, aluminum alloy also has some specific alloy properties due to the different types and amounts of alloying elements added. It has good casting performance and plastic processing performance, so aluminum alloy profiles are also widely used as materials. When processing aluminum alloy profiles, an edge grinding machine is needed to process the edges and corners.
[0003] Traditional aluminum alloy grinding devices generate a large amount of metal shavings and dust during grinding operations. This not only pollutes the working environment and affects the health of operators, but may also fall into the moving parts of the equipment, aggravating wear and even causing malfunctions. In addition, the existing grinding devices often have relatively simple clamping structures, making it difficult to quickly and stably adapt to workpieces of different shapes and sizes, affecting processing efficiency and product quality. Therefore, we propose a grinding device for processing aluminum alloy materials. Utility Model Content
[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a grinding device for aluminum alloy material processing, so as to solve the problem that the traditional aluminum alloy grinding device mentioned in the background art generates a large amount of metal chips and dust during grinding operations, which not only pollutes the working environment and affects the health of operators, but may also fall into the moving parts of the equipment, aggravating wear and even causing malfunctions. In addition, the existing grinding device clamping structure is often relatively simple, making it difficult to quickly and stably adapt to workpieces of different shapes and sizes, affecting processing efficiency and finished product quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding device for processing aluminum alloy materials, comprising a grinding machine body, a control panel fixedly connected to the top of the grinding machine body, a grinding component fixedly connected to the top of the grinding machine body, a processing table fixedly connected to the top of the grinding machine body, a collection box slidably connected to the top of the grinding machine body, a guide chamber installed at the bottom of the processing table, a partition plate fixedly connected to the top of the guide chamber, an installation groove formed at the bottom of the processing table, and installation structures provided on both sides of the bottom of the processing table. Each installation structure includes a sliding groove, a slider slidably connected inside the sliding groove, and a pull rod fixedly connected to the bottom of the slider. A connecting rod is fixedly connected to one side of the slider, and a spring is sleeved on the outer side of the connecting rod. A locking block is fixedly connected to one side of the connecting rod. Relief grooves are provided on the inner walls of both sides of the mounting groove. Clamping structures are provided on both sides of the top of the processing table. The clamping structure includes a fixing block. An electric telescopic rod is fixedly connected to one side of the fixing block. A clamping plate is fixedly connected to the output end of the electric telescopic rod. A guide rod is fixedly connected to one side of the clamping plate. A limit block one is fixedly connected to the surface of the guide rod. An adjusting rod is rotatably connected to the top of the clamping plate. A limit block two is fixedly connected to the bottom of the adjusting rod. A pressure plate is rotatably connected to the outer side of the limit block two. A limit groove is provided on the top of the pressure plate.
[0006] Preferably, both the grinding assembly and the electric telescopic rod are electrically connected to the control panel, and the control panel is electrically connected to an external power source.
[0007] Preferably, the top of the processing table has a through groove that matches the top opening of the guide compartment, the cross-section of the mounting groove is larger than the cross-section of the through groove, and the partition plate is slidably connected in the mounting groove.
[0008] Preferably, the slider is fixedly connected to the locking block by the spring, the locking block is slidably connected in the relief groove and the mounting groove, and the cross-section of the locking block is a right triangle.
[0009] Preferably, the two ends of the spring are fixedly connected to the surface of the locking block and the inner wall of the relief groove, respectively, and the inner surface of the spring does not contact the surface of the connecting rod.
[0010] Preferably, the surface of the fixing block is provided with a circular groove, the guide rod is slidably connected in the circular groove, and the radius of the limiting block is larger than the radius of the guide rod.
[0011] Preferably, the second limiting block is rotatably connected within the limiting groove, the bottom of the adjusting rod passes through the top of the limiting groove and is fixedly connected to the second limiting block, and the radius of the second limiting block is greater than the radius of the adjusting rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This aluminum alloy material processing edge grinding device is equipped with an installation structure. The guide chamber is connected to the through groove of the processing table through the partition plate on its top to form a chip collection channel. Through the installation structure of the locking block and spring, the guide chamber can be conveniently and stably installed in the installation groove at the bottom of the processing table. The chips generated during the grinding process fall into the guide chamber through the through groove and are finally guided to the pull-out collection box, realizing the effective collection and centralized treatment of chips, significantly improving the working environment, reducing the risk of equipment wear, and the inclined design of the locking block makes the guide chamber easy to install and disassemble, and facilitates maintenance.
[0014] 2. This aluminum alloy material processing edge grinding device is equipped with a clamping structure. The electric telescopic rod provides the main clamping driving force, driving the clamping plate to move horizontally and achieve basic clamping of the workpiece side. The design of the guide rod and limit block one ensures the linearity and limit position of the clamping plate movement. By rotating the adjusting rod, the limit block two can be driven to rotate in the limit groove of the pressure plate, thereby changing the height of the pressure plate and pressing it against the surface of the workpiece. On the basis of horizontal clamping, it provides downward clamping force, which enhances the adaptability and clamping stability of aluminum alloy workpieces of different shapes and sizes, making the processing process safer and more reliable. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the processing table and clamping structure of this utility model;
[0017] Figure 3 This is a front sectional view of the processing table, mounting structure, and clamping structure of this utility model.
[0018] Figure 4 This is an exploded sectional view of the processing table and mounting structure of this utility model;
[0019] Figure 5 This is an exploded view of the clamping structure of this utility model.
[0020] In the diagram: 1. Grinding machine body; 11. Control panel; 2. Grinding components; 3. Processing table; 31. Collection box; 32. Guide chamber; 33. Divider plate; 34. Mounting slot; 4. Mounting structure; 41. Slide groove; 42. Slider; 43. Pull rod; 44. Connecting rod; 45. Spring; 46. Locking block; 47. Relief groove; 5. Clamping structure; 51. Fixing block; 52. Electric telescopic rod; 53. Clamping plate; 54. Guide rod; 55. Limiting block one; 56. Adjusting rod; 57. Limiting block two; 58. Pressure plate; 59. Limiting slot. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 One embodiment provided by this utility model:
[0023] A grinding device for processing aluminum alloy materials includes a grinding machine body 1, a control panel 11 fixedly connected to the top of the grinding machine body 1, a grinding assembly 2 fixedly connected to the top of the grinding machine body 1, a processing table 3 fixedly connected to the top of the grinding machine body 1, a collection box 31 slidably connected to the top of the grinding machine body 1, a guide chamber 32 installed at the bottom of the processing table 3, a partition plate 33 fixedly connected to the top of the guide chamber 32, an installation groove 34 opened at the bottom of the processing table 3, and installation structures 4 provided on both sides of the bottom of the processing table 3. The installation structure 4 includes a sliding groove 41, a slider 42 slidably connected inside the sliding groove 41, and a pull rod 43 fixedly connected to the bottom of the slider 42. A connecting rod 44 is fixedly connected to one side of the 42. A spring 45 is sleeved on the outer side of the connecting rod 44. A locking block 46 is fixedly connected to one side of the connecting rod 44. Relief grooves 47 are provided on the inner walls of both sides of the mounting groove 34. Clamping structures 5 are provided on both sides of the top of the processing table 3. The clamping structure 5 includes a fixing block 51. An electric telescopic rod 52 is fixedly connected to one side of the fixing block 51. A clamping plate 53 is fixedly connected to the output end of the electric telescopic rod 52. A guide rod 54 is fixedly connected to one side of the clamping plate 53. A limit block 55 is fixedly connected to the surface of the guide rod 54. An adjusting rod 56 is rotatably connected to the top of the clamping plate 53. A limit block 57 is fixedly connected to the bottom of the adjusting rod 56. A pressure plate 58 is rotatably connected to the outer side of the limiting block 57. A limiting groove 59 is formed on the top of the pressure plate 58, and an installation structure 4 is provided. The guide chamber 32 is connected to the through groove of the processing table 3 through the partition plate 33 on its top, forming a debris collection channel. Through the installation structure 4, which uses a locking block 46 and a spring 45, the guide chamber 32 can be conveniently and securely installed in the installation groove 34 at the bottom of the processing table 3. Debris generated during grinding falls into the guide chamber 32 through the through groove and is ultimately guided to the pull-out collection box 31, achieving effective collection and centralized processing of debris. This significantly improves the working environment and reduces the risk of equipment wear. The inclined design of the locking block 46 facilitates the guide... The compartment 32 is easy to install and disassemble, and convenient for maintenance. It is equipped with a clamping structure 5, and the electric telescopic rod 52 provides the main clamping driving force, driving the clamping plate 53 to move horizontally, realizing basic clamping of the side of the workpiece. The design of the guide rod 54 and the first limit block 55 ensures the linearity of the movement of the clamping plate 53 and the limit position. By rotating the adjusting rod 56, the second limit block 57 can be driven to rotate within the limit groove 59 of the pressure plate 58, thereby changing the height of the pressure plate 58, which can press against the surface of the workpiece. On the basis of horizontal clamping, it provides downward clamping force, which enhances the adaptability and clamping stability of aluminum alloy workpieces of different shapes and sizes, making the processing process safer and more reliable.
[0024] Furthermore, both the grinding assembly 2 and the electric telescopic rod 52 are electrically connected to the control panel 11, which is electrically connected to an external power source. The control panel 11 can centrally control the start / stop and speed of the grinding assembly 2, as well as the extension / retraction of the electric telescopic rod 52, thereby automating the processing. The grinding assembly 2 consists of a common electric guide rail and a grinding head, which is existing technology and will not be described further.
[0025] Furthermore, the top of the processing table 3 is provided with a through groove that matches the top opening of the guide chamber 32. The cross-section of the mounting groove 34 is larger than the cross-section of the through groove. The partition plate 33 is slidably connected in the mounting groove 34. The through groove serves as the entrance for debris to enter the guide chamber 32. The partition plate 33 is fixed to the top of the guide chamber 32 and is inserted into the mounting groove 34 together with the guide chamber 32. The main function of the partition plate 33 is to prevent the workpiece from sliding into the guide chamber 32.
[0026] Furthermore, the slider 42 is fixedly connected to the locking block 46 by the spring 45. The locking block 46 is slidably connected in the relief groove 47 and the mounting groove 34. The cross-section of the locking block 46 is a right-angled triangle. The locking block 46 has an inclined guide slope and a vertical locking surface. When the guide chamber 32 needs to be installed, it is inserted into the mounting groove 34. The top of the partition plate 33 contacts the inclined surface of the locking block 46, and pressure is applied to force the locking block 46 to retract and slide into the relief groove 47. At the same time, the spring 45 is compressed. When the guide chamber 32 is fully inserted, the locking block 46 loses the pressure from the partition plate 33. Under the restoring force of the spring 45, the locking block 46 automatically slides out from the relief groove 47. Its vertical locking surface abuts against the bottom edge of the guide chamber 32 to form a mechanical lock and prevent the guide chamber 32 from accidentally falling out.
[0027] Furthermore, the two ends of the spring 45 are fixedly connected to the surface of the locking block 46 and the inner wall of the relief groove 47, respectively. The inner surface of the spring 45 does not contact the surface of the connecting rod 44. The spring 45 is in a pre-compressed state and always applies a thrust toward the inside of the mounting groove 34 to the locking block 46. The connecting rod 44 passes through the inside of the spring 45, but its surface maintains a gap with the inner ring of the spring 45 to avoid friction affecting the action of the spring 45 or causing wear.
[0028] Furthermore, a circular groove is formed on the surface of the fixing block 51, and the guide rod 54 is slidably connected in the circular groove. The radius of the limiting block 55 is larger than the radius of the guide rod 54, providing additional movement limit for the clamping plate 53, enhancing structural stability, and preventing the clamping plate 53 from deviating from the predetermined trajectory due to external force or inertia.
[0029] Furthermore, the second limiting block 57 is rotatably connected within the limiting groove 59, and the bottom of the adjusting rod 56 passes through the top of the limiting groove 59 and is fixedly connected to the second limiting block 57. The radius of the second limiting block 57 is larger than the radius of the adjusting rod 56. Rotating the adjusting rod 56 can drive the second limiting block 57 to rotate within the limiting groove 59. The adjusting rod 56 is connected to the clamping plate 53 by a thread. Rotating the adjusting rod 56 can drive the pressure plate 58 to move up and down without causing the pressure plate 58 to rotate.
[0030] Working principle: First, place the aluminum alloy workpiece to be ground on the processing table 3. Based on the shape and size of the workpiece, operate the clamping structure 5. Activate the electric telescopic rod 52 via the control panel 11, driving the clamping plate 53 to move horizontally and initially clamp the workpiece from the side. Rotate the adjusting rod 56, causing the limiting block 57, which is fixedly connected to it, to rotate within the limiting groove 59 of the pressure plate 58. Because the adjusting rod 56 and the clamping plate 53 are connected by threads, rotating the adjusting rod 56 can move the pressure plate 58 up and down without causing it to rotate, allowing the bottom surface of the pressure plate 58 to fit against the upper surface of the workpiece, thus firmly clamping the workpiece. Activate the grinding assembly 2 via the control panel 11 to grind the workpiece. The edges are polished, and the resulting debris and dust fall into the guide chamber 32 below through the through groove at the top of the processing table 3. The debris is eventually collected in the slidingly connected collection box 31. The guide chamber 32 is securely installed by the mounting structure 4. Under the action of the spring 45, the locking surface of the locking block 46 tightly abuts against the bottom edge of the guide chamber 32 to prevent it from falling off. When it is necessary to clean the collection box 31 or maintain the guide chamber 32, simply pull the pull rod 43 outward manually. The pull rod 43 drives the slider 42 to slide in the slide groove 41, and then the connecting rod 44 overcomes the elastic force of the spring 45 to pull the locking block 46 into the relief groove 47, releasing the locking of the guide chamber 32. The guide chamber 32 and the collection box 31 can then be pulled out together for cleaning.
[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A grinding device for processing aluminum alloy materials, comprising a grinding machine body (1), characterized in that: A control panel (11) is fixedly connected to the top of the grinding machine body (1). A grinding assembly (2) is fixedly connected to the top of the grinding machine body (1). A processing table (3) is fixedly connected to the top of the grinding machine body (1). A collection box (31) is slidably connected to the top of the grinding machine body (1). A guide chamber (32) is installed at the bottom of the processing table (3). A partition plate (33) is fixedly connected to the top of the guide chamber (32). An installation groove (34) is opened at the bottom of the processing table (3). Installation structures (4) are provided on both sides of the bottom of the processing table (3). The installation structure (4) includes a slide groove (41). A slider (42) is slidably connected inside the slide groove (41). A pull rod (43) is fixedly connected to the bottom of the slider (42). A connecting rod (44) is fixedly connected to one side of the slider (42). A spring is sleeved on the outside of the connecting rod (44). Spring (45), a locking block (46) is fixedly connected to one side of the connecting rod (44), a relief groove (47) is opened on the inner walls of both sides of the mounting groove (34), a clamping structure (5) is provided on both sides of the top of the processing table (3), the clamping structure (5) includes a fixing block (51), an electric telescopic rod (52) is fixedly connected to one side of the fixing block (51), a clamping plate (53) is fixedly connected to the output end of the electric telescopic rod (52), a guide rod (54) is fixedly connected to one side of the clamping plate (53), a limit block one (55) is fixedly connected to the surface of the guide rod (54), an adjusting rod (56) is rotatably connected to the top of the clamping plate (53), a limit block two (57) is fixedly connected to the bottom of the adjusting rod (56), a pressure plate (58) is rotatably connected to the outer side of the limit block two (57), and a limit groove (59) is opened on the top of the pressure plate (58).
2. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The grinding assembly (2) and the electric telescopic rod (52) are both electrically connected to the control panel (11), which is electrically connected to an external power source.
3. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The top of the processing table (3) is provided with a through groove that matches the top opening of the guide compartment (32). The cross-section of the mounting groove (34) is larger than the cross-section of the through groove. The partition plate (33) is slidably connected in the mounting groove (34).
4. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The slider (42) is fixedly connected to the locking block (46) by the spring (45), and the locking block (46) is slidably connected in the relief groove (47) and the mounting groove (34). The cross section of the locking block (46) is a right triangle.
5. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The two ends of the spring (45) are fixedly connected to the surface of the block (46) and the inner wall of the relief groove (47) respectively, and the inner surface of the spring (45) does not contact the surface of the connecting rod (44).
6. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The surface of the fixing block (51) is provided with a circular groove, the guide rod (54) is slidably connected in the circular groove, and the radius of the limiting block (55) is greater than the radius of the guide rod (54).
7. The grinding device for processing aluminum alloy materials according to claim 1, characterized in that: The second limiting block (57) is rotatably connected in the limiting groove (59), and the bottom of the adjusting rod (56) passes through the top of the limiting groove (59) and is fixedly connected to the second limiting block (57). The radius of the second limiting block (57) is greater than the radius of the adjusting rod (56).