A grinding device for processing on-board chargers
By designing an on-board charger grinding device that includes a grinding container, long plate, short plate, support plate and vibration motor, the problem of low efficiency of individual grinding in the existing technology is solved, and efficient all-round grinding and convenient disassembly of multiple on-board chargers are realized.
Patent Information
- Application Number
- CN202522343742.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-11-04
AI Technical Summary
The existing on-board charger polishing device is an independent structure, which results in low efficiency when polishing multiple on-board chargers and makes it impossible to process a large number of chargers at the same time.
Design a grinding device that includes a grinding container, a long plate, a short plate, a support plate, a clamping plate, and a vibration motor. The on-board charger is fixed by the friction between the clamping plate and the support plate, and the vibration motor drives the abrasive to perform all-round grinding.
It enables simultaneous polishing of multiple on-board chargers, improving polishing efficiency and making the disassembly process more convenient and safer.
Smart Images

Figure CN224939736U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy vehicle technology, specifically a grinding device for processing on-board chargers. Background Technology
[0002] An on-board charger is a charger that is fixedly installed on an electric vehicle. It has the ability to safely and automatically fully charge the electric vehicle's power battery. Based on the data provided by the battery management system (BMS), the charger can dynamically adjust the charging current or voltage parameters and perform corresponding actions to complete the charging process. On-board chargers are made of cast aluminum alloy and have burrs and protrusions that need to be polished off.
[0003] Chinese utility model patent CN222903626U, published on May 27, 2025, discloses a clamping fixture for grinding the housing of an on-board charger, relating to the field of on-board charger production equipment. The fixture includes a base plate, with first cylinders fixedly connected to the four corners of the upper surface of the base plate. Each first cylinder's output end is rotatably connected to a first fixed shaft. Connecting arms are rotatably connected to both ends of the first fixed shaft. A pressing pad is provided at the lower part of the end of each connecting arm away from the first fixed shaft, and the connecting arm and the pressing pad are connected by bolts. In this utility model, when the housing rests on the upper end of the second cylinder and the support column, a clamping plate inserts into the housing, clamping it inside. Then, the first cylinder pushes the connecting arm upwards, causing the connecting arm to rotate around the second fixed shaft, pressing the pressing pad against the housing and fixing it in place for grinding. After grinding, the first cylinder drives the connecting arm to rotate towards the first cylinder, lifting the pressing pad. The output end of the second cylinder then faces upwards, lifting the housing for easy removal.
[0004] However, the above-mentioned publicly disclosed solutions have the following shortcomings: the existing polishing device is an independently used structure that polishes and grinds the fixed on-board charger. This method of polishing a single on-board charger is inefficient when polishing multiple on-board chargers and cannot polish a large number of on-board chargers at the same time. Utility Model Content
[0005] The purpose of this invention is to solve the technical problem that existing polishing devices are independent structures that polish and grind fixed on-board chargers. This method of polishing a single on-board charger is inefficient when polishing multiple on-board chargers and cannot polish a large number of on-board chargers at the same time. The invention provides a polishing device for processing on-board chargers.
[0006] To achieve the above objectives, the present invention adopts the following technical solution;
[0007] The present invention discloses a grinding device for processing on-board chargers, comprising a grinding container for accommodating abrasive and an on-board charger; symmetrical clearance grooves are provided inside the grinding container; a long plate is rotatably connected inside the clearance grooves; a short plate is symmetrically rotatably connected inside the grinding container; a support plate is rotatably connected to the lower ends of the long and short plates; limit grooves are symmetrically provided on the support plate; a clamping plate is slidably sleeved inside the limit grooves; a fastener is threadedly connected to the clamping plate through a through hole; and a vibration motor is fixedly connected to the lower surface of the grinding container.
[0008] Furthermore, a blocking plate is detachably fixed to one end of the grinding container corresponding to the limiting groove.
[0009] Furthermore, handles are inserted between the long plates.
[0010] The grinding device for processing vehicle-mounted chargers provided by this utility model has the following beneficial effects:
[0011] 1. This utility model involves placing a large number of vehicle chargers in rows on the upper surface of a support plate, then rotating fasteners to change the friction between the clamping plate and the support plate, thereby increasing the friction to fix multiple vehicle chargers between two clamping plates. Then, a large amount of abrasive is poured into a grinding container, and a long plate is pushed to lower the support plate, causing the abrasive to submerge the vehicle chargers. Then, a vibrating motor is powered on and runs, carrying the abrasive to move within the grinding container, performing all-round grinding and polishing of the vehicle chargers.
[0012] 2. This utility model uses a reference plate to allow a single clamping plate to hold and fix the on-board charger, making it more convenient and stable to fix the on-board charger. By having the long plate and short plate parallel to each other, when the long plate is pushed or pulled, the support plate and short plate can be moved along with it, allowing the support plate to move from bottom to top, thereby separating the on-board charger and the abrasive, making it more convenient to disassemble and remove the on-board charger. Attached Figure Description
[0013] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings;
[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the third isometric structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the fourth isometric structure of this utility model;
[0018] Figure 5 This is a schematic diagram of the lifting and changing structure of this utility model.
[0019] The following are the labels in the diagram: 1. Grinding container; 2. Clearance groove; 3. Long plate; 4. Short plate; 5. Support plate; 6. Base plate; 7. Leakage hole; 8. Limiting groove; 9. Clamping plate; 10. Fastener; 11. Blocking plate; 12. Vibration motor; 13. Handle. Detailed Implementation
[0020] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0021] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] It should be noted that all directional indications (such as up-down-left-right-forward-backward...) in the embodiments of this utility model are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0023] Please see Figure 1-3 As shown, a grinding device for processing an on-board charger includes a grinding container 1 for holding abrasive and an on-board charger; symmetrical clearance grooves 2 are provided inside the grinding container 1; a long plate 3 is rotatably connected inside the clearance groove 2; a short plate 4 is symmetrically rotatably connected inside the grinding container 1; a support plate 5 is rotatably connected to the lower ends of the long plate 3 and the short plate 4; symmetrical limit grooves 8 are provided on the support plate 5; a clamping plate 9 is slidably sleeved inside the limit groove 8; a fastener 10 is threadedly connected to the clamping plate 9 through a through hole; a vibration motor 12 is fixedly connected to the lower surface of the grinding container 1. By placing a large number of on-board chargers in rows on the upper surface of the support plate 5, and then rotating the fastener 10 to change the friction between the clamping plate 9 and the support plate 5, thereby increasing the friction to fix multiple on-board chargers between the two clamping plates 9, then pouring a large amount of abrasive into the grinding container 1, and then pushing the long plate 3 to drive the support plate 5 down, so that the abrasive submerges the on-board chargers, and then the vibration motor 12 is powered on and runs, carrying the abrasive to move in the grinding container 1, and performing all-round grinding and polishing on the on-board chargers.
[0024] One end of the grinding container 1 is detachably fixed with a blocking plate 11 corresponding to the limiting groove 8. The blocking plate 11 prevents the clamping plate 9 from falling off easily, thus making it safer to use.
[0025] A handle 13 is inserted between the two long plates 3. The rotation of the two long plates 3 is synchronized through the handle 13, which makes the support plate 5 run smoothly and more stably.
[0026] A reference plate 6 is vertically fixed to one end of the upper surface of the support plate 5. The reference plate 6 enables a clamping plate 9 to clamp and fix the on-board charger, making it more convenient and stable to fix the on-board charger.
[0027] The long plate 3 and the short plate 4 are parallel to each other, so that when the long plate 3 is pushed or pulled, the support plate 5 and the short plate 4 can be moved along with it, so that the support plate 5 moves from bottom to top, thereby separating the on-board charger and the abrasive, making it more convenient to disassemble and remove the on-board charger.
[0028] The support plate 5 has multiple holes 7, which allow the abrasive to fall quickly through the holes 7 without accumulating on the support plate 5, making it more convenient to install and remove the vehicle charger.
[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A grinding device for processing on-board chargers, characterized in that; The grinding container (1) includes a grinding container for holding abrasive and an on-board charger; the grinding container (1) is provided with symmetrical clearance grooves (2); a long plate (3) is rotatably connected in the clearance grooves (2); a short plate (4) is rotatably connected in the grinding container (1); a support plate (5) is rotatably connected to the lower ends of the long plate (3) and the short plate (4); a limit groove (8) is provided symmetrically on the support plate (5); a clamping plate (9) is slidably sleeved in the limit groove (8); a fastener (10) is threaded through the clamping plate (9); and a vibration motor (12) is fixedly connected to the lower surface of the grinding container (1).
2. The grinding device for processing on-board chargers according to claim 1, characterized in that: One end of the grinding container (1) is detachably fixed with a blocking plate (11) corresponding to the limiting groove (8).
3. The grinding device for processing on-board chargers according to claim 1, characterized in that: Handles (13) are inserted between the long plates (3).
4. The grinding device for processing on-board chargers according to claim 1, characterized in that: A reference plate (6) is vertically fixed to one end of the upper surface of the support plate (5).
5. The grinding device for processing on-board chargers according to claim 1, characterized in that: The long plate (3) and the short plate (4) are parallel to each other.
6. The grinding device for processing on-board chargers according to claim 1, characterized in that: The support plate (5) has multiple drainage holes (7).
Citation Information
Patent Citations
Clamping tool for grinding vehicle-mounted charger shell
CN222903626U
