Carrier for scissor shaping

By designing a triple locking mechanism for the positioning base and clamping part, the problem of insufficient rigidity of existing carriers was solved, achieving stability and precision in high-speed cable processing and improving the product qualification rate.

CN224939855UActive Publication Date: 2026-11-06SHENZHEN XINTAIXING TECH CO LTD
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Patent Information

Application Number
CN202522555508.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-11-06
Estimated Expiration
2035-12-02

AI Technical Summary

Technical Problem

Existing carriers have insufficient rigidity of clamping mechanism and limited locking force in high-speed cable processing, which leads to positional deviation of the cable at the processing position, affecting processing quality and pass rate.

Method used

A carrier for shearing and shaping was designed, comprising a positioning base, a clamping part, and a positioning component. The stability and accuracy of the cable at the processing position are ensured through the large-area contact of the positioning base and the triple locking mechanism of the clamping part.

Benefits of technology

This improved the positioning stability of the carrier, avoided minor vibrations or offsets, ensured the stability of processing quality, and increased the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a high-speed line automated processing technology, specifically a shearing and shaping carrier, including a positioning base, a clamping part disposed on the positioning base, and a positioning component fixed to the upper end of the positioning base and fixing the clamping part. The positioning component includes a positioning connecting seat fixed to the upper end of the positioning base and two positioning buckles symmetrically and movably connected to both ends of the positioning connecting seat. The two positioning buckles are respectively fastened to the left and right sides of the upper end of the clamping part. The positioning base can enter between the left and right positioning frames on the processing station to achieve rapid preliminary positioning. The positioning base, through large-area contact, can improve the stability of positioning and avoid the clamping part from generating slight vibrations or deviations in the processing station. Furthermore, the clamping part triple-locks the wire body, improving the locking stability of the wire body, effectively preventing deviations in the cable during processing, ensuring the stability of processing quality, and improving the yield rate.
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Description

Technical Field

[0001] This application relates to the field of high-speed line automated processing technology, specifically to a carrier for shearing and shaping. Background Technology

[0002] The demand for high-speed cables (such as SFP+, QSFP+, and DAC cables) is growing in fields such as data centers, high-performance computing, and communication equipment. These cables typically feature precise structures, high transmission rates, and complex end connectors, placing extremely high demands on the precision and efficiency of their manufacturing.

[0003] Currently, the automated production process for high-speed cables is typically as follows: First, a dedicated carrier (or clamp) clamps and fixes a specific part of the cable (usually the cable body or end); then, automated equipment (such as robotic arms, conveyor belts, or linear modules) drives the carrier, along with the cable it holds, to move sequentially to designated positions at various processing stations (such as stripping, shielding, welding, injection molding, performance testing, etc.); finally, the actuators at each station precisely process the cable fixed by the carrier. In the above process, the performance of the carrier directly determines the processing accuracy, stability, and efficiency of the entire production system. However, existing carriers still have shortcomings in practical applications: the core wires of high-speed cables are extremely fragile and require extremely high shaping accuracy; existing carriers are mostly general-purpose or simple clamps, with limited rigidity of their clamping mechanisms, locking force, and connection accuracy between the carrier and the moving platform; they are prone to slight vibrations or offsets, causing deviations between the actual and theoretical positions of the cable at the processing station, seriously affecting processing quality and causing a decrease in product qualification rate. Summary of the Invention

[0004] The purpose of this application is to provide a scissoring carrier to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a scissor-shaping carrier, including a positioning base, a clamping part disposed on the positioning base, and a positioning component fixed to the upper end of the positioning base and fixing the clamping part. The positioning component includes a positioning connecting seat fixed to the upper end of the positioning base and two positioning buckles symmetrically and movably connected to both ends of the positioning connecting seat. The two positioning buckles are respectively fastened to the left and right sides of the upper end of the clamping part. The clamping part includes a lower clamping plate, a shaft rotatably connected to one end of the lower clamping plate, an upper clamping plate fixed to both ends of the shaft, and a locking component connected to the other end of the upper clamping plate and in contact with the lower clamping plate to lock the thread.

[0006] In one embodiment, the two positioning buckles are respectively fastened to the left and right sides of the upper end of the upper clamping plate, and the lower end of the lower clamping plate is in contact with the upper end of the positioning connecting seat.

[0007] In one embodiment, the locking member includes a buckle plate rotatably connected to the other end of the upper clamping plate and an eccentric cam plate rotatably connected to the other end of the buckle plate. The eccentric part of the eccentric cam plate acts on the lower side of the lower clamping plate and locks the other end of the upper clamping plate with the other end of the lower clamping plate.

[0008] In one embodiment, the eccentric cam plate has a groove inside, and a magnet is fixed in the groove. The magnet is magnetically connected to the lower side of the lower clamping plate.

[0009] In one embodiment, the lower side of the upper clamping plate is provided with a positioning groove for accommodating the line.

[0010] In one embodiment, the upper side of the lower clamping plate is integrally formed with a plurality of flanges two, and the lower side of the upper clamping plate is integrally formed with a plurality of flanges three, and the plurality of flanges three and the plurality of flanges two are misaligned with each other and achieve a concave-convex fit.

[0011] In one embodiment, the upper side of the lower clamping plate is integrally formed with a plurality of flanges 1, and the lower side of the upper clamping plate is integrally formed with a plurality of flanges 4, and the plurality of flanges 1 and the plurality of flanges 4 are staggered.

[0012] In one embodiment, the lower clamping plate has a slot inside.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] This application is equipped with a positioning base, which allows the device to enter between the left and right positioning frames on the processing station for rapid initial positioning. The positioning base has a large contact area (the lower end of the positioning base contacts the worktable surface, and the left, right, and front sides of the positioning base can contact the positioning frames), which can improve the stability of positioning and prevent the clamping part from vibrating or shifting slightly on the processing station. Furthermore, the clamping part provides triple locking to the cable, which improves the locking stability of the cable and can effectively prevent the cable from deviating during processing, ensuring the stability of processing quality and improving the yield rate. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this application;

[0016] Figure 2 This is a schematic diagram of the positioning connector and positioning buckle structure of this application;

[0017] Figure 3 This is an exploded structural diagram of the upper and lower clamping plates of this application;

[0018] Figure 4 This is a schematic diagram of flange three, flange four, and the buckle structure of this application;

[0019] Figure 5 This is a schematic diagram of the magnet and eccentric cam plate structure of this application;

[0020] Figure 6 This is a bottom view of the clamping part of this application.

[0021] In the diagram: 1. Positioning base; 2. Clamping part; 21. Upper clamping plate; 211. Flange three; 22. Lower clamping plate; 221. Shaft; 222. Slot; 23. Flange one; 24. Flange two; 25. Positioning groove; 26. Locking element; 261. Buckle plate; 262. Eccentric cam plate; 263. Magnet; 27. Flange four; 3. Positioning connecting seat; 4. Positioning buckle. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0024] Example:

[0025] Please see Figure 1-6 This application provides a technical solution: a scissor shaping carrier, including a positioning base 1, a clamping part 2 disposed on the positioning base 1, and a positioning component fixed to the upper end of the positioning base 1 and fixing the clamping part 2. The positioning component includes a positioning connecting seat 3 fixed to the upper end of the positioning base 1 and two positioning buckles 4 symmetrically and movably connected to both ends of the positioning connecting seat 3. The two positioning buckles 4 are respectively fastened to the left and right sides of the upper end of the clamping part 2. The clamping part 2 includes a lower clamping plate 22, a shaft 221 rotatably connected to one end of the lower clamping plate 22, an upper clamping plate 21 fixed to both ends of the shaft 221, and a locking member 26 connected to the other end of the upper clamping plate 21 and in contact with the lower clamping plate 22 to lock the thread. A positioning groove 25 for accommodating the thread is provided on the lower side of the upper clamping plate 21. A slot 222 is provided inside the lower clamping plate 22.

[0026] The two positioning buckles 4 are respectively fastened to the left and right sides of the upper end of the upper clamping plate 21, and the lower end of the lower clamping plate 22 is in contact with the upper end of the positioning connecting seat 3.

[0027] The locking member 26 includes a buckle plate 261 rotatably connected to the other end of the upper clamping plate 21 and an eccentric cam plate 262 rotatably connected to the other end of the buckle plate 261. The eccentric part of the eccentric cam plate 262 acts on the lower side of the lower clamping plate 22 and locks the other end of the upper clamping plate 21 and the other end of the lower clamping plate 22.

[0028] By adopting the above scheme, the high-speed cable is placed between the upper clamping plate 21 and the lower clamping plate 22, and the cable is moved so that it can enter the positioning groove 25. The buckle plate 261 is rotated clockwise, so that the eccentric cam plate 262 moves to the right side of the lower clamping plate 22. The eccentric cam plate 262 is then rotated clockwise to complete the locking action. The cam part of the eccentric cam plate 262 can act on the lower side of the lower clamping plate 22, so that the right end of the upper clamping plate 21 is locked and connected to the right end of the lower clamping plate 22, thus completing the initial clamping and positioning of the high-speed cable. Then, the clamping part 2 is placed between the two positioning buckles 4, so that the lower side of the lower clamping plate 22 contacts and fits against the upper side of the positioning connecting seat 3. The two positioning buckles 4 are moved to engage with the upper side of the upper clamping plate 21, thus achieving clamping. The clamping part 2 is fixed to the positioning base 1 by the positioning connecting seat 3 and the positioning buckle 4. Then, the carrier is installed on the automated equipment (such as a robotic arm, conveyor belt or linear module) and driven to move to the designated position of the processing station. At the designated position of the processing work, there is a positioning frame that matches the positioning base 1. The positioning frame is a concave frame with a single-sided opening. When the positioning base 1 enters the positioning frame from the opening, the front and left and right sides of the positioning base 1 are limited by the positioning frame to achieve rapid preliminary positioning. Furthermore, the lower end of the positioning base 1 contacts the worktable surface. The large-area contact can improve the stability of positioning and prevent the clamping part 2 from vibrating or shifting slightly at the processing station.

[0029] Please see Figure 5 In this embodiment, the eccentric cam plate 262 has a groove inside, and a magnet 263 is fixed in the groove. The magnet 263 is magnetically connected to the lower side of the lower clamping plate 22, which can improve the locking stability of the eccentric cam plate 262.

[0030] Please see Figure 3 and Figure 4 In this embodiment, the upper side of the lower clamping plate 22 is integrally formed with multiple flanges 24, and the lower side of the upper clamping plate 21 is integrally formed with multiple flanges 211. The multiple flanges 211 and the multiple flanges 24 are staggered and achieve a concave-convex fit. A single flange 211 can enter between two adjacent flanges 24. The second clamping and positioning of the line body is achieved through this concave-convex fit.

[0031] Please see Figure 3 and Figure 4 In this embodiment, the upper side of the lower clamping plate 22 is integrally formed with multiple flanges 23, and the lower side of the upper clamping plate 21 is integrally formed with multiple flanges 27. The multiple flanges 23 and multiple flanges 27 are staggered. The flanges 27 are not on the same vertical axis as the multiple flanges 23. The flanges 27 are distributed in front of or behind the flanges 23. The staggered distribution design realizes the third clamping and positioning of the line body.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this application. It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or basic characteristics of this application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects. The scope of this application is defined by the appended claims rather than the foregoing description. Therefore, it is intended to encompass all variations falling within the meaning and scope of equivalents of the claims within this application, and no reference numerals in the claims should be regarded as limiting the scope of the claims.

[0033] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carrier for scissoring and shaping, characterized in that: It includes a positioning base (1), a clamping part (2) disposed on the positioning base (1), and a positioning component fixed to the upper end of the positioning base (1) and fixing the clamping part (2). The positioning component includes a positioning connecting seat (3) fixed to the upper end of the positioning base (1) and two positioning buckles (4) symmetrically and movably connected to both ends of the positioning connecting seat (3). The two positioning buckles (4) are respectively fastened to the left and right sides of the upper end of the clamping part (2). The clamping part (2) includes a lower clamping plate (22), a shaft (221) rotatably connected to one end of the lower clamping plate (22), an upper clamping plate (21) fixed to both ends of the shaft (221), and a locking member (26) connected to the other end of the upper clamping plate (21) and in contact with the lower clamping plate (22) to lock the line.

2. The carrier for shearing and shaping according to claim 1, characterized in that: The two positioning buckles (4) are respectively fastened to the left and right sides of the upper end of the upper clamping plate (21), and the lower end of the lower clamping plate (22) is in contact with the upper end of the positioning connecting seat (3).

3. The scissor-shaping carrier according to claim 2, characterized in that: The locking member (26) includes a buckle plate (261) rotatably connected to the other end of the upper clamping plate (21) and an eccentric cam plate (262) rotatably connected to the other end of the buckle plate (261). The eccentric part of the eccentric cam plate (262) acts on the lower side of the lower clamping plate (22) and locks the other end of the upper clamping plate (21) and the other end of the lower clamping plate (22).

4. The scissor-shaping carrier according to claim 3, characterized in that: The eccentric cam plate (262) has a groove inside, and a magnet (263) is fixed in the groove. The magnet (263) is magnetically connected to the lower side of the lower clamping plate (22).

5. The carrier for shearing and shaping according to claim 4, characterized in that: The lower side of the upper clamping plate (21) is provided with a positioning groove (25) for accommodating the line.

6. The carrier for shearing and shaping according to claim 5, characterized in that: The upper side of the lower clamping plate (22) is integrally formed with multiple flanges two (24), and the lower side of the upper clamping plate (21) is integrally formed with multiple flanges three (211). The multiple flanges three (211) and multiple flanges two (24) are misaligned with each other and achieve a concave-convex fit.

7. The carrier for shearing and shaping according to claim 6, characterized in that: The upper side of the lower clamping plate (22) is integrally formed with multiple flanges 1 (23), and the lower side of the upper clamping plate (21) is integrally formed with multiple flanges 4 (27), and the multiple flanges 1 (23) and multiple flanges 4 (27) are staggered.

8. The carrier for shearing and shaping according to claim 7, characterized in that: The lower clamping plate (22) has a slot (222) inside.