An auxiliary positioning device for processing computer connection cables

Abstract

This utility model provides an auxiliary positioning device for processing computer connection cables, aiming to solve the technical problems of inaccurate positioning and poor dimensions during the processing of computer connection cables. The positioning device includes: a base with a recessed positioning area on its top surface; a pressure plate, one end rotatably mounted on one end of the top surface of the base, capable of covering the base, and having a hollowed-out mounting area on the pressure plate; a torsion spring on a rotating shaft between the pressure plate and the base, used to drive the pressure plate to cover the top surface of the base; and a driver, located on the side of the base, its output end connected to the rotating shaft, used to drive the pressure plate to separate from the base. By restricting the position of the circuit board through the base and pressure plate, and by restricting the wiring position through the mounting area on the pressure plate, the device achieves accurate positioning and good dimensions during processing.

Description

Technical Field

[0001] This utility model relates to the field of computer cable processing technology, and specifically to an auxiliary positioning device for processing computer cables. Background Technology

[0002] In the existing production process, the S-wire and T-wire of the 17Q model computer connector cable need to be positioned, joined, and wound according to the dimensions and positions specified in the work instructions during the initial production stage to facilitate subsequent processes. Currently, this process mainly relies on operators manually operating according to the drawings in the work instructions. However, in actual production, it has been found that controlling the dimensions and positions of the S-wire and T-wire solely based on drawings presents significant difficulties: on the one hand, operators find it difficult to consistently and accurately grasp the joining and winding starting points of the two wires, easily leading to positioning deviations, inconsistent dimensions, and other defects; on the other hand, due to the lack of effective physical positioning aids, the operation process highly depends on personal experience and proficiency, resulting in poor work consistency.

[0003] The aforementioned issues, such as inaccurate positioning and dimensional defects, directly lead to significant difficulties in subsequent processing and a high rate of defective finished products, resulting in substantial waste of raw materials and rework costs. Furthermore, the high operational difficulty and precision requirements severely limit the actual operational efficiency of workers, making it difficult to effectively increase output per unit time. To meet production demands, a larger number of operators (e.g., 6 people) are typically required to complete this process, which not only increases labor costs but also further impacts the stability and yield of the overall production line due to the volatility of manual operation. Therefore, there is an urgent need in the existing technology for a solution that can effectively improve the operational precision, consistency, and efficiency of this process to reduce defect rates, save raw materials, and increase single-worker output and overall production line output. Utility Model Content

[0004] To address the technical problems of inaccurate positioning and poor dimensions during the processing of computer connection cables, this utility model provides an auxiliary positioning device for processing computer connection cables. The device restricts the position of the circuit board through a base and a pressure plate, and restricts the wiring position through the mounting area on the pressure plate, thereby achieving accurate positioning and good dimensions during processing.

[0005] The technical solution of this utility model is:

[0006] An auxiliary positioning device for processing computer connection cables includes:

[0007] The base has a recessed positioning area on its top surface;

[0008] A pressure plate, one end of which is rotatably mounted on one end of the top surface of the base, is capable of covering the base, and the pressure plate has a hollowed-out mounting area;

[0009] A torsion spring is provided on the pivot between the pressure plate and the base, used to drive the pressure plate to cover the top surface of the base;

[0010] A driver is located on the side of the base, and its output end is connected to the rotating shaft. The driver is used to drive the pressure plate to separate from the base.

[0011] Optionally, the base is provided with an adsorption component at its bottom.

[0012] Optionally, the adsorption component includes a magnet.

[0013] Optionally, the area at the bottom of the base where the adsorption component is located is formed with a mounting groove.

[0014] Optionally, the driver includes:

[0015] A pressure rod is connected at one end perpendicularly to the end of the rotating shaft to form a lever.

[0016] Optionally, the driver further includes:

[0017] The driven gear is coaxially mounted on the rotating shaft;

[0018] A drive gear is rotatably disposed on the side of the base and meshes with the driven gear, and the drive gear is disposed at the end of the pressure rod.

[0019] Optionally, the number of teeth of the driven gear is less than the number of teeth of the driving gear.

[0020] Optionally, the driven gear and the driving gear are both housed in a housing, and the side of the housing is provided with a movable groove in the vertical direction, through which the pressure rod passes.

[0021] Optionally, when the length direction of the pressure rod is consistent with the length direction of the base, there is an angle of 30°-90° between the pressure plate and the base, and the torsion spring is compressed.

[0022] Optionally, a drive plate is provided at the end of the pressure rod away from the drive gear.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] The precise alignment of the recessed positioning area in the base with the hollowed-out mounting area on the pressure plate provides a physical, rigid positioning reference for the S-line and T-line. Operators can quickly and accurately place the two lines in the preset fixed positions without relying on visual estimation of drawings, ensuring that the positioning point, winding start point, and relative dimensions of each connection strictly conform to the work instruction standards. This solves the problems of dimensional defects and inaccurate positioning caused by individual operational differences, significantly reducing the difficulty of subsequent processing and the defect rate of the final product, and achieving material savings.

[0025] This device features a semi-automatic opening and closing design. The actuator easily overcomes the torsion spring force, stably opening the pressure plate to a specific angle, creating a spacious and fixed operating window for easy cable insertion and removal. After opening, the pressure plate automatically and evenly presses the cable under the action of the torsion spring, ensuring stable positioning. Compared to purely manual alignment and pressing operations, this process is faster, requires less force, and has extremely high repeatability, significantly improving the efficiency of individual operators and laying the foundation for increasing the overall output of the production line.

[0026] The meshing design of the drive gear and driven gear forms a force-saving lever system. The operator only needs to apply a small force or stroke at the end of the lever to amplify the torque through the gears, easily driving the shaft to rotate and open the pressure plate. This design significantly reduces the physical and technical requirements on the operator, making the operation easier, helping to maintain a stable and efficient working state, and reducing errors caused by fatigue.

[0027] The magnetic adsorption assembly at the bottom of the base allows the device to be quickly and securely fixed to the metal worktable, preventing movement or shaking during winding operations and further ensuring the stability of positioning accuracy. Simultaneously, the housing structure protects the transmission components from contamination and interference, improving the device's durability. This allows the device to stably adapt to the continuous operation environment of the production line, ensuring consistent quality under long-term, high-volume production.

[0028] Because this device greatly simplifies the operation process, reduces reliance on skill level, and significantly improves individual work efficiency, the number of workers required to complete the same output is drastically reduced. The work that previously required six operators can now be efficiently completed by just two. This not only directly reduces labor costs and simplifies production management, but also results in savings on rework costs and raw materials due to the reduced defect rate, leading to a comprehensive improvement in economic benefits.

[0029] In summary, this invention, through precise mechanical structure design, transforms manual operations that originally relied on individual skills and experience into standardized, semi-automated precision operations. While improving accuracy, efficiency, and consistency, it reduces labor intensity and production costs, achieving a leap forward in both quality and efficiency. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0032] Figure 2 for Figure 1 Enlarged diagram of point A in the middle. Detailed Implementation

[0033] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0034] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0035] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0036] Example:

[0037] See Figure 1This embodiment discloses an auxiliary positioning device for processing computer connection cables, including a base 10, a pressure plate 20, a torsion spring (not shown in the figure), and a driver 30. The base 10 has a rectangular structure, and the pressure plate 20 has a rectangular plate structure. The top surface of the base 10 is provided with a recessed positioning area 11, which can be used to place the circuit board that needs to be wired. One end of the pressure plate 20 is rotatably connected to one end of the top surface of the base 10, and the length and width dimensions of the pressure plate 20 are the same as those of the base 10, so that the pressure plate 20 can completely cover the top surface of the base 10, thereby pressing the circuit board firmly onto the base 10 and fixing the position of the circuit board.

[0038] A mounting area 21 is provided on the pressure plate 20. The mounting area 21 has a hollow structure, and both sides of the pressure plate 20 are open. Thus, S-lines and T-lines are mounted on the circuit board within the mounting area 21.

[0039] Additionally, a torsion spring is installed on the shaft between the pressure plate 20 and the base 10, and the torsion spring can drive the pressure plate 20 to cover the top surface of the base 10. A driver 30 is provided on the side of the base 10, and the output end of the driver 30 is connected to the shaft. The driver 30 can drive the pressure plate 20 to rotate on the base 10 and separate the pressure plate 20 from the base 10.

[0040] In this embodiment, the precise fit between the recessed positioning area 11 of the base 10 and the hollowed-out mounting area 21 on the pressure plate 20 provides a physical, rigid positioning reference for the S-line and T-line. Operators can quickly and accurately place the two lines in the preset fixed positions without relying on visual comparison with the drawings, ensuring that the positioning point, winding start point, and relative dimensions of each connection strictly conform to the work instruction standards. This solves the problems of dimensional defects and inaccurate positioning caused by individual operational differences, significantly reducing the difficulty of subsequent processing and the defect rate of the final product, and achieving material savings.

[0041] This device employs a semi-automatic opening and closing design. The actuator 30 easily overcomes the torsion spring force, stably opening the pressure plate 20 to a specific angle, creating a spacious and fixed operating window for easy cable insertion and removal. After opening, the pressure plate 20 automatically and evenly presses the cable under the action of the torsion spring, ensuring stable positioning. Compared to purely manual alignment and pressing operations, this process is faster, requires less force, and has higher repeatability, significantly improving the efficiency of individual operators and laying the foundation for increasing the overall output of the production line.

[0042] Because this device greatly simplifies the operation process, reduces reliance on skill level, and significantly improves individual work efficiency, the number of workers required to complete the same output is drastically reduced. The work that previously required six operators can now be efficiently completed by just two. This not only directly reduces labor costs and simplifies production management, but also results in savings on rework costs and raw materials due to the reduced defect rate, leading to a comprehensive improvement in economic benefits.

[0043] This embodiment transforms manual operations that originally relied on individual skills and experience into standardized, semi-automated precision operations. While improving accuracy, efficiency, and consistency, it reduces labor intensity and production costs, achieving a leap forward in both quality and efficiency.

[0044] In one specific embodiment:

[0045] The base 10 is equipped with an adsorption component 40 at its bottom. The adsorption component 40 can adsorb the device onto the worktable, so that the device is quickly and firmly fixed to the metal worktable, preventing the device from moving or shaking during the winding operation, and further ensuring the stability of the positioning accuracy.

[0046] Preferably, the adsorption component 40 includes magnets. Generally, multiple magnets are provided at the bottom of the base 10 to enhance the adsorption force. Furthermore, the area at the bottom of the base 10 where the adsorption component 40 is located has a mounting groove. This allows the magnets to be placed within the mounting groove, keeping the bottom surface of the base 10 flat.

[0047] In another specific embodiment:

[0048] See Figure 1 and Figure 2 The driver 30 includes a pressure rod 31, one end of which is perpendicularly connected to the end of the rotating shaft to form a lever, so as to overcome the elastic force of the torsion spring and drive the cover plate to rotate.

[0049] Preferably, the driver 30 further includes a driven gear 32 and a drive gear 33, wherein the driven gear 32 is coaxially disposed on the rotating shaft, the drive gear 33 is rotatably disposed on the side of the base 10 and meshes with the driven gear 32, and the drive gear 33 is connected to the end of the pressure rod 31.

[0050] The meshing design of the drive gear 33 and the driven gear 32 forms a force-saving lever system. The operator only needs to apply a small force to the end of the lever 31 to amplify the torque through the gears, easily driving the shaft to rotate and open the pressure plate 20. This greatly reduces the physical strength and skill requirements of the operator, making the operation easier, helping to maintain a stable and efficient working state, and reducing errors caused by fatigue.

[0051] Preferably, the number of teeth of the driven gear 32 is less than the number of teeth of the driving gear 33, so that the pressure rod 31 can drive the pressure plate 20 to rotate a larger angle by rotating a smaller angle.

[0052] In another preferred embodiment, the driven gear 32 and the driving gear 33 are both housed in a housing 34, and the side of the housing 34 is provided with a movable groove in the vertical direction, through which the pressure rod 31 passes.

[0053] The housing 34 protects the transmission components from contamination and interference, improving the durability of the device. This allows the device to stably adapt to the continuous operation environment of the production line, ensuring consistent quality under long-term, high-volume production.

[0054] In another preferred embodiment, when the length direction of the pressure rod 31 is aligned with the length direction of the base 10, there is an angle of 30°-90° between the pressure plate 20 and the base 10, and the torsion spring is compressed. Conversely, when there is an angle between the length direction of the pressure rod 31 and the length direction of the base 10, the pressure plate 20 covers the top surface of the base 10, and the torsion spring is in its natural state or the compression is greatly reduced.

[0055] In this embodiment, when the operator needs to open the pressure plate 20, he only needs to press the pressure rod 31 downward.

[0056] In another preferred embodiment, a drive plate is provided at the end of the pressure rod 31 away from the drive gear 33 to increase the contact area between the operator and the end of the pressure rod 31.

[0057] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An auxiliary positioning device for processing computer connection cables, characterized in that, include: The base has a recessed positioning area on its top surface; A pressure plate, one end of which is rotatably mounted on one end of the top surface of the base, is capable of covering the base, and the pressure plate has a hollowed-out mounting area; A torsion spring is provided on the pivot between the pressure plate and the base, used to drive the pressure plate to cover the top surface of the base; A driver is located on the side of the base, and its output end is connected to the rotating shaft. The driver is used to drive the pressure plate to separate from the base.

2. The auxiliary positioning device for processing computer connection cables according to claim 1, characterized in that, The base is equipped with an adsorption component at its bottom.

3. The auxiliary positioning device for processing computer connection cables according to claim 2, characterized in that, The adsorption component includes a magnet.

4. The auxiliary positioning device for processing computer connection cables according to claim 2, characterized in that, The area at the bottom of the base where the adsorption component is located has an installation groove.

5. The auxiliary positioning device for processing computer connection cables according to claim 1, characterized in that, The driver includes: A pressure rod is connected at one end perpendicularly to the end of the rotating shaft to form a lever.

6. The auxiliary positioning device for processing computer connection cables according to claim 5, characterized in that, The driver also includes: The driven gear is coaxially mounted on the rotating shaft; A drive gear is rotatably disposed on the side of the base and meshes with the driven gear, and the drive gear is disposed at the end of the pressure rod.

7. The auxiliary positioning device for processing computer connection cables according to claim 6, characterized in that, The number of teeth on the driven gear is less than the number of teeth on the driving gear.

8. The auxiliary positioning device for processing computer connection cables according to claim 6, characterized in that, Both the driven gear and the driving gear are housed in a housing. The side of the housing has a movable groove along the vertical direction, and the pressure rod passes through the movable groove.

9. The auxiliary positioning device for processing computer connection cables according to claim 6, characterized in that, When the length direction of the pressure rod is consistent with the length direction of the base, there is an angle of 30°-90° between the pressure plate and the base, and the torsion spring is compressed.

10. The auxiliary positioning device for processing computer connection cables according to claim 6, characterized in that, A drive plate is provided at the end of the pressure rod away from the drive gear.

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