A type of pipe pile centrifuge
By using auxiliary wheels and track limiting structures in the pipe pile centrifuge, the problems of jumping and vibration of the pipe pile mold during the centrifugation process were solved, achieving a safe and stable production process and high-quality pipe pile forming.
Patent Information
- Application Number
- CN202522612013.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-09
AI Technical Summary
During the use of existing pipe pile centrifuges, the jumping phenomenon of the pipe piles amplifies the vibration of the equipment, causing mold displacement and detachment, which poses a safety hazard and affects the compaction and surface quality of the pipe piles.
An auxiliary wheel plus a first track limiting structure is adopted, combined with a cylinder-driven moving plate and active and driven wheel transmission, to limit the radial displacement of the pipe pile mold, and a buffer structure is used to reduce vibration transmission and prevent displacement and detachment.
It effectively limits the radial displacement of the pipe pile mold during the centrifugation process, avoids amplification of equipment vibration, ensures production safety, reduces quality problems, and improves compaction and surface quality.
Smart Images
Figure CN224940245U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe pile manufacturing, and in particular to a pipe pile centrifuge. Background Technology
[0002] In the field of pipe pile production and manufacturing, the pipe pile centrifuge is the core equipment for achieving dense molding of concrete pipe piles. Its operating effect directly determines the key performance of pipe piles such as structural strength and durability. As a commonly used foundation component in construction engineering, pipe piles are widely used in housing construction, bridges, municipal engineering and other scenarios, and have an important impact on the overall stability of the project.
[0003] In the current use of pipe pile centrifuges, once the pipe pile jumps, the resulting vibration will be directly transmitted to the entire equipment. This problem will not only aggravate the wear of transmission components such as rollers and bearings and shorten the service life of the equipment, but also form a vicious cycle of jumping and vibration. The vibration of the equipment itself will further amplify the jumping amplitude of the pipe pile, causing the offset of the pipe pile mold to increase continuously. In severe cases, it may even cause the mold to fall off, posing a great safety hazard to the production process. Utility Model Content
[0004] This utility model provides a pipe pile centrifuge that can effectively limit the radial displacement of the pipe pile mold during the centrifugation process, thereby avoiding the pipe pile jumping phenomenon from the root and preventing the pipe pile mold from increasing its displacement or even falling off due to continuous vibration. This provides a safety guarantee for the production process and reduces quality problems such as uneven pipe pile density and surface defects caused by jumping.
[0005] The purpose and effect of this utility model of a pipe pile centrifuge are achieved by the following specific technical means: A pipe pile centrifuge includes a base plate and a pipe pile mold. A fixing block is fixedly connected to one side of the base plate. A first rotating shaft is rotatably connected to the upper surface of the fixing block through a bearing. A turntable is fixedly connected to the upper surface of the first rotating shaft. A first slide rail is opened on the upper surface of the fixing block. A first slider is slidably connected inside the first slide rail. A plurality of support columns are fixedly connected to the upper surface of the first slider. The upper surface of each support column is fixedly connected to the bottom surface of the turntable. A support rod is fixedly connected to the upper surface of the turntable. A cylinder is fixedly connected to the outer surface of the support rod. A moving plate is fixedly connected to the output end of the cylinder. Two sets of mounting frames are fixedly connected to the bottom surface of the moving plate. An auxiliary wheel is rotatably connected inside each set of mounting frames through a bearing.
[0006] The outer surface of the pipe pile mold is fixedly connected to a first track adapted to the auxiliary wheel, the bottom surface of the fixed block is fixedly connected to a first fixed frame, the inside of the first fixed frame is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the bottom surface of the first rotating shaft through a reducer.
[0007] The upper surface of the base plate is provided with three second slides, and each of the three second slides is slidably connected to a second slider. The upper surfaces of the three second sliders are all fixedly connected to a connecting plate.
[0008] One of the second slides has a lead screw rotatably connected to its inner wall via a bearing. The outer surface of the lead screw is threadedly connected to the outer surface of one of the second slides. A second fixing frame is fixedly connected to the outer surface of the base plate. A second motor is fixedly connected inside the second fixing frame. The output end of the second motor is fixedly connected to one end of the lead screw via a reducer.
[0009] Three first fixing plates are fixedly connected to the upper surface of the connecting plate. The outer surfaces of the three first fixing plates are rotatably connected to a second rotating shaft through bearings. Two drive wheels are fixedly connected to the outer surface of the second rotating shaft. A third fixing frame is fixedly connected to one side of the connecting plate. A third motor is fixedly connected inside the third fixing frame. The output end of the third motor is fixedly connected to one end of the second rotating shaft.
[0010] Three second fixing plates are fixedly connected to the upper surface of the base plate, and the outer surfaces of the three second fixing plates are rotatably connected to a third rotating shaft through bearings. A driven wheel is fixedly connected to the outer surface of the third rotating shaft.
[0011] The outer surface of the pipe pile mold is fixedly connected to two second tracks that are adapted to the driving wheel and the driven wheel.
[0012] The bottom surface of the base plate is fixedly connected to four support legs, and the bottom surface of each of the four support legs is fixedly connected to a mounting plate. The upper surface of each of the four mounting plates is provided with multiple fixing holes.
[0013] Beneficial effects:
[0014] 1. By using an auxiliary wheel and a first track limiting structure, the pipe pile mold is constrained. The cylinder can drive the moving plate to move the auxiliary wheel to fit tightly against the first track on the outer surface of the pipe pile mold. With the cooperation of the active wheel, driven wheel and the second track, the radial displacement of the pipe pile mold during the centrifugal process can be effectively limited, thus avoiding the phenomenon of pipe pile jumping from the root.
[0015] 2. The limiting structure of this device can buffer the vibration and impact force of the pipe pile mold, and reduce the transmission of vibration to components such as the base plate and support legs. This not only prevents the vibration of the equipment itself from amplifying the jumping amplitude of the pipe pile, but also avoids the risk of the pipe pile mold increasing its displacement or even falling off due to continuous vibration, thus providing safety assurance for the production process. At the same time, it reduces quality problems such as uneven compaction and surface defects of the pipe pile caused by jumping. Attached Figure Description
[0016] Figure 1This is a front view structural diagram of the present invention.
[0017] Figure 2 This is a side view of the structure of this utility model.
[0018] Figure 3 This is a top view of the structure of this utility model.
[0019] Figure 4 This is a side sectional view of the present invention.
[0020] Figure 1-4 In the diagram, the correspondence between component names and drawing numbers is as follows:
[0021] 1. First fixed frame; 2. First motor; 3. Fixed block; 4. First rotating shaft; 5. Turntable; 6. Support rod; 7. Auxiliary wheel; 8. Moving plate; 9. Cylinder; 10. Mounting frame; 11. First track; 12. Pipe pile mold; 13. Base plate; 14. Support leg; 15. Mounting plate; 16. Fixing hole; 17. First slide rail; 18. First fixed plate; 19. First slider; 20. Support column; 21. Second fixed frame; 22. Second motor; 23. Lead screw; 24. Second track; 25. Second fixed plate; 26. Driven wheel; 27. Third rotating shaft; 28. Third motor; 29. Second slide rail; 30. Third fixed frame; 31. Second slider; 32. Connecting plate; 33. Second rotating shaft; 34. Driving wheel. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] As attached Figure 1 To be continued Figure 4As shown: A pipe pile centrifuge includes a base plate 13 and a pipe pile mold 12. A fixing block 3 is fixedly connected to one side of the base plate 13. A first rotating shaft 4 is rotatably connected to the upper surface of the fixing block 3 via a bearing. A turntable 5 is fixedly connected to the upper surface of the first rotating shaft 4. A first slide rail 17 is formed on the upper surface of the fixing block 3. A first slider 19 is slidably connected inside the first slide rail 17. Multiple support columns 20 are fixedly connected to the upper surface of the first slider 19. The upper surface of each support column 20 is fixedly connected to the bottom surface of the turntable 5. A support rod 6 is fixedly connected to the upper surface of the turntable 5. A cylinder 9 is fixedly connected to the outer surface of the support rod 6. A moving plate 8 is fixedly connected to the output end of the cylinder 9. Two sets of mounting frames 10 are fixedly connected to the bottom surface of the moving plate 8. An auxiliary wheel 7 is rotatably connected to the interior of each set of mounting frames 10 via a bearing. A first track 1 adapted to the auxiliary wheel 7 is fixedly connected to the outer surface of the pipe pile mold 12. 1. A first fixed frame 1 is fixedly connected to the bottom surface of the fixed block 3. A first motor 2 is fixedly connected inside the first fixed frame 1. The output end of the first motor 2 is fixedly connected to the bottom surface of the first rotating shaft 4 through a reducer. When the first motor 2 is started, its output end drives the first rotating shaft 4 to rotate through the reducer. Since the first rotating shaft 4 is fixedly connected to the turntable 5, the turntable 5 rotates synchronously with the first rotating shaft 4. At the same time, the third motor 28 is started. The output end of the third motor 28 directly drives the second rotating shaft 33 to rotate, which in turn drives the active wheel 34 on the outer surface of the second rotating shaft 33 to rotate. The cylinder 9 is started. The output end of the cylinder 9 pushes the moving plate 8 to move downward. The moving plate 8 drives the two sets of mounting frames 10 and the auxiliary wheel 7 in the mounting frame 10 to move downward synchronously until the auxiliary wheel 7 is tightly attached to the first track 11 on the outer surface of the pipe pile mold 12, forming a radial limit on the pipe pile mold 12 and restricting the radial displacement of the pipe pile mold 12 during the centrifugal process.
[0024] The upper surface of the base plate 13 has three second slide rails 29, and each of the three second slide rails 29 has a second slider 31 slidably connected inside. The upper surfaces of the three second sliders 31 are all fixedly connected to a connecting plate 32. The inner wall of one of the second slide rails 29 is rotatably connected to a lead screw 23 via a bearing. The outer surface of the lead screw 23 is threadedly connected to the outer surface of one of the second sliders 31. The outer surface of the base plate 13 is fixedly connected to a second fixing frame 21, and the interior of the second fixing frame 21 is fixedly connected to a second motor 22. The output end of 2 is fixedly connected to one end of the lead screw 23 via a reducer. When it is necessary to adapt to different specifications of pipe pile mold 12, the second motor 22 is started. The output end of the second motor 22 drives the lead screw 23 to rotate via the reducer. The lead screw 23 is threadedly engaged with the corresponding second slider 31, which drives the second slider 31 to slide along the second slide rail 29, thereby driving the connecting plate 32, the first fixed plate 18, the second rotating shaft 33 and the driving wheel 34 to move as a whole. The distance between the driving wheel 34 and the driven wheel 26 is adjusted to adapt to pipe pile mold 12 of different lengths.
[0025] Three first fixing plates 18 are fixedly connected to the upper surface of the connecting plate 32. The outer surfaces of the three first fixing plates 18 are rotatably connected to a second rotating shaft 33 via bearings. Two drive wheels 34 are fixedly connected to the outer surface of the second rotating shaft 33. A third fixing frame 30 is fixedly connected to one side of the connecting plate 32. A third motor 28 is fixedly connected inside the third fixing frame 30. The output end of the third motor 28 is fixedly connected to one end of the second rotating shaft 33. Three second fixing plates 25 are fixedly connected to the upper surface of the base plate 13. The outer surface of the second fixed plate 25 is rotatably connected to the third rotating shaft 27 via bearings. The outer surface of the third rotating shaft 27 is fixedly connected to the driven wheel 26. The pipe pile mold 12 is placed above the driving wheel 34 and the driven wheel 26. The second track 24 on the outer surface of the pipe pile mold 12 is in contact with the driving wheel 34 and the driven wheel 26. When the driving wheel 34 rotates, it drives the pipe pile mold 12 to rotate through the friction with the second track 24. The driven wheel 26 rotates synchronously with the rotation of the pipe pile mold 12, providing stable support and auxiliary transmission for the pipe pile mold 12.
[0026] Two second tracks 24, which are adapted to the driving wheel 34 and the driven wheel 26, are fixedly connected to the outer surface of the pipe pile mold 12. Four support legs 14 are fixedly connected to the bottom surface of the base plate 13. Mounting plates 15 are fixedly connected to the bottom surface of each of the four support legs 14. Multiple fixing holes 16 are opened on the upper surface of each of the four mounting plates 15. The pipe pile mold 12 rotates at high speed under the drive of the driving wheel 34 to achieve centrifugal compaction of concrete. During the process, the fit structure between the auxiliary wheel 7 and the first track 11 can buffer the vibration impact of the pipe pile mold 12 and reduce the transmission of vibration to the base plate 13, support legs 14 and other components. At the same time, the support column 20 under the turntable 5 cooperates with the first slider 19 to further improve the stability of the equipment operation and ensure the safe and efficient centrifugal operation.
[0027] Working principle: When this pipe pile centrifuge is working, the first motor 2 is started first. Its output end drives the first rotating shaft 4 to rotate through the reducer. The turntable 5, which is fixed to the first rotating shaft 4, rotates accordingly. The first slider 19, which is connected to the support column 20 below the turntable 5, slides along the first slide rail 17 on the fixed block 3, providing stable support for the turntable 5. Then, the third motor 28 is started to drive the second rotating shaft 33 and the two driving wheels 34 on the outer surface to rotate. The pipe pile mold 12 is placed on the driving wheel 34 and the driven wheel 26. The two second tracks 24 on its outer surface are in contact with the driving wheel 34 and the driven wheel 26. 34 drives the pipe pile mold 12 to rotate through friction, realizing the centrifugal operation foundation transmission. Then, the cylinder 9 is started, and its output end pushes the moving plate 8 to move down, causing the auxiliary wheels 7 in the two sets of mounting frames 10 to press against the first track 11 of the pipe pile mold 12 to form a radial limit. If it is necessary to adapt to different specifications of pipe pile mold 12, the second motor 22 is started to drive the lead screw 23 to rotate, so that the second slider 31 threadedly connected to it slides along the three second slide rails 29, driving the connecting plate 32 and the drive wheel 34 to adjust the spacing. At the same time, the auxiliary wheel 7 cooperates with the first track 11 to buffer vibration and ensure stable operation of the equipment.
Claims
1. A pipe pile centrifuge comprising a base plate (13) and a pipe pile mould (12), characterised in that: A fixing block (3) is fixedly connected to one side of the base plate (13). A first rotating shaft (4) is rotatably connected to the upper surface of the fixing block (3) via a bearing. A turntable (5) is fixedly connected to the upper surface of the first rotating shaft (4). A first slide rail (17) is opened on the upper surface of the fixing block (3). A first slider (19) is slidably connected inside the first slide rail (17). A plurality of support columns (20) are fixedly connected to the upper surface of the first slider (19). The upper surface of each support column (20) is fixedly connected to the bottom surface of the turntable (5). A support rod (6) is fixedly connected to the upper surface of the turntable (5). A cylinder (9) is fixedly connected to the outer surface of the support rod (6). A moving plate (8) is fixedly connected to the output end of the cylinder (9). Two sets of mounting brackets (10) are fixedly connected to the bottom surface of the moving plate (8). An auxiliary wheel (7) is rotatably connected to the interior of each set of mounting brackets (10) via a bearing.
2. The pipe pile centrifuge according to claim 1, characterized in that: The outer surface of the pipe pile mold (12) is fixedly connected to a first track (11) that is compatible with the auxiliary wheel (7). The bottom surface of the fixed block (3) is fixedly connected to a first fixing frame (1). The inside of the first fixing frame (1) is fixedly connected to a first motor (2). The output end of the first motor (2) is fixedly connected to the bottom surface of the first rotating shaft (4) through a reducer.
3. The pipe pile centrifuge according to claim 1, characterized in that: The upper surface of the base plate (13) is provided with three second slides (29), and the interior of each of the three second slides (29) is slidably connected with a second slider (31). The upper surfaces of the three second sliders (31) are all fixedly connected with a connecting plate (32).
4. The pipe pile centrifuge according to claim 3, characterized in that: One of the second slide rails (29) has a lead screw (23) rotatably connected to its inner wall via a bearing. The outer surface of the lead screw (23) is threadedly connected to the outer surface of one of the second slide rails (31). The outer surface of the base plate (13) is fixedly connected to a second fixing frame (21). The interior of the second fixing frame (21) is fixedly connected to a second motor (22). The output end of the second motor (22) is fixedly connected to one end of the lead screw (23) via a reducer.
5. The pipe pile centrifuge according to claim 3, characterized in that: The upper surface of the connecting plate (32) is fixedly connected to three first fixing plates (18). The outer surfaces of the three first fixing plates (18) are rotatably connected to a second rotating shaft (33) via bearings. The outer surface of the second rotating shaft (33) is fixedly connected to two drive wheels (34). A third fixing frame (30) is fixedly connected to one side of the connecting plate (32). A third motor (28) is fixedly connected inside the third fixing frame (30). The output end of the third motor (28) is fixedly connected to one end of the second rotating shaft (33).
6. The pipe pile centrifuge according to claim 5, characterized in that: The upper surface of the base plate (13) is fixedly connected to three second fixing plates (25), and the outer surfaces of the three second fixing plates (25) are rotatably connected to a third rotating shaft (27) through bearings. The outer surface of the third rotating shaft (27) is fixedly connected to a driven wheel (26).
7. The pipe pile centrifuge according to claim 6, characterized in that: The outer surface of the pipe pile mold (12) is fixedly connected to two second tracks (24) that are adapted to the driving wheel (34) and the driven wheel (26).
8. The pipe pile centrifuge according to claim 1, characterized in that: The bottom surface of the base plate (13) is fixedly connected to four support legs (14), and the bottom surface of each of the four support legs (14) is fixedly connected to an mounting plate (15). The upper surface of each of the four mounting plates (15) is provided with multiple fixing holes (16).