Polypropylene sheet lamination cooling device

By combining a lamination device with fixed and movable pressure rollers with air jet cooling airflow, the problems of high water consumption and frequent maintenance in traditional water cooling systems are solved, achieving efficient and low-cost cooling of polypropylene sheets and improving the controllability of the cooling process and sheet quality.

CN224940366UActive Publication Date: 2026-11-06DONGGUAN YIXUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522608968.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-11-06
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

Traditional water-cooling systems consume a lot of water in polypropylene sheet production, increasing operating costs and making the system prone to scale and corrosion problems, which affect the frequency and cost of equipment maintenance.

Method used

Precise lamination is achieved by using fixed and movable pressure rollers, and cooling airflow is sprayed from multiple air nozzles to cool the laminated sheets, replacing the traditional water cooling system.

Benefits of technology

It reduces equipment operation and maintenance costs, improves the controllability of the cooling process and the stability of sheet quality, and avoids scale formation and pipe corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to a polypropylene sheet lamination and cooling device, comprising: a lamination assembly including a frame, a fixed pressure roller, a movable pressure roller, and a motor; the motor drives the movable pressure roller to rotate; the fixed pressure roller and the movable pressure roller are arranged opposite to each other, forming a pressing space between them; and a cooling assembly installed at one end of the lamination assembly; the cooling assembly includes a support frame, a crossbeam, multiple air nozzles, and an air pipe connector; the air nozzles are located above the pressing space; the air pipe connector is used to connect to a cold air supply system. The above-mentioned polypropylene sheet lamination and cooling device has a simple structure and is easy to use. It achieves precise lamination of the sheet through the fixed and movable pressure rollers, and uses multiple air nozzles to spray cooling airflow to efficiently cool the laminated sheet, eliminating the large amount of water required by traditional water cooling, effectively reducing the operating and maintenance costs of the equipment, while improving the controllability of the cooling process and the stability of the sheet quality.
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Description

Technical Field

[0001] This utility model relates to the field of sheet lamination and cooling technology, and in particular to a polypropylene sheet lamination and cooling device. Background Technology

[0002] Polypropylene (PP) sheets are an important plastic material widely used in packaging, construction, automotive, electronics, and medical fields. In the traditional production process of polypropylene sheets, water cooling is typically used to control the temperature of the sheets, ensuring their stability and quality.

[0003] However, water-cooling systems typically require large amounts of cooling water to maintain their cooling effect, especially during large-scale production processes, where water consumption is considerable, increasing equipment operating costs. Furthermore, water-cooling systems are prone to problems such as scale buildup and corrosion, increasing maintenance frequency and costs. Utility Model Content

[0004] Based on this, the present invention provides a polypropylene sheet lamination and cooling device, which is easy to use. It achieves precise lamination of the sheet by using fixed pressure rollers and movable pressure rollers, and uses multiple air nozzles to spray cooling airflow to efficiently cool the laminated sheet. This eliminates the large amount of water required by traditional water cooling, effectively reducing the operating and maintenance costs of the equipment, while improving the controllability of the cooling process and the stability of the sheet quality.

[0005] To achieve the objectives of this utility model, the following technical solution is adopted: A polypropylene sheet lamination and cooling device, comprising: A laminating assembly includes a frame, a fixed pressure roller fixedly installed inside the frame, a movable pressure roller liftably installed inside the frame, and a motor installed on one side of the frame; the motor drives the movable pressure roller to rotate; the fixed pressure roller and the movable pressure roller are arranged opposite to each other, forming a pressing space between them; and A cooling assembly is installed at one end of the lamination assembly; the cooling assembly includes a support frame installed at one end of the bracket, a crossbeam connected to the top of the support frame, a plurality of air nozzles evenly spaced and connected to the bottom surface of the crossbeam, and air pipe joints installed at opposite ends of the crossbeam; the air nozzles are located above the pressing space; the air pipe joints are used to connect to the cold air supply system externally, and the cooling airflow is delivered through the interior of the crossbeam to the air nozzles and then sprayed downwards.

[0006] The aforementioned polypropylene sheet lamination and cooling device has a simple structure and is easy to use. It achieves precise lamination of the sheet through fixed and movable pressure rollers, and uses multiple air nozzles to spray cooling airflow to efficiently cool the laminated sheet. This eliminates the need for the large amount of water required by traditional water cooling, effectively reducing the operating and maintenance costs of the equipment, while improving the controllability of the cooling process and the stability of the sheet quality.

[0007] In one embodiment, the interior of the beam is provided with an air duct along its length, the top of the jet nozzle is connected upward to the interior of the air duct, and the opposite ends of the air duct are respectively connected to the cold air supply system through air pipe joints.

[0008] In one embodiment, the jet nozzle is arranged in a vertical direction.

[0009] In one embodiment, the fixed pressure roller and the movable pressure roller are parallel to each other on the axis and the distance between them is adjustable.

[0010] In one embodiment, bearings are connected to opposite ends of the movable pressure roller, and the opposite sides of the bearings are slidably connected to the inner wall of the frame via guide rail pairs; a lifting cylinder is also connected below the bearings.

[0011] In one embodiment, the guide rail pair is arranged in a vertical direction.

[0012] In one embodiment, a driven wheel is coaxially connected to one end of the fixed pressure roller, and a driving wheel is connected to the motor. The driving wheel and the driven wheel are connected by a synchronous belt. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of a polypropylene sheet lamination and cooling device according to one embodiment of the present invention; Figure 2 for Figure 1 A three-dimensional schematic diagram of the polypropylene sheet lamination and cooling device from another perspective; Figure 3 for Figure 1 An exploded view of the polypropylene sheet lamination and cooling device shown. Figure 4 for Figure 3 An exploded view of the polypropylene sheet lamination and cooling device shown from another perspective. Figure 5 for Figure 1 A cross-sectional view of the polypropylene sheet lamination and cooling device shown.

[0014] Attached image annotations: 10-Laminating assembly, 11-Frame, 12-Fixed pressure roller, 13-Modible pressure roller, 14-Motor, 15-Bearing, 16-Guide rail pair, 17-Lifting cylinder, 18-Driven wheel; 20-Cooling component, 21-Support frame, 22-Crossbeam, 23-Air nozzle, 24-Air pipe connector, 25-Air duct. Detailed Implementation

[0015] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0016] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0018] Please see Figures 1 to 5 This invention provides a polypropylene sheet lamination and cooling device according to one embodiment of the present invention, which includes a lamination assembly 10 and a cooling assembly 20 installed at one end of the lamination assembly 10.

[0019] The laminating assembly 10 includes a frame 11, a fixed pressure roller 12 fixedly installed inside the frame 11, a movable pressure roller 13 that can be lifted and lowered inside the frame 11, and a motor 14 installed on one side of the frame 11. The motor 14 is used to drive the movable pressure roller 13 to rotate.

[0020] The fixed pressure roller 12 and the movable pressure roller 13 are arranged opposite each other, with their axes parallel and the distance between them adjustable. A pressing space is formed between the fixed pressure roller 12 and the movable pressure roller 13. This pressing space is used to extrude and shape the polypropylene sheet to ensure that the sheet reaches the preset thickness and flatness.

[0021] In this embodiment, as Figure 3 and Figure 4 As shown, bearings 15 are connected to opposite ends of the movable pressure roller 13. The opposite sides of the bearings 15 are slidably connected to the inner wall of the frame 11 via guide rail pairs 16. The guide rail pairs 16 are arranged vertically to guide the lifting and lowering movement of the movable pressure roller 13, ensuring its movement accuracy. Furthermore, a lifting cylinder 17 is connected below the bearings 15. Through the action of the lifting cylinder 17, the movable pressure roller 13 can be driven to steadily lift and lower along the guide rail pairs 16 within the frame 11, thereby precisely adjusting the gap of the pressing space to adapt to the processing requirements of sheets of different thicknesses.

[0022] Please refer to it again. Figure 1 One end of the fixed pressure roller 12 is coaxially connected to a driven wheel 18, and the motor 14 is connected to a driving wheel (not shown). The driving wheel and the driven wheel are connected by a synchronous belt, thereby realizing the transmission connection between the motor 14 and the fixed pressure roller 12. During operation, the motor 14 drives the fixed pressure roller 12 to rotate. The fixed pressure roller 12 drives the movable pressure roller 13 to rotate synchronously in the opposite direction through the friction between the sheet and the movable pressure roller 13, ensuring that the sheet is smoothly conveyed in the pressing space.

[0023] The cooling assembly 20 includes a support frame 21 installed at one end of the bracket 11, a crossbeam 22 connected to the top of the support frame 21, a plurality of jet nozzles 23 evenly spaced on the bottom surface of the crossbeam 22, and air pipe connectors 24 installed at opposite ends of the crossbeam 22; the air pipe connectors 24 are used to connect to a cold air supply system, and the cooling airflow is transported through the interior of the crossbeam 22 to the jet nozzles 23 and then sprayed downwards.

[0024] In this embodiment, the air nozzle 23 is located above the lamination space, and the air outlet direction of the air nozzle 23 is perpendicular to the sheet conveying path, covering the entire width of the sheet. The cooling airflow ejected by the air nozzle 23 acts on the surface of the sheet. By adjusting parameters such as the temperature and unit flow rate of the cooling airflow, the laminated sheet can be efficiently cooled in a targeted manner, meeting the cooling requirements of sheets of different specifications and processing speeds. Compared with traditional water cooling methods, this invention uses air cooling to exchange heat with the laminated sheet, eliminating the need for cooling water consumption. This not only significantly reduces the operating costs of the equipment but also avoids problems such as scale formation and pipe corrosion, reducing maintenance frequency and costs.

[0025] like Figure 5 As shown, the interior of the crossbeam 22 is provided with an air duct 25 along its length. The air duct 25 is a through cavity structure. The top of the jet nozzle 23 is connected to the interior of the air duct 25. The two ends of the air duct 25 are respectively connected to the cold air supply system through the air pipe joint 24 to ensure that the cooling airflow can be evenly distributed to each jet nozzle 23, and to ensure the consistency of the cooling effect in each area of ​​the sheet.

[0026] In this embodiment, the air nozzle 23 is arranged vertically, and the air outlet of the air nozzle 23 is directly facing the upper surface of the sheet, which can maximize the contact efficiency between the cooling airflow and the sheet and improve the heat exchange rate.

[0027] The aforementioned polypropylene sheet lamination and cooling device has a simple structure and is easy to use. It achieves precise lamination of the sheet by using a fixed pressure roller 12 and a movable pressure roller 13, and uses multiple air nozzles 23 to spray cooling airflow to efficiently cool the laminated sheet. This eliminates the need for the large amount of water required by traditional water cooling, effectively reducing the operating and maintenance costs of the equipment, while improving the controllability of the cooling process and the stability of the sheet quality.

[0028] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0029] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A polypropylene sheet lamination cooling device characterized by, include: The laminating assembly includes a frame, a fixed pressure roller fixedly installed inside the frame, a movable pressure roller that can be lifted and lowered inside the frame, and a motor installed on one side of the frame; the motor is used to drive the movable pressure roller to rotate; the fixed pressure roller and the movable pressure roller are arranged opposite to each other, and a pressing space is formed between the fixed pressure roller and the movable pressure roller; and A cooling assembly is installed at one end of the lamination assembly; the cooling assembly includes a support frame installed at one end of the bracket, a crossbeam connected to the top of the support frame, a plurality of air nozzles evenly spaced and connected to the bottom surface of the crossbeam, and air pipe joints installed at opposite ends of the crossbeam; the air nozzles are located above the pressing space; the air pipe joints are used to connect to the cold air supply system externally, and the cooling airflow is delivered through the interior of the crossbeam to the air nozzles and then sprayed downwards.

2. The polypropylene sheet lamination cooling apparatus according to claim 1, wherein, The interior of the crossbeam is equipped with air ducts along its length. The top of the nozzles connects upwards to the interior of the air ducts, and the opposite ends of the air ducts are connected to the cold air supply system through air pipe joints.

3. The polypropylene sheet lamination cooling apparatus according to claim 1, wherein, The jet nozzle is set in a vertical direction.

4. The polypropylene sheet lamination cooling apparatus of claim 1, wherein, The fixed pressure roller and the movable pressure roller are parallel to each other on the axis and the distance between them is adjustable.

5. The polypropylene sheet lamination cooling apparatus of claim 1, wherein, Bearings are connected to the opposite ends of the movable pressure roller, and the opposite sides of the bearings are slidably connected to the inner wall of the frame through guide rail pairs; a lifting cylinder is also connected below the bearing.

6. The polypropylene sheet lamination and cooling apparatus according to claim 5, characterized in that, The guide rail pair is set in the vertical direction.

7. The polypropylene sheet lamination and cooling apparatus according to claim 1, characterized in that, One end of the fixed pressure roller is coaxially connected to a driven wheel, and the motor is connected to a driving wheel. The driving wheel and the driven wheel are connected by a synchronous belt.