A rapid mixing sponge foaming device

Abstract

This utility model relates to the field of sponge production technology and discloses a rapid mixing sponge foaming device, including a mixing tank. A cover plate is provided on the upper surface of the mixing tank, and a protective shell is fixedly installed at the midpoint of the upper surface of the cover plate. A first servo motor is embedded inside the protective shell, and a first drive shaft is provided at the output end of the first servo motor. Three upper stirring blades and an upper scraper are provided on the outer surface of the first drive shaft. In this utility model, after the first servo motor and the second servo motor are respectively installed at the upper and lower ends of the mixing tank, the upper and lower stirring blades can be driven by the first and second drive shafts to rotate the raw materials and additives in opposite directions, thereby improving the mixing efficiency of the raw materials and additives. The upper, lower, and side scrapers can better scrape off and clean the raw materials adhering to the inner wall of the mixing tank.

Description

Technical Field

[0001] This utility model relates to the field of sponge production technology, and in particular to a sponge foaming device for rapid mixing. Background Technology

[0002] Sponge is a porous material, usually formed by mixing polyether polyols, isocyanates, tertiary amine catalysts, organotin catalysts, foam stabilizers, crosslinking agents and other additives together and then foaming it. It is widely used in the production of various upholstered furniture, and can also be used to make various shoe materials, sofas, sponge mattresses, bay window cushions, tatami mats, sports safety protection mats, etc. It can also be used as positioning packaging for products such as ceramics, precision instruments, and cosmetics.

[0003] In the process of developing this application, the inventors discovered the following problems with the prior art: Currently, most existing foaming devices use a unidirectional stirring method to mix the foaming raw materials and additives, which makes it difficult to effectively improve the mixing efficiency of the raw materials and additives. At the same time, the mixed raw materials and additives will adhere to the inner wall of the tank, making it difficult to clean the inner wall of the tank after long-term use. Therefore, those skilled in the art have provided a sponge foaming device for rapid mixing to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rapid mixing sponge foaming device. With a first servo motor and a second servo motor installed at the upper and lower ends of the mixing tank respectively, the upper and lower stirring blades can be driven by a first and a second drive shaft to rotate the raw materials and additives in opposite directions, thereby improving the mixing efficiency. Furthermore, the upper scraper, lower scraper, and side scraper can better scrape off and clean the raw materials adhering to the inner wall of the mixing tank.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A rapid mixing sponge foaming device includes a mixing tank, a cover plate is provided on the upper end face of the mixing tank, a protective shell is fixedly provided at the midpoint of the upper end face of the cover plate, a first servo motor is embedded inside the protective shell, a first drive shaft is provided at the output end of the first servo motor, three upper stirring blades are provided on the outer surface of the first drive shaft, and an upper scraper is provided on the outer surface of the first drive shaft.

[0007] A fixed outer shell is fixedly installed at the midpoint of the lower end face of the mixing tank. A second servo motor is embedded inside the fixed outer shell. A second drive shaft is fixedly installed at the output end of the second servo motor. Three lower stirring blades are provided on the outer surface of the second drive shaft. A lower scraper is provided on the outer surface of the second drive shaft. A side scraper is provided at the lower end of the outer surface of the second drive shaft.

[0008] Furthermore, the first drive shaft is fixedly installed at the output end of the first servo motor, and the first drive shaft rotates through the midpoint of the upper surface of the cover plate.

[0009] Furthermore, the three upper stirring blades are fixedly sleeved at the midpoint, the front end, and the lower end of the outer surface of the first drive shaft, respectively, and the upper scraper is fixedly sleeved at the upper end and the lower end of the outer surface of the first drive shaft, respectively.

[0010] Furthermore, the three lower stirring blades are respectively fixedly sleeved on the outer surface of the second drive shaft, the front end and the lower end of the lower scraper are respectively fixedly sleeved on the front end and the lower end of the outer surface of the second drive shaft, and the side scraper is fixedly sleeved on the lower end of the outer surface of the second drive shaft.

[0011] Furthermore, a fixing plate is fixedly installed at the midpoint inside the mixing tank, and the lower end of the first drive shaft and the upper end of the second drive shaft are respectively rotatably embedded in the midpoint of the upper and lower end surfaces of the fixing plate.

[0012] Furthermore, inlet ports are embedded on both sides of the upper surface of the cover plate, and a discharge pipe is embedded on the lower side of one side of the outer surface of the mixing tank.

[0013] Furthermore, the cover plate is snap-fitted into the upper end face of the mixing tank, and a support frame is snap-fitted into the lower end of the outer surface of the mixing tank.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model proposes a rapid mixing sponge foaming device. After embedding a cover plate on the upper end face of the tank, a protective shell with a first servo motor embedded in it can be installed and fixed on the upper end face of the cover plate. After fixing a first drive shaft at the output end of the first servo motor, an upper stirring blade can be fixedly sleeved on the outer surface of the first drive shaft after it passes through the cover plate. At the same time, a fixed shell is installed and fixed on the lower end face of the mixing tank. A second servo motor is embedded inside the fixed shell, and a second drive shaft is fixedly installed at the output end of the second servo motor. After fixing the lower stirring blade on the outer surface of the second drive shaft, the first and second servo motors can drive the upper and lower stirring blades respectively to stir and mix the raw materials and additives inside the mixing tank. At the same time, the output ends of the first and second servo motors rotate in opposite directions, which can make the upper and lower stirring blades mix the raw materials and additives better and improve the mixing efficiency.

[0016] 2. The present invention proposes a rapid mixing sponge foaming device. By embedding two feed ports on both sides of the upper end face of the cover plate, different raw materials or additives can be conveyed simultaneously. After fixing an upper scraper on the outer surface of the first drive shaft, the two sides of the upper scraper can be attached to the upper inner wall of the mixing tank. At the same time, a lower scraper and a side scraper are fixed on the outer surface of the second drive shaft. The two sides of the lower scraper and the side scraper are attached to the lower inner wall of the mixing tank. When the first and second drive shafts rotate, they can drive the upper scraper, lower scraper and side scraper to scrape and clean the inner wall of the mixing tank, which can effectively prevent the mixed raw materials from adhering to the inner wall of the mixing tank and becoming difficult to clean. Attached Figure Description

[0017] Figure 1 This is a first isometric schematic diagram of the present invention;

[0018] Figure 2 This is a second isometric schematic diagram of the present invention;

[0019] Figure 3 This is a cross-sectional schematic diagram of the mixing tank of this utility model;

[0020] Figure 4 This is a cross-sectional schematic diagram of the cover plate of this utility model;

[0021] Figure 5 This is a cross-sectional schematic diagram of the mixing tank and fixed outer shell of this utility model.

[0022] Legend:

[0023] 1. Mixing tank; 2. Support frame; 3. Fixed outer shell; 4. Protective outer shell; 5. Cover plate; 6. Discharge pipe; 7. Upper stirring blade; 8. Lower stirring blade; 9. Feed inlet; 10. Upper scraper; 11. Lower scraper; 12. First servo motor; 13. First drive shaft; 14. Fixed plate; 15. Second drive shaft; 16. Side scraper; 17. Second servo motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1 to 5 A rapid mixing sponge foaming device includes a mixing tank 1, a cover plate 5 on the upper end face of the mixing tank 1, a protective shell 4 fixedly installed at the midpoint of the upper end face of the cover plate 5, a first servo motor 12 embedded inside the protective shell 4, a first drive shaft 13 installed at the output end of the first servo motor 12, three upper stirring blades 7 on the outer surface of the first drive shaft 13, and an upper scraper 10 on the outer surface of the first drive shaft 13.

[0026] A fixed outer shell 3 is fixedly installed at the midpoint of the lower end face of the mixing tank 1. A second servo motor 17 is embedded inside the fixed outer shell 3. A second drive shaft 15 is fixedly installed at the output end of the second servo motor 17. Three lower stirring blades 8 are provided on the outer surface of the second drive shaft 15. A lower scraper 11 is provided on the outer surface of the second drive shaft 15. A side scraper 16 is provided on the lower end of the outer surface of the second drive shaft 15.

[0027] Specifically, after a cover plate 5 is installed on the upper end face of the mixing tank 1, a protective shell 4 can be fixedly installed on the upper end face of the cover plate 5. After a first servo motor 12 is embedded inside the fixedly installed protective shell 4, the protective shell 4 can provide a certain degree of protection for the first servo motor 12. After a first drive shaft 13 is fixedly installed at the output end of the first servo motor 12, the first drive shaft 13 can be rotated to pass through the midpoint of the upper end face of the cover plate 5. After three upper stirring blades 7 are fitted on the outer surface of the first drive shaft 13 through the cover plate 5, the upper part of the mixing tank 1 can be stirred. At the same time, an upper scraper 10 is fixedly installed on the outer surface of the first drive shaft 13, which can be used to stir the upper part of the mixing tank 1. The upper inner wall of the mixing tank 1 is scraped and cleaned. After the fixed outer shell 3 is fixedly installed on the lower end face of the mixing tank 1, the second servo motor 17 can be embedded inside the fixed outer shell 3. At the same time, the fixed outer shell 3 can protect the second servo motor 17. The output end of the second servo motor 17 is fixedly equipped with a second drive shaft 15. After the second drive shaft 15 is rotated and passed through the interior of the mixing tank 1, a lower stirring blade 8, a lower scraper 11, and a side scraper 16 can be sleeved on the outer surface of the second drive shaft 15. The lower stirring blade 8 can stir the lower end of the interior of the mixing tank 1, while the lower scraper 11 and the side scraper 16 can scrape and clean the lower inner wall of the mixing tank 1.

[0028] Reference Figure 4 The first drive shaft 13 is fixedly installed at the output end of the first servo motor 12, and the first drive shaft 13 rotates through the midpoint of the upper end surface of the cover plate 5.

[0029] Specifically, after the first drive shaft 13 is installed and fixed at the output end of the first servo motor 12, the first servo motor 12 can drive the drive shaft to rotate. At the same time, after the first drive shaft 13 is rotated through the midpoint of the upper end face of the cover plate 5, the first drive shaft 13 can rotate better inside the mixing tank 1.

[0030] Reference Figure 3 and Figure 4 Three upper stirring blades 7 are fixedly sleeved at the midpoint, front end and lower end of the outer surface of the first drive shaft 13, and the upper scraper 10 is fixedly sleeved at the upper end and lower end of the outer surface of the first drive shaft 13, respectively.

[0031] Specifically, by fixing the upper stirring blade 7 at the midpoint, front end, and lower end of the outer surface of the first drive shaft 13, the first drive shaft 13 can better drive the upper stirring blade 7 to rotate at the upper end of the mixing tank 1, mixing the raw materials and additives at the upper end of the mixing tank 1. At the same time, the upper scraper 10 is fixed at the upper and lower ends of the outer surface of the first drive shaft 13. When the first drive shaft 13 rotates, it can also drive the upper scraper 10 to scrape the inner wall of the upper end of the mixing tank 1, which can scrape off the attached raw materials.

[0032] Reference Figure 3 and Figure 5 Three lower stirring blades 8 are fixedly sleeved on the outer surface of the second drive shaft 15, the front end and the lower end of the lower scraper 11 are fixedly sleeved on the front end and the lower end of the outer surface of the second drive shaft 15, and the side scraper 16 is fixedly sleeved on the lower end of the outer surface of the second drive shaft 15.

[0033] Specifically, after the three lower stirring blades 8 are fixedly sleeved on the outer surface of the second drive shaft 15, the rotating second drive shaft 15 can drive the three lower stirring blades 8 to rotate, thereby stirring and mixing the raw materials and additives at the lower end of the mixing tank 1. At the same time, the lower scraper 11 and the side scraper 16 are also fixedly sleeved on the outer surface of the second drive shaft 15. When the second drive shaft 15 rotates, it can also drive the lower scraper 11 and the side scraper 16 to scrape and clean the inner wall at the lower end of the mixing tank 1.

[0034] Reference Figure 3 A fixing plate 14 is fixedly installed at the midpoint inside the mixing tank 1. The lower end of the first drive shaft 13 and the upper end of the second drive shaft 15 are respectively rotatably embedded at the midpoint of the upper and lower end surfaces of the fixing plate 14.

[0035] Specifically, after the fixing plate 14 is fixedly installed inside the mixing tank 1, the first drive shaft 13 and the second drive shaft 15 can be rotatably embedded into the upper and lower end faces of the fixing plate 14, thereby playing an auxiliary role in the rotation of the first drive shaft 13 and the second drive shaft 15 and preventing the first drive shaft 13 and the second drive shaft 15 from deviating when rotating.

[0036] Reference Figure 1 and Figure 3 The cover plate 5 has inlet ports 9 embedded on both sides of its upper surface, and the mixing tank 1 has a discharge pipe 6 embedded on one side of its outer surface near the lower end.

[0037] Specifically, after two feed ports 9 are embedded in the upper end of the cover plate 5, the raw materials and additives can be transported into the interior of the mixing tank 1 at the same time. After a discharge pipe 6 is embedded in the lower end of one side of the mixing tank 1, the mixed raw materials and additives can be discharged.

[0038] Reference Figure 1 and Figure 2 The cover plate 5 is snapped into the upper end face of the mixing tank 1, and the support frame 2 is snapped into the lower end of the outer surface of the mixing tank 1.

[0039] Specifically, after the cover plate 5 is embedded and installed on the upper end of the mixing tank 1, the mixing tank 1 can be sealed, which can better mix the raw materials and additives. After the support frame 2 is snapped on at the lower end of the mixing tank 1, the foaming device can be supported and fixed.

[0040] Working principle: During use, the operator inserts the raw material and additive conveying pipe and the upper end of the cover plate 5 into the feed inlet 9 for connection, thereby conveying the raw materials and additives into the mixing tank 1. After starting the first servo motor 12 and the second servo motor 17, the upper and lower stirring blades 7 and 8 inside the mixing tank 1 rotate. Since the first servo motor 12 and the second servo motor 17 rotate in opposite directions, the rotating upper stirring blades 7 and 8 can better stir and mix the raw materials and additives. The upper cover plate 5, the lower cover plate 5 and the side scraper 16 can scrape off the raw materials adhering to the inner wall of the mixing tank 1, thereby better stirring and mixing the raw materials. After mixing is completed, the mixture can be discharged through the discharge port.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid mixing sponge foaming device comprising a mixing tank (1) characterized in that: The mixing tank (1) is provided with a cover plate (5) on its upper end face. A protective shell (4) is fixedly provided at the midpoint of the upper end face of the cover plate (5). A first servo motor (12) is embedded inside the protective shell (4). A first drive shaft (13) is provided at the output end of the first servo motor (12). Three upper stirring blades (7) are provided on the outer surface of the first drive shaft (13). An upper scraper (10) is provided on the outer surface of the first drive shaft (13). A fixed outer shell (3) is fixedly installed at the midpoint of the lower end face of the mixing tank (1). A second servo motor (17) is embedded inside the fixed outer shell (3). A second drive shaft (15) is fixedly installed at the output end of the second servo motor (17). Three lower stirring blades (8) are provided on the outer surface of the second drive shaft (15). A lower scraper (11) is provided on the outer surface of the second drive shaft (15). A side scraper (16) is provided on the lower end of the outer surface of the second drive shaft (15).

2. A rapid-mixing sponge foaming device according to claim 1, characterized in that: The first drive shaft (13) is fixedly installed at the output end of the first servo motor (12), and the first drive shaft (13) rotates through the midpoint of the upper surface of the cover plate (5).

3. A rapid mixing sponge foaming device according to claim 1, characterized in that: The three upper stirring blades (7) are fixedly sleeved at the midpoint, the front end and the lower end of the outer surface of the first drive shaft (13), and the upper scraper (10) is fixedly sleeved at the upper end and the lower end of the outer surface of the first drive shaft (13), respectively.

4. A rapid-mixing sponge foaming device according to claim 1, characterized in that: The three lower stirring blades (8) are respectively fixedly sleeved on the outer surface of the second drive shaft (15), the front end and the lower end of the lower scraper (11) are respectively fixedly sleeved on the front end and the lower end of the outer surface of the second drive shaft (15), and the side scraper (16) is fixedly sleeved on the lower end of the outer surface of the second drive shaft (15).

5. A rapid mixing sponge foaming device according to claim 1, wherein: A fixing plate (14) is fixedly installed at the midpoint inside the mixing tank (1). The lower end of the first drive shaft (13) and the upper end of the second drive shaft (15) are respectively rotatably embedded at the midpoint of the upper and lower surfaces of the fixing plate (14).

6. A rapid mixing sponge foaming device according to claim 1, wherein: The cover plate (5) has inlet ports (9) embedded on both sides of its upper surface, and the mixing tank (1) has a discharge pipe (6) embedded on one side of its outer surface near the lower end.

7. A rapid mixing sponge foaming device according to claim 1, wherein: The cover plate (5) is snapped into the upper end face of the mixing tank (1), and a support frame (2) is snapped into the lower end of the outer surface of the mixing tank (1).

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