High-temperature shaping device for EVA glass sheet production

Abstract

This utility model relates to the field of EVA glass film production and processing technology, and in particular to a high-temperature setting device for EVA glass film production. The device includes a setting box with a door hinged at the front end. A viewing window is embedded in the door. A placement device is fixedly connected to the inner wall of the setting box. L-shaped supports are fixedly connected to both the left and right ends of the setting box, and mounting holes are provided in both L-shaped supports. This high-temperature setting device for EVA glass film production allows for flexible adjustment of the clamping force, preventing film shifting or wrinkling. Through the cooperation of bolts and a handwheel, the clamping plate moves up and down, while a spring provides cushioning. This allows for precise control of the clamping strength by rotating the handwheel, preventing excessive looseness and shifting, while the spring elasticity prevents excessive tightness and wrinkling, ensuring the flatness of the film.

Description

Technical Field

[0001] This utility model relates to the field of EVA glass film production and processing technology, and in particular to a high-temperature setting device for EVA glass film production. Background Technology

[0002] EVA glass film is widely used in laminated products such as architectural glass and automotive glass due to its good adhesion, weather resistance and optical properties. In its production process, high temperature setting is a key process. Precise temperature control is required to stabilize the molecular structure of the film and ensure that it is not easily deformed or delaminated in subsequent use.

[0003] The existing high-temperature setting equipment has the following shortcomings: 1. The clamping force of the film in traditional equipment is difficult to adjust. If it is too loose, the film will shift during the setting process. If it is too tight, the film will wrinkle and affect the flatness of the product. 2. Most of them use heating in one direction, which can easily cause temperature differences between the upper and lower surfaces of the film, resulting in uneven performance after setting. Utility Model Content

[0004] The main objective of this invention is to provide a high-temperature setting device for EVA glass film production, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A high-temperature setting device for EVA glass film production includes a setting box, a door connected to the front hinge of the setting box, a viewing window embedded in the door, a placement device fixedly connected to the inner wall of the setting box, L-shaped legs fixedly connected to both the left and right ends of the setting box, each L-shaped leg having an installation hole, and a heating device fixedly connected to both the upper and lower ends of the setting box.

[0007] The placement device includes a frame assembly, and two frame assemblies are provided. Four reinforcing rods are fixedly connected to the inner sides of the two frame assemblies. Bolts are threadedly connected to the middle of the two frame assemblies. Handwheels are fixedly connected to the upper ends of the two bolts. Guide posts are movably connected to the front and rear parts of the upper ends of the two frame assemblies. Springs are movably sleeved on the outer surfaces of the two guide posts. Clamping plates are fixedly connected to the lower ends of the two guide posts.

[0008] Preferably, the lower ends of both bolts are movably connected to the upper ends of the two clamping plates via bearings.

[0009] Preferably, the frame assembly includes a connecting frame, a threaded hole is provided at the middle of the upper end of the connecting frame, and movable holes are provided at the front and rear of the upper end of the connecting frame. The two connecting frames are distributed in a left-right mirror image, and the outer sides of the two connecting frames are fixedly connected to the middle of the left and right inner walls of the shaping box, respectively.

[0010] Preferably, the bolt is threaded into the threaded hole, and the guide post is movably sleeved in the corresponding movable hole.

[0011] Preferably, one end of the spring is fixedly connected to the upper inner wall of the frame assembly, and the other end is fixedly connected to the upper end of the clamping plate.

[0012] Preferably, the heating device includes a steam generator, with a water inlet pipe fixedly installed on the upper part of the outer surface of the steam generator, a switch valve fixedly installed on the outer surface of the water inlet pipe, a temperature control knob and an arc-shaped connecting frame fixedly connected to the upper and lower parts of the outer surface of the steam generator, respectively, a mounting plate fixedly connected to the lower end of the arc-shaped connecting frame, a delivery pipe fixedly installed on the right end of the switch valve, and a steam hood fixedly connected to the end of the delivery pipe away from the steam generator, with several nozzles provided at the lower end of the steam hood.

[0013] Preferably, the lower ends of the two mounting plates are fixedly connected to the upper left and lower right ends of the shaping box, respectively.

[0014] Preferably, the nozzles are distributed at equal intervals.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In this utility model, the clamping force can be flexibly adjusted to avoid film offset or wrinkling. The clamping plate moves up and down through the cooperation of bolts and handwheel. At the same time, the spring provides buffering force. The clamping strength can be precisely controlled by rotating the handwheel to prevent offset due to excessive looseness, and the elasticity of the spring can be used to avoid wrinkling due to excessive tightness, thus ensuring the flatness of the film.

[0017] 2. In this utility model, heating devices are provided at both the top and bottom of the setting box. The high-temperature steam generated by the steam generator is sent to the steam hood through the conveying pipe. Multiple nozzles heat the film from both the top and bottom sides simultaneously, reducing the temperature difference between the upper and lower surfaces and ensuring uniform performance after setting. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a high-temperature setting device for EVA glass film production according to the present invention.

[0019] Figure 2 This is a schematic diagram showing the interior of the high-temperature setting device for EVA glass film production according to this utility model when the door is opened.

[0020] Figure 3 This is a schematic diagram showing the connection and disassembly of the placement device of a high-temperature setting device for EVA glass film production according to this utility model.

[0021] Figure 4 This is a schematic diagram showing the connection and disassembly of the frame components of a high-temperature setting device for EVA glass film production according to this utility model.

[0022] Figure 5 This is a schematic diagram showing the connection and disassembly of the heating device in a high-temperature setting device for EVA glass film production according to this utility model.

[0023] In the diagram: 1. Shaping box; 2. Box door; 3. Viewing window; 4. Placement device; 5. L-shaped support leg; 6. Mounting hole; 7. Heating device; 41. Frame assembly; 42. Reinforcing rod; 43. Bolt; 44. Handwheel; 45. Guide column; 46. Spring; 47. Clamping plate; 411. Connecting frame; 412. Threaded hole; 413. Movable hole; 71. Steam generator; 72. Water inlet pipe; 73. Switch valve; 74. Temperature control knob; 75. Arc-shaped connecting frame; 76. Mounting plate; 77. Delivery pipe; 78. Steam hood; 79. Nozzle. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Please see Figure 1-5 This utility model provides a technical solution:

[0028] A high-temperature setting device for EVA glass film production includes a setting box 1, a door 2 connected to the front hinge of the setting box 1, a viewing window 3 embedded in the door 2, a placement device 4 fixedly connected to the inner wall of the setting box 1, L-shaped support legs 5 fixedly connected to both the left and right ends of the setting box 1, each L-shaped support leg 5 having a mounting hole 6, and a heating device 7 fixedly connected to both the upper and lower ends of the setting box 1.

[0029] In this embodiment, the placement device 4 includes a frame assembly 41, of which two frame assemblies 41 are provided. Four reinforcing rods 42 are fixedly connected to the inner sides of both frame assemblies 41. Bolts 43 are threadedly connected to the middle of each of the two frame assemblies 41. Handwheels 44 are fixedly connected to the upper ends of both bolts 43. Guide posts 45 are movably connected to the front and rear ends of the upper ends of both frame assemblies 41. Springs 46 are movably sleeved on the outer surfaces of both guide posts 45. Clamping plates 47 are fixedly connected to the lower ends of both guide posts 45. The lower ends of both bolts 43 are movably connected to the upper ends of both clamping plates 47 via bearings. The frame assembly 41 includes a connecting frame 411, with a threaded hole 412 at the middle of the upper end of the connecting frame 411, and movable holes 413 at the front and rear of the upper end of the connecting frame 411. The two connecting frames 411 are distributed in a left-right mirror image, and the outer surfaces of the two connecting frames 411 are respectively fixedly connected to the middle of the left and right inner walls of the shaping box 1. Bolts 43 are threaded into the threaded holes 412, and guide posts 45 are respectively movably sleeved in the corresponding movable holes 413. One end of the spring 46 is fixedly connected to the upper inner wall of the frame assembly 41, and the other end is fixedly connected to the upper end of the clamping plate 47.

[0030] Through the above scheme: rotating the handwheel 44 causes the bolt 43 to rotate in the threaded hole 412 of the connecting frame 411. The lower end of the bolt 43 pushes the clamping plate 47 down through the bearing. The guide post 45 slides along the movable hole 413 to ensure that the clamping plate 47 moves smoothly. At the same time, the spring 46 is stretched. Rotating the handwheel 44 in the opposite direction causes the spring 46 to rebound and drive the clamping plate 47 to reset, thereby realizing the adjustment of the tightness of the film. The two frame components 41 are reinforced by the reinforcing rod 42 to ensure structural stability.

[0031] In this embodiment, the heating device 7 includes a steam generator 71. A water inlet pipe 72 is fixedly installed on the upper part of the outer surface of the steam generator 71. A switch valve 73 is fixedly installed on the outer surface of the water inlet pipe 72. A temperature control knob 74 and an arc-shaped connecting frame 75 are fixedly connected to the upper and lower parts of the outer surface of the steam generator 71, respectively. An installation plate 76 is fixedly connected to the lower end of the arc-shaped connecting frame 75. A delivery pipe 77 is fixedly installed on the right end of the switch valve 73. A steam hood 78 is inserted and fixedly connected to the end of the delivery pipe 77 away from the steam generator 71. A plurality of nozzles 79 are provided at the lower end of the steam hood 78. The lower ends of the two installation plates 76 are fixedly connected to the upper left and lower right parts of the shaping box 1, respectively. The plurality of nozzles 79 are distributed at equal intervals.

[0032] Through the above scheme: when the switch valve 73 is opened, water enters the steam generator 71 through the water inlet pipe 72. The steam generator 71 generates high-temperature steam. The steam temperature is adjusted by the temperature control knob 74. The steam enters the steam hood 78 through the delivery pipe 77, and is then sprayed out by several equally spaced nozzles 79 to heat the film in the setting box 1. The arc-shaped connecting frame 75 and the mounting plate 76 fix the steam generator 71 on the setting box 1. The two heating devices 7 work together to achieve uniform heating of the upper and lower surfaces of the film, thereby improving the setting effect.

[0033] It should be noted that this utility model is a high-temperature setting device for EVA glass film production. In use, firstly, open the box door 2, place the EVA glass film between the frame components 41 of the placement device 4, turn the handwheel 44 to move the bolt 43 down, push the clamping plate 47 down along the guide post 45 and the movable hole 413, and stretch the spring 46 until the clamping plate 47 clamps the film. Close the box door 2, add water to the steam generator 71 through the water inlet pipe 72 and the switch valve 73, adjust the temperature control knob 74 to set the temperature, and the steam enters the steam hood 78 through the delivery pipe 77. The high-temperature steam is sprayed onto the upper and lower surfaces of the film by the nozzle 79 for setting. After setting, turn off the heating device 7, turn the handwheel 44 in the opposite direction, and the spring 46 rebounds to drive the clamping plate 47 to reset. Open the box door 2 and take out the film to complete the process.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-temperature shaping device for EVA glass sheet production, comprising a shaping box (1), characterized in that: The front hinge of the shaping box (1) is connected to a box door (2), and a viewing window (3) is installed inside the box door (2). A placement device (4) is fixedly connected to the inner wall of the shaping box (1). L-shaped support legs (5) are fixedly connected to both the left and right ends of the shaping box (1). Mounting holes (6) are opened in both L-shaped support legs (5). A heating device (7) is fixedly connected to the upper and lower ends of the shaping box (1). The placement device (4) includes a frame assembly (41), and there are two frame assemblies (41). The inner sides of the two frame assemblies (41) are fixedly connected with four reinforcing rods (42). The middle of the two frame assemblies (41) is threaded with bolts (43). The upper ends of the two bolts (43) are fixedly connected with handwheels (44). The front and rear ends of the upper ends of the two frame assemblies (41) are movably connected with guide posts (45). The outer surfaces of the two guide posts (45) are movably fitted with springs (46). The lower ends of the two guide posts (45) are fixedly connected with clamping plates (47).

2. The high temperature shaping device for EVA glass sheet production according to claim 1, characterized in that: The lower ends of the two bolts (43) are movably connected to the upper ends of the two clamping plates (47) via bearings.

3. The high temperature shaping device for EVA glass sheet production according to claim 1, characterized in that: The frame assembly (41) includes a connecting frame (411), a threaded hole (412) is provided in the middle of the upper end of the connecting frame (411), and movable holes (413) are provided in the front and rear of the upper end of the connecting frame (411). The two connecting frames (411) are distributed in a left-right mirror image, and the outer surfaces of the two connecting frames (411) are fixedly connected to the middle of the left and right inner walls of the shaping box (1).

4. The high temperature shaping device for EVA glass sheet production according to claim 1, characterized in that: The bolt (43) is threaded into the threaded hole (412), and the guide post (45) is movably sleeved in the corresponding movable hole (413).

5. The high temperature shaping device for EVA glass sheet production according to claim 1, characterized in that: One end of the spring (46) is fixedly connected to the upper inner wall of the frame assembly (41), and the other end is fixedly connected to the upper end of the clamping plate (47).

6. The high temperature shaping device for EVA glass sheet production according to claim 1, characterized in that: The heating device (7) includes a steam generator (71). A water inlet pipe (72) is fixedly installed on the upper part of the outer surface of the steam generator (71). A switch valve (73) is fixedly installed on the outer surface of the water inlet pipe (72). A temperature control knob (74) and an arc-shaped connecting frame (75) are fixedly connected to the upper and lower parts of the outer surface of the steam generator (71), respectively. An installation plate (76) is fixedly connected to the lower end of the arc-shaped connecting frame (75). A delivery pipe (77) is fixedly installed on the right end of the switch valve (73). A steam hood (78) is inserted and fixedly connected to the end of the delivery pipe (77) away from the steam generator (71). Several nozzles (79) are provided at the lower end of the steam hood (78).

7. The high temperature shaping device for EVA glass sheet production according to claim 6, characterized in that: The lower ends of the two mounting plates (76) are fixedly connected to the upper left and lower right ends of the shaping box (1), respectively.

8. The high temperature shaping device for EVA glass sheet production according to claim 6, characterized in that: Several of the nozzles (79) are distributed at equal intervals.

Images