A functional fabric thermoforming composite device

Abstract

This utility model relates to the field of fabric processing technology and discloses a functional fabric hot-pressing composite device, comprising: a conveyor frame with a conveyor belt on top; two hot-pressing supports detachably mounted on top of the conveyor frame along the conveyor belt conveying direction; a hot-pressing plate located inside the hot-pressing supports, driven to rise and fall by a cylinder fixed on the hot-pressing supports, with a heater fixed on top and a built-in temperature sensor; and an alarm fixed on the hot-pressing supports and electrically connected to the temperature sensor. The advantages of this utility model are: it has dual hot-pressing stations, performs auxiliary pressing after hot pressing, and can perform continuous hot pressing, resulting in high efficiency.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, specifically to a functional fabric hot-pressing composite device. Background Technology

[0002] Functional fabrics are textile materials that possess special functions in addition to the basic properties of conventional fabrics. They achieve specific uses through raw material modification, optimized weaving processes, or finishing techniques. Their functions cover multiple fields such as protection, comfort, and intelligence. For example, antistatic fabrics can suppress the generation of static electricity and are suitable for electronic manufacturing scenarios; waterproof and breathable fabrics can prevent external moisture from penetrating while wicking away human sweat; antibacterial fabrics can inhibit bacterial growth and are commonly used in medical and intimate apparel.

[0003] Currently, most hot-pressing lamination mechanisms used in the production of functional fabrics are single-station designs. Their core limitation lies in the lack of a supporting auxiliary pressing step after the hot-pressing process. The bonding effect achieved through a single hot-pressing operation is easily affected by factors such as uneven fabric thickness and fiber resilience, leading to insufficient interlayer adhesion, edge lifting, and other unstable pressing problems, directly impacting product quality consistency. Furthermore, the single-station structure prevents continuous operation; the fabric must be manually transferred after each hot-pressing cycle before starting the next round, significantly reducing production efficiency. Utility Model Content

[0004] To solve the above-mentioned problems, this utility model proposes a functional fabric hot pressing composite device with dual hot pressing stations, auxiliary pressing after hot pressing, continuous hot pressing, and high efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution proposed by this utility model is: a functional fabric hot-pressing composite device, comprising:

[0006] Conveyor frame, with a conveyor belt on top;

[0007] The hot press support is detachably mounted above the conveyor frame, and two supports are provided along the conveyor belt direction;

[0008] The hot press plate is located inside the hot press support and is driven to rise and fall by a cylinder fixed on the hot press support. A heater is fixed on the top and a temperature sensor is built in.

[0009] The alarm is fixed on a thermostatic bracket and electrically connected to a temperature sensor.

[0010] Furthermore, the conveyor frame includes a base and support bars. Two support bars are symmetrically arranged and are connected and fixed to the base by several equally spaced support rods. The conveyor belt is located between the two support bars.

[0011] Furthermore, the hot-pressing bracket is inverted U-shaped, with the sides of the two hot-pressing brackets that are close to each other being beveled, and the distance between the upper ends is smaller than the distance between the lower ends.

[0012] Furthermore, the lower ends of the hot-pressing bracket are connected and fixed to the conveyor frame by screws on both sides.

[0013] Furthermore, a connecting seat is fixedly provided at the cylinder drive end, and the hot press plate is fixedly provided below the connecting seat by screws.

[0014] Furthermore, guide rods are symmetrically fixed on the upper edge of the hot press plate, and guide holes are provided on the hot press bracket for the guide rods to slide through.

[0015] Furthermore, the heater is an electric heating plate, with four of them located near the four edges of the hot press plate.

[0016] Furthermore, the alarms on the two thermosetting brackets are located on opposite sides.

[0017] Compared with the prior art, the advantages of this utility model are as follows: the device is equipped with two hot pressing supports along the conveyor belt conveying direction to form a double hot pressing station. The two supports are inverted U-shaped with beveled inner sides, which does not affect the continuous feeding of the conveyor belt and can realize two hot pressing operations in succession. The first station completes the initial hot pressing composite, and the second station can perform secondary auxiliary pressing and shaping. There is no need for additional fabric transfer, which greatly shortens the overall processing flow.

[0018] The conveyor belt, supported by a stable structure formed by a base and support bars, enables uninterrupted fabric transport. The fabric passes sequentially through two hot pressing stations, and with the cylinder-driven hot pressing plate and uniform temperature control from surrounding heaters, an integrated hot pressing-assisted pressing process can be completed during continuous operation. Furthermore, guide rods ensure the hot pressing plate moves without deviation, and alarms provide timely warnings of abnormal temperatures, preventing interruptions to continuous operation due to malfunctions. The detachable design of the hot pressing bracket also reduces maintenance downtime, further ensuring overall operational efficiency. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present invention;

[0020] Figure 2 This is a top view of the present invention;

[0021] Figure 3 This is the front view of this utility model;

[0022] Figure 4 This is a side view of the present invention.

[0023] As shown in the figure: 1. Conveyor belt; 2. Hot press support; 3. Hot press plate; 4. Cylinder; 5. Heater; 6. Alarm; 7. Base; 8. Support bar; 9. Support rod; 10. Guide rod; 11. Connecting seat. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 4 A functional fabric hot-pressing composite device includes: a conveyor frame with a conveyor belt 1 on top; the conveyor frame includes a base 7 and support bars 8; two support bars 8 are symmetrically arranged and are connected and fixed to the base 7 by several equally spaced support rods 9; the conveyor belt 1 is located between the two support bars 8 and is connected to the base 7 and the support bars 8 by the support rods 9 at equal intervals, which can provide a stable support foundation for the conveyor belt 1 and ensure that the conveyor belt 1 operates smoothly between the two support bars 8, thereby improving the overall structural stability of the device.

[0026] Combined with appendix Figure 1 Appendix Figure 3 The hot press bracket 2 is detachably mounted above the conveyor frame. The lower two sides of the hot press bracket 2 are connected and fixed to the conveyor frame by screws. This not only enables the hot press bracket 2 to be firmly assembled with the conveyor frame, but also facilitates the subsequent disassembly, maintenance or position adjustment of the hot press bracket 2, reducing the maintenance difficulty of the device.

[0027] Combined with appendix Figure 1 Appendix Figure 3 Two hot-pressing supports 2 are provided along the conveying direction of the conveyor belt 1. The hot-pressing supports 2 are inverted U-shaped. The two hot-pressing supports 2 have oblique cuts on the sides close to each other, and the distance between the upper ends is smaller than the distance between the lower ends, so as to facilitate observation of the hot-pressing process from the side.

[0028] Combined with appendix Figure 1 Appendix Figure 4 The hot press plate 3, located inside the hot press support 2, is driven to rise and fall by a cylinder 4 fixed on the hot press support 2. It has a built-in temperature sensor. A connecting seat 11 is fixedly mounted on the driving end of the cylinder 4. The hot press plate 3 is fixed below the connecting seat 11 with screws, facilitating easy disassembly and replacement of the hot press plate 3 and ensuring a secure fixation. Guide rods 10 are symmetrically fixed to the upper edge of the hot press plate 3. The hot press support 2 has guide holes through which the guide rods 10 slide, providing precise guidance for the hot press plate 3 driven by the cylinder 4, preventing deviation during the rising and falling process, and ensuring the positional accuracy of the fabric hot press composite.

[0029] Combined with appendix Figure 1 Appendix Figure 4A heater 5 is fixedly installed above the hot press plate 3. The heater 5 is an electric heating plate, and four heaters are provided near the four edges of the hot press plate 3. This allows the temperature of the hot press plate 3 to be more uniform around the edges and the central area, avoiding differences in the composite effect of the fabric due to uneven local temperature, and improving the finished product quality of the functional fabric hot press composite.

[0030] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Alarm 6 is fixedly mounted on the thermopressing bracket 2 and electrically connected to the temperature sensor. The two alarms 6 on the thermopressing bracket 2 are positioned far apart from each other, which allows the alarm sound to propagate in different directions. This ensures that operators in different locations around the device receive the abnormal temperature alarm in a timely manner, while also preventing the sounds of the two alarms 6 from interfering with each other, thus improving the recognition and warning effect of the alarm.

[0031] The specific implementation of this utility model is as follows: The hot press plate 3 is fixed to the bottom of the connecting seat 11 with screws, and the hot press bracket 2 is fixed to the top of the conveyor frame with screws to ensure that the two hot press brackets 2 are accurately arranged along the conveying direction of the conveyor belt 1. The device is connected to an external power source, and the heater 5 is started to preheat the hot press plate 3. At the same time, the temperature is monitored by the temperature sensor built into the hot press plate 3. If an abnormality occurs, the alarm 6 will issue a warning in time.

[0032] The functional fabric to be laminated is laid flat on the feed end of conveyor belt 1. Conveyor belt 1, supported by base 7 and support bars 8, begins to rotate at a constant speed, moving the fabric towards the hot pressing station. When the fabric reaches below the first hot pressing bracket 2, conveyor belt 1 pauses, and cylinder 4 drives the hot pressing plate 3 to descend precisely along guide rod 10, completing the initial hot pressing lamination. Conveyor belt 1 continues to operate, and the fabric continues to move forward with it, pausing again after entering the second hot pressing bracket 2 station. The corresponding hot pressing plate 3 descends for secondary auxiliary pressing and shaping, ensuring the lamination's strength. Throughout the process, heater 5 maintains a uniform temperature on the hot pressing plate 3. After completing the dual-station hot pressing-auxiliary pressing process, the fabric is discharged from the discharge end with conveyor belt 1, achieving continuous fabric hot pressing lamination operation.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; for those skilled in the art, the specific meaning of the above term in this utility model can be understood according to the specific circumstances.

[0034] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A functional fabric hot press bonding apparatus, characterized by, include: A conveyor frame with a conveyor belt (1) on top; The hot press support (2) is detachably mounted above the conveyor frame, and two of them are provided along the conveying direction of the conveyor belt (1); The hot press plate (3) is located inside the hot press bracket (2) and is driven to lift by a cylinder (4) fixed on the hot press bracket (2). A heater (5) is fixed on top and has a built-in temperature sensor. The alarm (6) is fixed on the hot press bracket (2) and electrically connected to the temperature sensor.

2. The functional fabric heat press compounding device according to claim 1, wherein: The conveyor frame includes a base (7) and support bars (8). Two support bars (8) are symmetrically arranged and are connected and fixed to the base (7) by several equally spaced support rods (9). The conveyor belt (1) is located between the two support bars (8).

3. The functional fabric heat press compounding device according to claim 1, wherein: The hot-pressing bracket (2) is inverted U-shaped, and the two hot-pressing brackets (2) are inclined on the side close to each other, and the distance between the upper ends is smaller than the distance between the lower ends.

4. The functional fabric heat press compounding device according to claim 1, wherein: The lower ends of the hot press bracket (2) are fixed to the conveyor frame by screws on both sides.

5. The functional fabric heat press compounding device according to claim 1, wherein: The cylinder (4) is fixedly provided with a connecting seat (11) at the drive end, and the hot press plate (3) is fixedly provided below the connecting seat (11) by screws.

6. The functional fabric heat press compounding device according to claim 1, wherein: The hot press plate (3) is symmetrically fixed with guide rods (10) on its upper edge, and the hot press bracket (2) is provided with guide holes for the guide rods (10) to slide through.

7. The functional fabric heat press compounding device according to claim 1, wherein: The heater (5) is an electric heating plate, and four of them are provided near the four edges of the hot press plate (3).

8. The functional fabric heat press compounding device according to claim 1, wherein: The alarms (6) on the two hot-press brackets (2) are located on opposite sides.

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