An air filter medium folding and setting device

Abstract

This utility model relates to the technical field of air filter media production, and in particular to an air filter media folding and shaping device. The device uses a feeding mechanism to uniformly unroll the rolled filter media, while a conveying mechanism transports the filter media to a shaping mechanism. The shaping mechanism then folds the filter media to form its shape, thereby improving the practicality of the equipment. The device includes a feeding mechanism; a conveying mechanism mounted on the feeding mechanism for conveying the filter media; and a shaping mechanism mounted on the feeding mechanism for folding and shaping the filter media.

Description

Technical Field

[0001] This utility model relates to the technical field of air filter media production, and in particular to an air filter media folding and shaping device. Background Technology

[0002] Air filter media is the core material in air filters that plays a filtering role. It is mainly used to intercept dust, sand, impurities, etc. in the air and protect engines, equipment or the environment from pollution. During the production process, it needs to be folded to form a pleated structure. Generally, the air filter media is folded by a sixth-generation fully automatic paper folding machine for filter element folding and shaping, as disclosed in the utility model patent with announcement number CN215321032U. It mainly consists of an upgraded motor, a folding component and a linkage component. During production, the lifting motor 4 drives the folding blade body 92 to make up-down reciprocating motion to complete the folding of the filter media.

[0003] However, during use, it was found that the existing air filter media folding and shaping device has a relatively simple structure, which is time-consuming and laborious when folding the filter media, resulting in low efficiency and poor practicality. Therefore, there is an urgent need for an air filter media folding and shaping device to improve the above problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an air filter media folding and shaping device that uses a feeding mechanism to uniformly unroll the rolled filter media, and a conveying mechanism to transport the filter media to the middle of a shaping mechanism. The shaping mechanism then folds the filter media to form its shape, thereby improving the practicality of the equipment.

[0005] This utility model discloses a folding and shaping device for air filter media, including a feeding mechanism; and further comprising: The conveying mechanism, which is installed on the feeding mechanism, conveys the filter media; The shaping mechanism, which is installed on the feeding mechanism, folds and shapes the filter material; The feeding mechanism unrolls the filter media at a uniform speed, and the conveying mechanism transports the filter media to the middle of the shaping mechanism. The shaping mechanism then folds the filter media to form its shape, thereby improving the practicality of the equipment.

[0006] Preferably, the feeding mechanism includes a first frame, a second frame, and a raw material shaft. The second frame is mounted on the first frame, and a drive motor is provided at the rear of the second frame. The raw material shaft is rotatably mounted on the second frame, and the drive motor provides power to the raw material shaft. The drive motor on the second frame causes the raw material shaft to rotate, releasing the filter material, which is then conveyed by the conveying mechanism.

[0007] Preferably, the conveying mechanism includes a frame three, multiple sets of shaping plates one, multiple sets of rotating shafts, connecting rods, electric cylinders, multiple sets of shaping plates two, multiple sets of cylinders one, and a limiting mechanism. The frame three and the limiting mechanism are both mounted on the frame one. The multiple sets of shaping plates one are rotatably mounted on the frame one via multiple sets of rotating shafts. The bottom of each set of shaping plates one is hinged to the connecting rod. The electric cylinders are fixedly mounted on the frame one, and one end of the electric cylinder is hinged to one end of the connecting rod. The multiple sets of shaping plates two are mounted on the frame via multiple sets of cylinders one. Third, multiple sets of shaping plates are arranged alternately with multiple sets of shaping plates. The filter material is conveyed between multiple sets of shaping plates and multiple sets of shaping plates, so that the limiting mechanism presses the filter material. Then, multiple sets of cylinders descend sequentially from left to right, so that multiple sets of shaping plates extend into the space between multiple sets of shaping plates, thereby folding and shaping the filter material. After that, the limiting mechanism releases the filter material, and the operator separates the folded and shaped filter material from the folded and shaped filter material. Then, the equipment continues to fold and shape the filter material.

[0008] Preferably, each of the multiple sets of shaping plates is provided with a guide post, and the guide posts on the multiple sets of shaping plates are slidably connected to the top of the frame three; the guide posts guide the rising or falling shaping plates to ensure the stability of the shaping plates.

[0009] Preferably, the limiting mechanism includes two sets of fixed frames, two sets of cylinders, and two sets of clamping plates. The two sets of fixed frames are respectively installed on frame one and frame three, the two sets of cylinders are respectively installed on the two sets of fixed frames, and the two sets of clamping plates are respectively installed on one end of the two sets of cylinders. By extending the two sets of cylinders, the two sets of clamping plates move towards each other to clamp the filter material.

[0010] Preferably, the conveying mechanism includes a first fan, a second fan, a first support shaft, and a second support shaft. The first fan is mounted on the second frame via the first support shaft and is located below the raw material shaft. The second fan is mounted on the first frame via the second support shaft and is located below multiple sets of shaping plates. When the raw material shaft releases the filter material, the connecting rod tilts to the left by extending the electric cylinder, and then the first and second fans are turned on to blow air toward the filter material, causing the filter material to drift to the left.

[0011] Preferably, the first fan is rotatably connected to the first support shaft, and the second fan is rotatably connected to the second support shaft; this facilitates adjustment of the exhaust angles of the first and second fans and improves the convenience of conveying the filter material.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the feeding mechanism unrolls the filter material at a uniform speed, and at the same time, the conveying mechanism transports the filter material to the middle of the shaping mechanism. Then, the shaping mechanism folds the filter material to form the filter material, thereby improving the practicality of the equipment. Attached Figure Description

[0013] Figure 1This is a schematic diagram of the first isometric structure of this utility model; Figure 2 This is a schematic diagram of the second isometric structure of this utility model; Figure 3 This is a utility model Figure 2 A magnified structural diagram of part A in the diagram; Figure 4 This is a front view structural diagram of the present invention; Figure 5 This is a utility model Figure 3 A magnified structural diagram of part B in the diagram.

[0014] The following are labels in the attached diagram: 1. Frame 1; 2. Frame 2; 3. Raw material shaft; 4. Frame 3; 5. Shaping plate 1; 6. Rotating shaft; 7. Connecting rod; 8. Electric cylinder; 9. Shaping plate 2; 10. Cylinder 1; 11. Guide column; 12. Fixing frame; 13. Cylinder 2; 14. Clamping plate; 15. Fan 1; 16. Fan 2; 17. Support shaft 1; 18. Support shaft 2. Detailed Implementation

[0015] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0016] like Figures 1 to 5 As shown, an air filter media folding and shaping device includes a feeding mechanism; it also includes: The conveying mechanism, which is installed on the feeding mechanism, conveys the filter media; The shaping mechanism, which is installed on the feeding mechanism, folds and shapes the filter material; The feeding mechanism includes a frame 1, a frame 2, and a raw material shaft 3. The frame 2 is mounted on the frame 1, and a drive motor is provided at the rear of the frame 2. The raw material shaft 3 is rotatably mounted on the frame 2, and the drive motor provides power to the raw material shaft 3. The conveying mechanism includes a frame 3 4, multiple sets of shaping plates 1 5, multiple sets of rotating shafts 6, connecting rods 7, electric cylinders 8, multiple sets of shaping plates 2 9, multiple sets of air cylinders 10, and a limiting mechanism. The frame 3 4 and the limiting mechanism are both mounted on the frame 1. The multiple sets of shaping plates 1 5 are rotatably mounted on the frame 1 through multiple sets of rotating shafts 6. The bottom of each set of shaping plates 1 5 is hinged to the connecting rods 7. The electric cylinders 8 are fixedly mounted on the frame 1, and one end of the electric cylinders 8 is hinged to one end of the connecting rods 7. The multiple sets of shaping plates 2 9 are mounted on the frame 3 4 through multiple sets of air cylinders 10, and the multiple sets of shaping plates 2 9 are staggered with the multiple sets of shaping plates 1 5. Each of the multiple sets of shaping plates 2 9 is provided with a guide post 11, and the guide post 11 on the multiple sets of shaping plates 2 9 is slidably connected to the top of the frame 3 4. The limiting mechanism includes two sets of fixed frames 12, two sets of cylinders 13, and two sets of clamping plates 14. The two sets of fixed frames 12 are respectively installed on frame 1 and frame 4, the two sets of cylinders 13 are respectively installed on the two sets of fixed frames 12, and the two sets of clamping plates 14 are respectively installed on one end of the two sets of cylinders 13. The drive motor on frame 2 rotates the raw material shaft 3 to release the filter media and transport one end of the filter media between two sets of clamping plates 14. Two sets of cylinders 13 extend, causing the two sets of clamping plates 14 to move towards each other and clamp the filter media. Then, multiple sets of cylinders 10 descend sequentially from left to right, causing multiple sets of shaping plates 9 to extend between multiple sets of shaping plates 5, thereby folding and shaping the filter media. After that, the limiting mechanism releases the filter media, and the operator separates the folded and shaped filter media from the undone filter media. The equipment then continues to fold and shape the filter media, thereby improving the practicality of the equipment. Example 2

[0017] An air filter media folding and shaping device includes a feeding mechanism; and further includes: The conveying mechanism, which is installed on the feeding mechanism, conveys the filter media; The shaping mechanism, which is installed on the feeding mechanism, folds and shapes the filter material; The feeding mechanism includes a frame 1, a frame 2, and a raw material shaft 3. The frame 2 is mounted on the frame 1, and a drive motor is provided at the rear of the frame 2. The raw material shaft 3 is rotatably mounted on the frame 2, and the drive motor provides power to the raw material shaft 3. The conveying mechanism includes a frame 3 4, multiple sets of shaping plates 1 5, multiple sets of rotating shafts 6, connecting rods 7, electric cylinders 8, multiple sets of shaping plates 2 9, multiple sets of air cylinders 10, and a limiting mechanism. The frame 3 4 and the limiting mechanism are both mounted on the frame 1. The multiple sets of shaping plates 1 5 are rotatably mounted on the frame 1 through multiple sets of rotating shafts 6. The bottom of each set of shaping plates 1 5 is hinged to the connecting rods 7. The electric cylinders 8 are fixedly mounted on the frame 1, and one end of the electric cylinders 8 is hinged to one end of the connecting rods 7. The multiple sets of shaping plates 2 9 are mounted on the frame 3 4 through multiple sets of air cylinders 10, and the multiple sets of shaping plates 2 9 are staggered with the multiple sets of shaping plates 1 5. Each of the multiple sets of shaping plates 2 9 is provided with a guide post 11, and the guide post 11 on the multiple sets of shaping plates 2 9 is slidably connected to the top of the frame 3 4. The limiting mechanism includes two sets of fixed frames 12, two sets of cylinders 13, and two sets of clamping plates 14. The two sets of fixed frames 12 are respectively installed on frame 1 and frame 4, the two sets of cylinders 13 are respectively installed on the two sets of fixed frames 12, and the two sets of clamping plates 14 are respectively installed on one end of the two sets of cylinders 13. The conveying mechanism includes a first fan 15, a second fan 16, a first support shaft 17, and a second support shaft 18. The first fan 15 is mounted on the second frame 2 via the first support shaft 17 and is located below the raw material shaft 3. The second fan 16 is mounted on the first frame 1 via the second support shaft 18 and is located below multiple sets of shaping plates 5. The fan 15 is rotatably connected to the support shaft 17, and the fan 2 16 is rotatably connected to the support shaft 2 18; The drive motor on frame 2 rotates the raw material shaft 3 to release the filter media. The electric cylinder 8 extends, causing the connecting rod 7 to tilt to the left. Then, the blowers 15 and 16 are turned on to blow air onto the filter media, causing it to float to the left and conveying one end of the filter media between the two sets of clamping plates 14. The two sets of cylinders 13 extend, causing the two sets of clamping plates 14 to move towards each other and clamp the filter media. Then, multiple sets of cylinders 10 descend sequentially from left to right, causing multiple sets of shaping plates 9 to extend between multiple sets of shaping plates 5, thereby folding and shaping the filter media. After that, the limiting mechanism releases the filter media, and the operator separates the folded and shaped filter media from the undone filter media. The equipment then continues to fold and shape the filter media, thereby improving the practicality of the equipment.

[0018] The electric cylinder 8, air cylinder 10, air cylinder 2 13, fan 15 and fan 2 16 of the air filter media folding and shaping device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0019] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A folding and shaping device for air filter media, comprising a feeding mechanism; characterized in that, Also includes: The conveying mechanism, which is installed on the feeding mechanism, conveys the filter media; The shaping mechanism, which is installed on the feeding mechanism, folds and shapes the filter material.

2. The air filter media folding and shaping device as described in claim 1, characterized in that, The feeding mechanism includes a first frame (1), a second frame (2), and a raw material shaft (3). The second frame (2) is mounted on the first frame (1), and a drive motor is provided at the rear of the second frame (2). The raw material shaft (3) is rotatably mounted on the second frame (2), and the drive motor provides power to the raw material shaft (3).

3. The air filter media folding and shaping device as described in claim 2, characterized in that, The conveying mechanism includes a frame three (4), multiple sets of shaping plates one (5), multiple sets of rotating shafts (6), connecting rods (7), electric cylinders (8), multiple sets of shaping plates two (9), multiple sets of air cylinders one (10), and a limiting mechanism. The frame three (4) and the limiting mechanism are both installed on the frame one (1). The multiple sets of shaping plates one (5) are rotatably installed on the frame one (1) through multiple sets of rotating shafts (6). The bottom of the multiple sets of shaping plates one (5) is hinged to the connecting rod (7). The electric cylinder (8) is fixedly installed on the frame one (1), and one end of the electric cylinder (8) is hinged to one end of the connecting rod (7). The multiple sets of shaping plates two (9) are installed on the frame three (4) through multiple sets of air cylinders one (10), and the multiple sets of shaping plates two (9) are staggered with the multiple sets of shaping plates one (5).

4. The air filter media folding and shaping device as described in claim 3, characterized in that, Each of the multiple sets of shaping plates (9) is provided with a guide post (11), and the guide posts (11) on the multiple sets of shaping plates (9) are slidably connected to the top of the frame (4).

5. The air filter media folding and shaping device as described in claim 3, characterized in that, The limiting mechanism includes two sets of fixed frames (12), two sets of cylinders (13) and two sets of clamping plates (14). The two sets of fixed frames (12) are respectively installed on the first frame (1) and the third frame (4), the two sets of cylinders (13) are respectively installed on the two sets of fixed frames (12), and the two sets of clamping plates (14) are respectively installed on one end of the two sets of cylinders (13).

6. The air filter media folding and shaping device as described in claim 2, characterized in that, The conveying mechanism includes a first fan (15), a second fan (16), a first support shaft (17) and a second support shaft (18). The first fan (15) is mounted on the second frame (2) via the first support shaft (17) and is located below the raw material shaft (3). The second fan (16) is mounted on the first frame (1) via the second support shaft (18) and is located below multiple sets of shaping plates (5).

7. The air filter media folding and shaping device as described in claim 6, characterized in that, The first fan (15) is rotatably connected to the first support shaft (17), and the second fan (16) is rotatably connected to the second support shaft (18).

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