Equipment for UV printing insulating coating on aluminum battery cell casing

By using UV printing insulation coating equipment for aluminum-cased battery cells, the problem of high-voltage fast charging withstand voltage has been solved, achieving efficient and safe insulation coating application, replacing the traditional blue film wrapping process.

CN224940829UActive Publication Date: 2026-11-06SUZHOU DELPHI LASER
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Patent Information

Application Number
CN202522784427.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-29
Publication Date
2026-11-06
Estimated Expiration
2035-12-29

AI Technical Summary

Technical Problem

In existing technologies, the blue film coating process for prismatic and blade cells cannot meet the voltage withstand requirements of high-voltage fast charging, and the equipment is complex and costly.

Method used

The equipment uses UV printing to apply insulating coatings to aluminum-cased battery cells. It includes a frame, worktable, Y-axis linear motor module, printhead assembly, and final curing assembly. The equipment achieves rapid and precise application of the insulating coating through UV printing, pre-curing lamps, and final curing lamps.

Benefits of technology

It achieves a high-voltage-resistant insulating coating, meeting the requirements of high-voltage fast charging, with low equipment investment, high printing efficiency, high coating strength and good safety, replacing the traditional blue film coating process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to a device for UV printing an insulating coating on the outer shell of an aluminum-cased battery cell. It includes a frame with a worktable connected to it. A Y-axis linear motor module is connected to the central axis of the worktable. A Y-axis linear guide is connected to the worktable, which is parallel to the Y-axis linear motor module. A Y-axis slide plate is slidably connected to the Y-axis linear motor module and the Y-axis linear guide. A lateral clamping fixture for horizontal clamping and a longitudinal clamping fixture for vertical clamping are connected to the Y-axis slide plate. A side printhead assembly, a top printing gantry assembly, and a final curing assembly are sequentially connected to the worktable along the Y-axis linear motor module from front to back. A feeding device is connected to the worktable for feeding material to the side printhead assembly, the top printing gantry assembly, and the final curing assembly. This device quickly and accurately coats the aluminum-cased battery cell with an insulating layer. After UV printing, a pre-curing lamp and a final curing lamp are used to solidify the coating, resulting in high printing efficiency.
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Description

Technical Field

[0001] This utility model relates to a device for UV printing insulating coating on the outer shell of an aluminum battery cell. Background Technology

[0002] Currently, most prismatic and blade-shaped battery cells use a blue film coating process to achieve internal insulation within the battery module. However, conventional blue films have limited voltage withstand parameters. The emergence of high-voltage fast charging technology has driven a significant increase in the voltage withstand parameters of battery cells. Conventional blue films cannot meet the requirements of high-voltage fast charging, and the blue film coating equipment is complex and costly.

[0003] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a new type of equipment for UV printing insulating coating on the outer shell of a battery cell, making it more industrially valuable. Utility Model Content

[0004] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a device for UV printing insulating coating on aluminum battery cell casings.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An apparatus for UV printing insulating coating on aluminum-cased battery cell shells includes a frame with a worktable connected to the frame. A Y-axis linear motor module is connected to the central axis of the worktable. A Y-axis linear guide pair is connected to the worktable parallel to the Y-axis linear motor module. A Y-axis slide plate is slidably connected to the Y-axis linear motor module and the Y-axis linear guide pair. A lateral clamping fixture for horizontal clamping of the product and a longitudinal clamping fixture for vertical clamping of the product are connected to the Y-axis slide plate. A side printhead assembly, a top printing gantry assembly, and a final curing assembly are sequentially connected to the worktable along the Y-axis linear motor module from front to back. A feeding device for feeding material to the side printhead assembly, the top printing gantry assembly, and the final curing assembly is connected to the worktable.

[0007] Preferably, in the equipment for UV printing insulating coating on aluminum battery cell casings, a closed sheet metal cover is connected to the frame, a double door for loading and unloading is provided on one side of the closed sheet metal cover, a dust extraction pipe flange is connected to the top of the closed sheet metal cover, a three-color alarm light strip, a display and a keyboard are connected to the side of the closed sheet metal cover, and a foot cup is connected to the bottom of the frame.

[0008] Preferably, in the apparatus for UV printing an insulating coating on the outer shell of an aluminum-case cell, the side print head assembly includes a manual slide table and a side X-axis linear guide pair, a side sliding plate is slidably connected between the manual slide table and the side X-axis linear guide pair, one side of the side sliding plate is connected with a right-angle plate, a side nozzle is connected to the right-angle plate, the other side of the side sliding plate is connected with a vertical plate, one side of the vertical plate is connected with a side pre-fixing lamp, and the other side of the vertical plate is connected with a side final curing lamp.

[0009] Preferably, in the apparatus for UV printing an insulating coating on the outer shell of an aluminum-case cell, the vertical plate is connected to the side sliding plate through a side rib plate.

[0010] Preferably, in the apparatus for UV printing an insulating coating on the outer shell of an aluminum-case cell, the top surface printing gantry assembly includes gantry columns, a gantry cross beam trussed above the Y-axis linear motor module is connected between the gantry columns, an X-axis linear motor module is connected to the gantry cross beam, an X-axis linear guide pair is connected to the side edge of the gantry cross beam, a Z-axis sliding plate is slidably connected to the X-axis linear motor module and the X-axis linear guide pair, a Z-axis linear motor module is connected to the Z-axis sliding plate, and the Z-axis linear motor module is connected with a top surface print head assembly through a sliding plate.

[0011] Preferably, in the apparatus for UV printing an insulating coating on the outer shell of an aluminum-case cell, the top surface print head assembly includes a printing frame body, a printing profile support is connected inside the printing frame body, a laser range finder is connected to the printing profile support, a ranging window is opened on the printing frame body opposite to the laser range finder, three top surface printing nozzles arranged in a triangular "pin" shape structure are connected to the bottom plate of the printing frame body located behind the laser range finder, a top surface pre-fixing lamp is connected to the bottom plate of the printing frame body located behind the top surface printing nozzles, the printing frame body is connected with a flow divider in communication with a feeding device through a top surface partition plate, and the output end of the flow divider is in communication with the top surface printing nozzles through a pipeline.

[0012] Preferably, in the apparatus for UV printing an insulating coating on the outer shell of an aluminum-case cell, the side of the printing frame body is connected with a top surface side sealing plate, and the top of the printing frame body is connected with a top surface sheet metal upper cover.

[0013] Preferably, in the equipment for UV printing insulating coating on the aluminum-cased battery cell shell, the final curing component includes a final curing profile frame, a final curing filter plate connected to the top surface of the final curing profile frame, a final curing lifting servo cylinder connected to the final curing filter plate, a drive shaft of the final curing lifting servo cylinder connected to a final curing lamp, a dust extraction pipe connected to the back of the final curing filter plate, the dust extraction pipe being connected to a dust extraction pipe flange via a pipe, a final curing guide rod passing through the curing filter plate, the lower end of the final curing guide rod being connected to the final curing lamp, and a final curing sealing plate connected to the final curing profile frame.

[0014] Preferably, in the device for UV printing insulating coating on the aluminum-cased battery cell casing, the feeding device includes a secondary ink cartridge and an ink cartridge for supplying the printing.

[0015] By means of the above solution, this utility model has at least the following advantages:

[0016] This invention can quickly and accurately coat aluminum-cased battery cells with an insulating layer, replacing the traditional blue film coating process. After UV printing, a pre-curing lamp and a final curing lamp are used to solidify the coating. The equipment investment is small, and the withstand voltage parameters of the printed insulating layer are much higher than those of conventional blue film. The insulating coating meets the requirements of fast charging on high-voltage platforms. The UV-printed coating has high strength, is not easily damaged, has high insulation safety, and can effectively improve printing efficiency.

[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the workbench of the frame of this utility model;

[0022] Figure 4 This is a schematic diagram of the side printhead assembly of this utility model;

[0023] Figure 5 This is a structural schematic diagram of the top-printed gantry assembly of this utility model;

[0024] Figure 6 This is a structural schematic diagram of the top surface printhead assembly of this utility model;

[0025] Figure 7 This is a schematic diagram of the final curing component of this utility model. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0028] Example

[0029] like Figures 1 to 7 As shown, an apparatus for UV printing insulating coating on aluminum-cased battery cell casings includes a frame 7, a worktable 8 connected to the frame 7, a Y-axis linear motor module 17 connected to the central axis of the worktable 8, a Y-axis linear guide pair 18 connected to the worktable 8 parallel to the Y-axis linear motor module 17, a Y-axis slide plate 60 slidably connected to the Y-axis linear motor module 17 and the Y-axis linear guide pair 18, the Y-axis slide plate 60 being connected to a Y-axis drag chain 16, and a device for adjusting the product on the Y-axis slide plate 60. The product is clamped laterally by a horizontal clamping fixture 14 and a vertical clamping fixture 15 for clamping the product longitudinally. A side printhead assembly 9, a top printing gantry assembly 10, and a final curing assembly 13 are sequentially connected to the worktable 8 along the Y-axis linear motor module 17 from front to back. A feeding device for feeding materials to the side printhead assembly 9, the top printing gantry assembly 10, and the final curing assembly 13 is connected to the worktable 8. The feeding device includes a secondary ink cartridge 11 and an ink cartridge 12 for supplying printing.

[0030] The secondary ink cartridge 11 is connected to the corresponding printhead via a supply pump and hose, while the ink cartridge 12 can be quickly replaced.

[0031] The clamps of the horizontal clamping fixture 14 and the vertical clamping fixture 15 in this utility model include positioning blocks and cylinders. The product is fixed by the above structure. The fixing method is divided into horizontal and vertical, and the operator can place it according to different needs.

[0032] In this embodiment, a closed sheet metal cover 1 is connected to the frame 7. A double door 2 for loading and unloading is provided on one side of the closed sheet metal cover 1. A dust extraction pipe flange 3 is connected to the top of the closed sheet metal cover 1. A three-color alarm light strip 4, a display 5 and a keyboard 6 are connected to the side of the closed sheet metal cover 1. A foot cup 19 is connected to the bottom surface of the frame 7.

[0033] In this embodiment, the side printhead assembly 9 includes a manual slide 20 and a side X-axis linear guide pair 28. A side slide plate 21 is slidably connected between the manual slide 20 and the side X-axis linear guide pair 28. A right-angle plate 22 is connected to one side of the side slide plate 21, and a side nozzle 23 is connected to the right-angle plate 22. A vertical plate 25 is connected to the other side of the side slide plate 21. A side pre-fixing light 24 is connected to one side of the vertical plate 25, and a side final curing light 61 is connected to the other side of the vertical plate 24. The vertical plate 25 is connected to the side slide plate 21 by a side rib 26.

[0034] In this embodiment, the top-side printing gantry assembly 10 includes gantry columns 29, and a gantry beam 31, which is a truss above the Y-axis linear motor module 17, is connected between the gantry columns 29. The two are connected by height adjustment bolts 30. An X-axis linear motor module 32 is connected to the gantry beam 31, and an X-axis linear guide pair 39 is connected to the side of the gantry beam 31. A Z-axis slide plate 35 is slidably connected to the X-axis linear motor module 32 and the X-axis linear guide pair 39. The Z-axis slide plate 35 is connected to an X-axis drag chain 33, which is mounted on a wire groove sheet metal 36. A Z-axis linear motor module 34 is connected to the Z-axis slide plate 35, and a top-side print head assembly 37 is connected to the Z-axis linear motor module 34 via the slide plate. The top-side print head assembly 37 is connected to the Z-axis drag chain 38.

[0035] Herein, the top printhead assembly 37 includes a printing frame body 43, a printing profile support 42 is connected inside the printing frame body 43, a laser range finder 41 is connected on the printing profile support 42, a ranging window is opened on the printing frame body 43 opposite to the laser range finder 41, three top printing nozzles 44 arranged in a triangular "pin" shape structure are connected on the bottom plate of the printing frame body 43 located behind the laser range finder 41, a top pre-fixing lamp 45 is connected on the bottom plate of the printing frame body 43 located behind the top printing nozzles 44, the printing frame body 43 is connected via a top partition plate 48 with a diverter 47 that is in communication with the feeding device, the output end of the diverter 47 is in communication with the top printing nozzles 44 through a pipeline, a top side sealing plate 46 is connected to the side of the printing frame body 43, and a top sheet metal upper cover 40 is connected to the top of the printing frame body 43.

[0036] In an embodiment, the final curing assembly 13 includes a final curing profile frame 53, a final curing filter plate 49 is connected to the top surface of the final curing profile frame 53, a final curing lifting servo electric cylinder 51 is connected on the final curing filter plate 49, the drive shaft of the final curing lifting servo electric cylinder 51 is connected to a final curing lamp 56, a dust extraction pipe 52 is connected to the back surface of the final curing filter plate 49, the dust extraction pipe 52 is connected to a dust extraction pipe flange 3 through a pipeline, a final curing guide rod 50 penetrates through the final curing filter plate 49, the lower end of the final curing guide rod 50 is connected to the final curing lamp 56, and a final curing sealing plate 54 is connected to the final curing profile frame 53. The final curing lifting servo electric cylinder 51 can adapt to different heights of the battery cell.

[0037] The working principle of the present utility model is as follows:

[0038] In specific operation, manual loading is performed: the product (battery cell) is first placed on the longitudinal clamping fixture, then the product is driven by the Y-axis sliding plate to pass through the laser range finder for distance measurement, and then the top printing gantry assembly performs spraying and pre-curing on the product, followed by final curing. The aforementioned longitudinal clamping fixture can operate on the large surface and two narrow surfaces of the product. After the final curing of the aforementioned four surfaces is completed, the operator places the product on the transverse clamping fixture, and the side printhead performs spraying and final curing on the sides of the product (i.e., the two small end surfaces of the battery cell).

[0039] The present utility model can also adapt to prismatic battery cells, realize six-surface UV printing of the battery cell, and the sliding table carries the product to complete UV printing, pre-curing and final curing.

[0040] This technology allows for the rapid and precise application of insulating layers to aluminum-cased battery cells, replacing the traditional blue film coating process. After UV printing, pre-curing and final curing lamps are used to solidify the coating. The equipment investment is small, and the withstand voltage parameters of the printed insulating layer are far higher than those of conventional blue film. The insulating coating meets the requirements for fast charging on high-voltage platforms. The UV-printed coating has high strength, is not easily damaged, has high insulation safety, and can effectively improve printing efficiency.

[0041] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0042] In the description of this application, it should be noted that the terms "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0043] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or vertical, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0044] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. Equipment for UV printing insulating coating on aluminum-cased battery cell casings, characterized in that: The system includes a frame (7), on which a worktable (8) is connected. A Y-axis linear motor module (17) is connected to the central axis of the worktable (8). A Y-axis linear guide pair (18) is connected to the worktable (8) parallel to the Y-axis linear motor module (17). A Y-axis slide plate (60) is slidably connected to the Y-axis linear motor module (17) and the Y-axis linear guide pair (18). A device for laterally adjusting the product is connected to the Y-axis slide plate (60). A transverse clamping fixture (14) for clamping and a longitudinal clamping fixture (15) for clamping the product longitudinally are connected in sequence along the Y-axis linear motor module (17) from front to back on the worktable (8) to a side printhead assembly (9), a top print gantry assembly (10) and a final curing assembly (13). A feeding device for feeding material to the side printhead assembly (9), the top print gantry assembly (10) and the final curing assembly (13) is connected on the worktable (8).

2. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 1, characterized in that: The frame (7) is connected to a closed sheet metal cover (1). The closed sheet metal cover (1) has a double door (2) for loading and unloading materials on one side. The closed sheet metal cover (1) is connected to a dust extraction pipe flange (3) on the top. The closed sheet metal cover (1) is connected to a three-color alarm light strip (4), a display (5) and a keyboard (6) on the side. The bottom surface of the frame (7) is connected to a foot cup (19).

3. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 1, characterized in that: The side printhead assembly (9) includes a manual slide (20) and a side X-axis linear guide pair (28). A side slide plate (21) is slidably connected between the manual slide plate (20) and the side X-axis linear guide pair (28). A right-angle plate (22) is connected to one side of the side slide plate (21). A side nozzle (23) is connected to the right-angle plate (22). A vertical plate (25) is connected to the other side of the side slide plate (21). A side pre-fixing light (24) is connected to one side of the vertical plate (25). A side final curing light (61) is connected to the other side of the vertical plate (25).

4. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 3, characterized in that: The upright plate (25) is connected to the side slide plate (21) by the side stiffeners (26).

5. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 1, characterized in that: The top printing gantry assembly (10) includes gantry columns (29), and a gantry beam (31) with a truss above the Y-axis linear motor module (17) is connected between the gantry columns (29). An X-axis linear motor module (32) is connected to the gantry beam (31), and an X-axis linear guide pair (39) is connected to the side of the gantry beam (31). A Z-axis slide plate (35) is slidably connected to the X-axis linear motor module (32) and the X-axis linear guide pair (39). A Z-axis linear motor module (34) is connected to the Z-axis slide plate (35), and the Z-axis linear motor module (34) is connected to the top printing head assembly (37) through the slide plate.

6. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 5, characterized in that: The top surface print head assembly (37) includes a print frame body (43), a print profile bracket (42) is connected inside the print frame body (43), a laser range finder (41) is connected on the print profile bracket (42), a distance measurement window is opened on the print frame body (43) opposite to the laser range finder (41), three top surface print nozzles (44) arranged in a triangular "pin" shape structure are connected on the bottom plate of the print frame body (43) located behind the laser range finder (41), a top surface pre-fixing lamp (45) is connected on the bottom plate of the print frame body (43) located behind the top surface print nozzles (44), the print frame body (43) is connected via a top surface partition plate (48) with a diverter (47) that is in communication with the feeding device, and the output end of the diverter (47) is in communication with the top surface print nozzles (44) through a pipeline.

7. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 6, characterized in that: A top surface side sealing plate (46) is connected to the side of the print frame body (43), and a top surface sheet metal upper cover (40) is connected to the top of the print frame body (43).

8. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 1, characterized in that: The final curing assembly (13) includes a final curing profile frame (53), a final curing filter plate (49) is connected to the top surface of the final curing profile frame (53), a final curing lifting servo electric cylinder (51) is connected on the final curing filter plate (49), the drive shaft of the final curing lifting servo electric cylinder (51) is connected to the final curing lamp (56), a dust extraction pipe (52) is connected to the back surface of the final curing filter plate (49), the dust extraction pipe (52) is connected to a dust extraction pipe flange (3) through a pipeline, a final curing guide rod (50) is penetratingly arranged on the curing filter plate (49), the lower end of the final curing guide rod (50) is connected to the final curing lamp (56), and a final curing sealing plate (54) is connected on the final curing profile frame (53).

9. The equipment for UV printing insulating coating on aluminum-cased battery cell casings according to claim 1, characterized in that: The feeding device includes a secondary ink cartridge (11) and an ink box (12) for supplying printing.