An embedded maglev transportation bogie, maglev train and maglev system
Through optimized design of embedded maglev train bogies and linear induction motors, the safety and energy consumption issues of maglev trains have been resolved, achieving more stable, safe, and efficient operation.
Patent Information
- Application Number
- CN202522709219.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-22
AI Technical Summary
The bogies of existing maglev trains are located on the upper or outer side of the track, which is not very safe. In addition, the air gap of the linear motor increases after the medium and low speed maglev train is levitated, resulting in decreased efficiency and increased energy consumption.
The system adopts an embedded maglev transportation bogie, with the support wheels located on the track. The suspension mechanism and linear drive mechanism are embedded in the track. Stable suspension and guidance are achieved by using a suspension controller and a traction controller. The linear induction motors are placed on both sides of the track to avoid the influence of air gap.
This improves the structural stability and safety of maglev trains, reduces the risk of derailment, reduces the energy consumption of linear motors, and enhances operating efficiency and passenger comfort.
Smart Images

Figure CN224940957U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of levitation train technology, and in particular to an embedded maglev transportation bogie, maglev train and maglev system. Background Technology
[0002] Electromagnetic guidance technology has advantages such as being contactless, frictionless, and low-power, and can provide a high-speed, stable, and precise operating environment and conditions. Its applications in high-precision fields are constantly expanding, especially in aerospace, transportation, precision manufacturing, and basic scientific experiments. Specific applications include high-speed maglev trains, magnetic bearings, magnetic levitation machine tools, and accelerator colliders.
[0003] Currently, the undercarriage of maglev trains generally uses bogies set on the upper or outer side of the track, which is not very safe and the risk of maglev trains derailing is relatively high. In addition, in existing medium and low speed maglev trains, after the train is levitated, the air gap of the linear motor increases, which reduces the efficiency of the motor and increases energy consumption. Utility Model Content
[0004] This invention provides an embedded maglev transportation bogie, maglev train, and maglev system to solve the technical problems of low safety in existing maglev trains.
[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows: On the one hand, this utility model provides an embedded magnetic levitation transportation bogie, including multiple support wheels, a frame, a guide transmission assembly, two suspension mechanisms, two linear drive mechanisms, a connecting base, a suspension controller, and a traction controller; Multiple support wheels are mounted on the upper side of the frame via a guide transmission assembly. All support wheels are located on the external track. Two suspension mechanisms are respectively mounted on the left and right sides of the frame, and two linear drive mechanisms are respectively mounted on the two suspension mechanisms. A connecting base is rotatably connected to the upper side of the frame, and the frame is connected to the external maglev car body via the connecting base. The suspension controller and traction controller are both mounted on the periphery of the frame. The suspension controller is used to control the two suspension mechanisms, and the traction controller is used to control the two linear drive mechanisms.
[0006] Furthermore, the guide transmission assembly is a linkage assembly, which includes a first linkage, a second linkage, and two steering knuckles; the support wheels are configured as two, one end of the first linkage is rotatably connected to the frame, the other end of the first linkage is rotatably connected to the middle of one of the steering knuckles, one end of each of the two steering knuckles is rotatably connected to the two ends of the two second linkages respectively, and the other end is connected to the two support wheels respectively.
[0007] Alternatively, the guiding transmission assembly is a chain assembly, which includes two first rotating shafts, two sprockets, two first supports, and a chain. Two support wheels are respectively mounted on the frame via the two first supports, and the support wheels and the first supports are rotatably connected. The two first supports are respectively rotatably connected to the frame via the two first rotating shafts, and the first rotating shafts are perpendicular to the frame. The two sprockets are respectively mounted on the two first rotating shafts, and the chain is mounted on the two sprockets. Alternatively, the guiding transmission assembly is a gear assembly, which includes two second rotating shafts, one third rotating shaft, two second supports, a driving wheel, a transmission wheel, and a driven wheel. The two support wheels are respectively mounted on the frame via the two second supports, and the support wheels and the second supports are rotatably connected. The two second supports are respectively rotatably connected to the frame via the two second rotating shafts. The third rotating shaft is located between the two second rotating shafts and rotatably connected to the frame. Both the second and third rotating shafts are perpendicular to the frame. The driving wheel and the driven wheel are respectively mounted on the two second rotating shafts, and the transmission wheel is mounted on the third rotating shaft. Both the driving wheel and the driven wheel mesh with the transmission wheel.
[0008] Furthermore, the levitation mechanism includes a support arm and a levitation electromagnet; the levitation electromagnet is mounted on the frame via the support arm and is positioned directly below the external inverted U-shaped rail. During normal operation of the maglev train, the levitation electromagnet suspends the train above the track; when the train disembarks, the support wheels return to the track.
[0009] Furthermore, the levitation mechanism also includes a gap sensor; the gap sensor is installed on the upper side of the levitation electromagnet and is used to collect the air gap between the levitation electromagnet and the inner wall of the external inverted U-shaped rail in real time; the gap sensor is electrically connected to the levitation controller.
[0010] Furthermore, the linear drive mechanism includes a motor support frame and a linear induction motor; The linear induction motor is mounted on the suspension mechanism via a motor support frame, and is located next to the external linear motor induction plate; the linear motor induction plate is made of aluminum or copper.
[0011] In another aspect, this utility model also provides a maglev train, comprising multiple maglev carriages connected end to end, each maglev carriage including a maglev car body and two or more maglev traffic bogies, the maglev car body being mounted on two or more maglev traffic bogies.
[0012] In another aspect, this utility model also provides a maglev system, including the maglev train and track described above, wherein the maglev train is installed on the track.
[0013] Furthermore, the track includes a base plate, two side plates, two drop-off running plates, two linear motor induction plates, and two inverted U-shaped rails; Two side plates are vertically and symmetrically arranged on the left and right sides of the upper part of the base plate. Two car drop travel plates are installed on the upper side of the two side plates respectively. Two linear motor induction plates are installed on the inner side of the two side plates respectively. Two inverted U-shaped rails are installed on the lower side of the two car drop travel plates respectively.
[0014] Furthermore, the track also includes multiple supporting stiffeners, which are divided into two groups and symmetrically arranged on the upper side of the base plate. The supporting stiffeners are fixedly connected to the unloading running plate and the side plate.
[0015] Furthermore, the base plate, side plates, unloading running plate, inverted U-shaped rail, and supporting stiffeners are all made of steel.
[0016] The beneficial effects of this utility model are: 1. Compared to traditional maglev trains where the undercarriage is typically mounted on the upper or outer side of the track via bogies, this invention uses an embedded design to install the maglev train bogies within the track. Furthermore, the track of this invention is entirely made of steel, with the suspension mechanism embedded on the upper side of the track and the linear drive mechanism embedded on the left and right sides. This design fully utilizes all four sides of the track, resulting in a more stable, safe, and reliable structure. Compared to traditional maglev trains, the maglev train of this invention has a lower risk of derailment during high-speed travel.
[0017] 2. In existing medium- and low-speed maglev trains, the air gap of the linear induction motor increases after the maglev train levitates, which reduces the efficiency of the linear induction motor and increases energy consumption. This invention places the linear induction motor on both sides of the track, so the levitation of the maglev train does not affect the air gap of the linear induction motor. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the track structure; Figure 3 This is a schematic diagram of the present invention in a straight-line state. Figure 4 This is a schematic diagram of the present invention in a turning state.
[0019] Explanation of reference numerals in the attached figures: 1. Support wheels; 2. Structure; 3. Guide transmission assembly; 31. First link; 32. Second link; 33. Steering knuckle; 4. Suspension mechanism; 41. Support arm; 42. Suspension electromagnet; 43. Gap sensor; 5. Linear drive mechanism; 51. Motor support frame; 52. Linear induction motor; 6. Connect the base; 7. Track; 71. Base plate; 72. Side plate; 73. Unloading running plate; 74. Linear motor induction plate; 75. Inverted U-shaped rail; 76. Supporting stiffener plate. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. In the description of the present invention, the relevant orientations or positional relationships are based on… Figure 1 The directions or positional relationships shown, where "up" and "down" refer to... Figure 1 The up and down directions, with Figure 1 For example, vertically upwards is "up," vertically downwards is "down," vertically to the left is "left," vertically to the right is "right," vertically inwards is "front," vertically outwards is "back," left and right are horizontal, and up and down are vertical. It should be understood that these directional terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Furthermore, the terms "first," "second," etc., used in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number or order of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0023] Reference Figure 1 This application provides an embedded magnetic levitation transportation bogie, including multiple support wheels 1, a frame 2, a guide transmission assembly 3, two suspension mechanisms 4, two linear drive mechanisms 5, a connecting base 6, a suspension controller, and a traction controller; Multiple support wheels 1 are mounted on the upper side of the frame 2 via a guide transmission assembly 3. All support wheels 1 are located on the external track 7. Two suspension mechanisms 4 are respectively mounted on the left and right sides of the frame 2. Two linear drive mechanisms 5 are respectively mounted on the two suspension mechanisms 4. A connecting base 6 is rotatably connected to the upper side of the frame 2. The frame 2 is connected to the external maglev car body via the connecting base 6. The suspension controller and the traction controller are both mounted on the periphery of the frame 2. The suspension controller is used to control the two suspension mechanisms 4, and the traction controller is used to control the two linear drive mechanisms 5.
[0024] In this embodiment, multiple springs or air springs are installed between the bottom of the maglev car body and the carriage to isolate vibrations. This design makes the passengers inside the maglev train more comfortable during operation.
[0025] Reference Figure 3 In this embodiment, the guide transmission assembly 3 is a linkage assembly, which includes a first linkage 31, a second linkage 32, and two steering knuckles 33; the support wheel 1 is provided in two parts, one end of the first linkage 31 is rotatably connected to the frame 2, the other end of the first linkage 31 is rotatably connected to the middle of one of the steering knuckles 33, one end of the two steering knuckles 33 is rotatably connected to the two ends of the two second linkages 32 respectively, and the other end is connected to the two support wheels 1 respectively.
[0026] Alternatively, the guide transmission assembly 3 is a chain assembly, which includes two first rotating shafts, two sprockets, two first supports, and a chain. Two support wheels 1 are respectively mounted on the frame 2 through the two first supports. The support wheels 1 and the first supports are rotatably connected. The two first supports are respectively rotatably connected to the frame 2 through the two first rotating shafts. That is, the first rotating shaft is fixedly connected to the first support, and the first rotating shaft is rotatably connected to the frame 2. The first rotating shaft is perpendicular to the frame 2. The two sprockets are respectively mounted on the two first rotating shafts, and the chain is mounted on the two sprockets.
[0027] Alternatively, the guide transmission assembly 3 is a gear assembly, which includes two second rotating shafts, one third rotating shaft, two second supports, a driving wheel, a transmission wheel, and a driven wheel. The two support wheels 1 are respectively mounted on the frame 2 through the two second supports, and the support wheels 1 and the second supports are rotatably connected. The two second supports are respectively rotatably connected to the frame 2 through the two second rotating shafts, that is, the second rotating shafts are fixedly connected to the second supports, and the second rotating shafts are rotatably connected to the frame 2. The third rotating shaft is located between the two second rotating shafts and is rotatably connected to the frame 2. Both the second rotating shaft and the third rotating shaft are perpendicular to the frame 2. The driving wheel and the driven wheel are respectively mounted on the two second rotating shafts, and the transmission wheel is mounted on the third rotating shaft. Both the driving wheel and the driven wheel mesh with the transmission wheel.
[0028] In this embodiment, the levitation mechanism 4 includes a support arm 41 and a levitation electromagnet 42. The levitation electromagnet 42 is mounted on the frame 2 via the support arm 41 and is positioned directly below the external inverted U-shaped rail 75. During normal operation of the maglev train, the levitation electromagnet 42 suspends the maglev train above the track 7. When the train disembarks, the support wheels 1 rest on the track 7. The levitation controller is used to control the levitation electromagnet 42 on the levitation mechanism 4.
[0029] In this embodiment, the suspension mechanism 4 further includes a gap sensor 43; the gap sensor 43 is installed on the upper side of the suspension electromagnet 42 and is used to collect the air gap between the suspension electromagnet 42 and the inner wall of the external inverted U-shaped rail 75 in real time; the gap sensor 43 is electrically connected to the suspension controller.
[0030] During operation, this utility model controls the air gap between the suspension electromagnets 42 on both sides of the frame 2 and the inner wall of the track 7 through the suspension controller, so that the frame 2 can always maintain a corresponding air gap with the inner wall of the track 7 during the forward and backward movement. During operation, if the air gap of one side of the suspension electromagnet 42 becomes smaller, the suspension electromagnet 42 on the other side will exert force to pull it back until the air gaps on both sides are balanced, thereby realizing the guiding function.
[0031] Reference Figure 3 and Figure 4 In this embodiment, when the frame 2 is turning, it is subjected to a lateral force. At this time, the frame 2 will deviate from the center line of the track 7. An electromagnetic force is generated to counteract the lateral force on the frame 2. The electromagnetic force acts directly on the frame 2, and the electromagnetic guiding force pulls the frame 2 back, so that the frame 2 is pulled back to the center line of the track 7.
[0032] In this embodiment, the linear drive mechanism 5 includes a motor support frame 51 and a linear induction motor 52; the traction controller is used to control the linear induction motor 52 on the linear drive mechanism 5.
[0033] The linear induction motor 52 is mounted on the suspension mechanism 4 via a motor support frame 51, and is located next to the external linear motor induction plate 74. The linear motor induction plate 74 is made of aluminum or copper.
[0034] In another aspect, this utility model also provides a maglev train, characterized in that it includes multiple maglev carriages connected end to end in sequence, each maglev carriage including a maglev car body and two or more maglev traffic bogies, the maglev car body being mounted on two or more maglev traffic bogies.
[0035] In another aspect, this utility model also provides a maglev system, including the maglev train described above and track 7, wherein the maglev train is installed on track 7.
[0036] Reference Figure 2 In this embodiment, the track 7 includes a base plate 71, two side plates 72, two drop-off running plates 73, two linear motor induction plates 74, and two inverted U-shaped rails 75. Two side plates 72 are vertically and symmetrically arranged on the left and right sides of the upper part of the base plate 71. Two car drop travel plates 73 are respectively installed on the upper side of the two side plates 72. Two linear motor induction plates 74 are respectively installed on the inner side of the two side plates 72. Two inverted U-shaped rails 75 are respectively installed on the lower side of the two car drop travel plates 73.
[0037] The number of multiple support wheels 1 is set to two. When the maglev train is stopped or traveling at low speed, the two support wheels 1 respectively abut against the top surface of the two landing running plates 73.
[0038] In this embodiment, the track 7 also includes multiple supporting stiffeners 76, which are divided into two groups and are symmetrically arranged on the upper side of the base plate 71 along the left and right sides. The supporting stiffeners 76 are fixedly connected to the unloading running plate 73 and the side plate 72.
[0039] In this embodiment, the base plate 71, side plate 72, unloading running plate 73, inverted U-shaped rail 75, and supporting stiffener plate 76 are all made of steel.
[0040] Compared to traditional maglev trains where the undercarriage is typically mounted on the upper or outer side of the track via bogies, this invention uses an embedded design to install the maglev train bogies within the track 7. Furthermore, the track 7 of this invention is entirely made of steel, resulting in a more stable, safe, and reliable structure. Compared to traditional maglev trains, the maglev train of this invention has a lower risk of derailment during high-speed travel. Additionally, multiple springs or air springs are installed between the bottom of the maglev train body and the carriages for vibration isolation, making the ride more comfortable for passengers.
[0041] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An embedded magnetic levitation transportation bogie, characterized in that: It includes multiple support wheels (1), frame (2), guide transmission assembly (3), two suspension mechanisms (4), two linear drive mechanisms (5), connecting base (6), suspension controller and traction controller; Multiple support wheels (1) are installed on the upper side of the frame (2) via a guide transmission assembly (3). All support wheels (1) are located on the external track (7). Two suspension mechanisms (4) are respectively mounted on the left and right sides of the frame (2). Two linear drive mechanisms (5) are respectively mounted on the two suspension mechanisms (4). The connecting base (6) is rotatably connected to the upper side of the frame (2). The frame (2) is connected to the external maglev car body via the connecting base (6). Both the suspension controller and the traction controller are installed on the periphery of the frame (2). The suspension controller is used to control the two suspension mechanisms (4), and the traction controller is used to control the two linear drive mechanisms (5).
2. The maglev transportation bogie according to claim 1, characterized in that, The guide transmission assembly (3) is a linkage assembly, which includes a first linkage (31), a second linkage (32), and two steering knuckles (33); the support wheel (1) is configured as two, one end of the first linkage (31) is rotatably connected to the frame (2), the other end of the first linkage (31) is rotatably connected to the middle of one of the steering knuckles (33), one end of the two steering knuckles (33) is rotatably connected to the two ends of the two second linkages (32), and the other end is connected to the two support wheels (1); Alternatively, the guide transmission assembly (3) is a chain assembly, which includes two first rotating shafts, two sprockets, two first supports and a chain. Two support wheels (1) are respectively mounted on the frame (2) through the two first supports. The support wheels (1) and the first supports are rotatably connected. The two first supports are respectively rotatably connected to the frame (2) through the two first rotating shafts. The first rotating shafts are perpendicular to the frame (2). The two sprockets are respectively mounted on the two first rotating shafts, and the chain is mounted on the two sprockets. Alternatively, the guide transmission assembly (3) is a gear assembly, which includes two second rotating shafts, one third rotating shaft, two second supports, a driving wheel, a transmission wheel, and a driven wheel. The two support wheels (1) are respectively mounted on the frame (2) through the two second supports, and the support wheels (1) are rotatably connected to the second supports. The two second supports are respectively rotatably connected to the frame (2) through the two second rotating shafts. The third rotating shaft is located between the two second rotating shafts and is rotatably connected to the frame (2). The second and third rotating shafts are both perpendicular to the frame (2). The driving wheel and the driven wheel are respectively mounted on the two second rotating shafts, and the transmission wheel is mounted on the third rotating shaft. The driving wheel and the driven wheel are both meshed with the transmission wheel.
3. The maglev transportation bogie according to claim 1, characterized in that, The suspension mechanism (4) includes a support arm (41) and a suspension electromagnet (42). The levitation electromagnet (42) is mounted on the frame (2) via the support arm (41), and the levitation electromagnet (42) is positioned directly below the external inverted U-shaped rail (75).
4. The maglev transportation bogie according to claim 3, characterized in that, The suspension mechanism (4) also includes a gap sensor (43); the gap sensor (43) is installed on the upper side of the suspension electromagnet (42) and is used to collect the air gap between the suspension electromagnet (42) and the inner wall of the external inverted U-shaped rail (75) in real time. The gap sensor (43) is electrically connected to the suspension controller.
5. The maglev transportation bogie according to claim 1, characterized in that, The linear drive mechanism (5) includes a motor support frame (51) and a linear induction motor (52). The linear induction motor (52) is mounted on the suspension mechanism (4) via the motor support frame (51). The linear induction motor (52) is located next to the external linear motor induction plate (74). The linear motor induction plate (74) is made of aluminum or copper.
6. A maglev train, characterized in that, It includes multiple maglev cars connected end to end, each maglev car includes a maglev car body and two or more maglev transportation bogies as described in claim 1, and the maglev car body is installed on two or more maglev transportation bogies.
7. A magnetic levitation system, characterized in that, Includes the maglev train as described in claim 6 and the track (7), wherein the maglev train is installed on the track (7).
8. The magnetic levitation system according to claim 7, characterized in that, The track (7) includes a base plate (71), two side plates (72), two drop-off running plates (73), two linear motor induction plates (74), and two inverted U-shaped rails (75). Two side plates (72) are vertically and symmetrically arranged on the left and right sides of the upper part of the base plate (71). Two car drop travel plates (73) are respectively installed on the upper side of the two side plates (72). Two linear motor induction plates (74) are respectively installed on the inner side of the two side plates (72). Two inverted U-shaped rails (75) are respectively installed on the lower side of the two car drop travel plates (73).
9. The magnetic levitation system according to claim 8, characterized in that, The track (7) also includes multiple support ribs (76), which are divided into two groups and are symmetrically arranged on the upper side of the base plate (71) along the left and right sides. The support ribs (76) are fixedly connected to the drop-off running plate (73) and the side plate (72).
10. The magnetic levitation system according to claim 9, characterized in that, The base plate (71), side plate (72), unloading running plate (73), inverted U-shaped rail (75) and supporting stiffener plate (76) are all made of steel.
