A securely mounted vehicle handlebar and a vehicle including the handlebar.
By using the lever structure of the upper and lower shells and the interference fit of the limiting pin, the problem of the handlebar loosening and rotating during vibration is solved, resulting in a more stable installation.
Patent Information
- Application Number
- CN202521929670.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-09-09
AI Technical Summary
Existing bicycle handlebars are prone to loosening and rotating during vibration, resulting in unstable installation, risk of falling off, and the clamping method is not reliable enough.
The upper and lower shells are locked together by locking bolts at one end and the other end, which serve as fulcrums. Combined with the interference fit between the limit pin and the handle, the circumferential rotation and axial movement of the handle are restricted.
This achieves a secure installation of the handle, reduces the risk of loosening, and improves the reliability and stability of the installation.
Smart Images

Figure CN224941250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle assembly technology, and in particular to a securely mounted vehicle handle and a vehicle including the handle. Background Technology
[0002] Currently, for motorcycles, electric bicycles, or other vehicles that use handlebars to control direction, the handlebars are generally fixed to the front of the vehicle using a clamping method. Specifically, the cylindrical handlebar is inserted into the front of the vehicle, and then clamped by two parts that fit together vertically or horizontally, and tightened with bolts to secure the handlebar to the front of the vehicle. The tightness of the handlebar installation can be adjusted by adjusting the tightening force of the bolts.
[0003] However, in actual use, due to vibrations caused by vehicle movement, the bolts used to clamp the handlebars may loosen, resulting in an unstable handlebar installation and even a risk of it falling off. Therefore, users often need to check the bolt tightness and tighten them, leading to a less than ideal driving experience. Furthermore, because bicycle handlebars require a certain structural strength, they are typically made of smooth steel tubing. Simple clamping methods often fail to hold the handlebars securely, causing them to rotate easily under circumferential forces and detach from the clamping mechanism under tension, resulting in insufficient installation stability. Utility Model Content
[0004] This utility model aims to at least solve one of the aforementioned technical problems existing in the prior art. To this end, this application proposes a securely installed vehicle handlebar that can more firmly install the handlebar, prevents the bolts from loosening, and makes the handlebar less prone to loosening or rotation under external force.
[0005] This application also proposes a vehicle having the aforementioned securely mounted handlebars.
[0006] A securely mounted bicycle handlebar according to a first aspect embodiment of this application includes: The upper shell extends from the first end along the x-direction to the second end. The first end of the upper shell is provided with a first mounting hole, and the middle part of the upper shell is provided with a first clamping part. The lower shell extends from the first end along the x-direction to the second end. The first end of the lower shell is provided with a second mounting hole. The middle part of the lower shell is provided with a second clamping part. The second clamping part is provided with a limiting pin extending along the z-direction. The root of the limiting pin is provided with a relief groove. A gap is left between the first end of the upper shell and the first end of the lower shell, and the second end of the upper shell is fitted with the second end of the lower shell; A handle is inserted into the space between the first clamping part and the second clamping part. A limiting hole is provided on the side of the handle, and the limiting pin is interference-fitted with the limiting hole. A locking bolt passes through the first mounting hole and the second mounting hole. By tightening the locking bolt, the first clamping part and the second clamping part clamp the handle.
[0007] The securely installed bicycle handlebar according to the embodiments of this application has at least the following advantages: the upper and lower shells are locked together at only one end with a locking bolt, while the other end is attached to each other and serves as a fulcrum. Based on the lever principle, tightening the locking bolt at one end can clamp and fix the handlebar located in the middle, making this fixing method more stable and reliable. Furthermore, a limiting pin is provided in the second clamping part to restrict the circumferential rotation and axial movement of the handlebar. The interference fit between the limiting pin and the upper limit hole of the handlebar further restricts the arbitrary movement of the handlebar.
[0008] According to some embodiments of this application, the outer diameter of the handle is Φ mm, the inner diameter of the contour enclosed by the first clamping part and the second clamping part is Φ mm, the width of the gap between the first end of the upper shell and the first end of the lower shell. mm.
[0009] According to some embodiments of this application, B ≥ 0.1 mm.
[0010] According to some embodiments of this application, the second end of the upper shell and the second end of the lower shell are fastened together by bolts.
[0011] According to some embodiments of this application, the side of the limiting pin is provided with a plurality of reinforcing ribs, and the reinforcing ribs are in contact with the inner wall of the limiting hole.
[0012] According to some embodiments of this application, the end of the limiting pin is provided with a chamfer.
[0013] According to some embodiments of this application, the diameter of the limiting hole is Φ mm, the diameter of the limiting pin is Φ mm.
[0014] According to some embodiments of this application, the ES ≤ 0.2 mm.
[0015] According to some embodiments of this application, the relief groove is annular, the inner wall of the relief groove is connected to the root of the limiting pin, and the diameter of the outer wall contour of the relief groove is Φ(E+3) mm.
[0016] The vehicle according to a second aspect embodiment of this application includes the aforementioned securely mounted handlebars.
[0017] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0018] The accompanying drawings are used to provide a further understanding of the technical solutions disclosed in this application and form part of the specification. They are used together with the embodiments disclosed in this application to explain the technical solutions of this application and do not constitute a limitation on the technical solutions disclosed in this application.
[0019] Figure 1 A three-dimensional view of a securely mounted bicycle handlebar according to the first aspect of this application; Figure 2 A bottom view of a vehicle handlebar with a secure installation according to a first aspect embodiment of this application; Figure 3 for Figure 2 Sectional view at point AA; Figure 4 A schematic diagram of the housing structure for a securely mounted vehicle handlebar according to the first aspect of this application; Figure 5 This is a schematic diagram of the handlebar structure for a vehicle handlebar that is securely installed according to the first aspect of this application.
[0020] Reference numerals: 100-upper shell, 110-first mounting hole, 120-first clamping part, 200-lower shell, 210-second mounting hole, 220-second clamping part, 221-limiting pin, 222-relief groove, 300-gap, 400-handle, 410-limiting hole, 500-locking bolt. Detailed Implementation
[0021] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0022] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0023] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0024] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0025] In the description of this application, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0026] Currently, for motorcycles, electric bicycles, or other vehicles that use handlebars to control direction, the handlebars are generally fixed to the front of the vehicle using a clamping method. Specifically, the cylindrical handlebar is inserted into the front of the vehicle, and then clamped by two parts that fit together vertically or horizontally, and tightened with bolts to secure the handlebar to the front of the vehicle. The tightness of the handlebar installation can be adjusted by adjusting the tightening force of the bolts.
[0027] However, in actual use, due to vibrations caused by vehicle movement, the bolts used to clamp the handlebars may loosen, resulting in an unstable handlebar installation and even a risk of it falling off. Therefore, users often need to check the bolt tightness and tighten them, leading to a less than ideal driving experience. Furthermore, because bicycle handlebars require a certain structural strength, they are typically made of smooth steel tubing. Simple clamping methods often fail to hold the handlebars securely, causing them to rotate easily under circumferential forces and detach from the clamping mechanism under tension, resulting in insufficient installation stability.
[0028] In response, this application proposes a securely mounted bicycle handlebar. The upper and lower shells are locked together at only one end using a locking bolt, while the other ends are joined together as a fulcrum. Based on the lever principle, tightening the locking bolt at one end clamps and secures the handlebar located in the middle, making this fixing method more stable and reliable. Furthermore, a limit pin is provided in the second clamping part to restrict the handlebar's circumferential rotation and axial movement. The interference fit between the limit pin and the upper limit hole on the handlebar further restricts the handlebar's free movement.
[0029] In addition, this application also proposes a vehicle that includes the aforementioned securely mounted handlebars.
[0030] Reference Figure 1 and Figure 2 The securely mounted bicycle handlebar in the first embodiment of this application includes an upper shell 100, a lower shell 200, a handlebar 400, and a locking bolt 500. The upper shell 100 and lower shell 200 together constitute the main structure of the securely mounted bicycle handlebar. They are joined together to form a housing, which can house the electronic equipment in the handlebar and also serves to clamp and secure the handlebar 400. The handlebar 400 is inserted into the housing formed by the upper shell 100 and lower shell 200, with a portion extending out of the housing for the user to grip. The locking bolt 500 passes through the upper shell 100 and lower shell 200, locking them together and acting as a fastener.
[0031] Specifically, refer to Figure 3 The upper shell 100 extends from a first end along the x-direction to a second end. A first mounting hole 110 is provided at the first end of the upper shell 100, and a first clamping portion 120 is provided in the middle of the upper shell 100. The lower shell 200 extends from a first end along the x-direction to a second end. A second mounting hole 210 is provided at the first end of the lower shell, and a second clamping portion 220 is provided in the middle of the lower shell 200. Notably, the second clamping portion 220 is provided with a limiting pin 221 extending along the z-direction, and a clearance groove 222 is provided at the root of the limiting pin 221.
[0032] Furthermore, referring to Figure 4 A gap 300 is left between the first end of the upper shell 100 and the first end of the lower shell 200, and the second end of the upper shell 100 is attached to the second end of the lower shell 200.
[0033] The handle 400 is inserted into the space between the first clamping part 120 and the second clamping part 220, as shown in the reference. Figure 5 The handle 400 has a limit hole 410 on its side, and the limit pin 221 is interference-fitted with the limit hole 410.
[0034] The locking bolt 500 passes through the first mounting hole 110 and the second mounting hole 210. By tightening the locking bolt 500, the first clamping part 120 and the second clamping part 220 clamp the handle 400.
[0035] The working principle of this securely installed bicycle handlebar is as follows: After the handlebar 400 is inserted into the space between the first clamping part 120 and the second clamping part 220, tightening the locking bolt 500 reduces the gap 300 between the upper shell 100 and the lower shell 200. The first clamping part 120 and the second clamping part 220 apply force to the side of the handlebar 400, thus clamping and fixing the handlebar 400. Furthermore, the second ends of the upper shell 100 and the lower shell 200 fit together, forming a fulcrum in the lever structure. Based on the lever principle, the handlebar 400 can be clamped more tightly by the first clamping part 120 and the second clamping part 220, thereby reducing the risk of the handlebar 400 loosening. A limiting hole 410 is provided on the side of the handlebar 400, and the limiting pin 221 in the second clamping part 220 can be inserted into the limiting hole 410 to limit the axial displacement of the handlebar 400 (in this application, the axial direction of the handlebar 400 is the length direction of the handlebar 400). Moreover, the limiting pin 221 and the limiting hole 410 are interference fit, so the limiting pin 221 is not easy to loosen after being inserted into the limiting hole 410, and has a more stable fixing effect.
[0036] In this application, since the limiting pin 221 and the limiting hole 410 adopt an interference fit, the limiting pin 221 will inevitably deform. This deformed portion will accumulate at the root of the limiting pin 221 during insertion. If a corresponding groove is not provided, this portion will abut against the end face of the limiting hole 410, thus preventing the limiting pin 221 from being inserted into place and hindering assembly. Therefore, this application provides a clearance groove 222 at the root of the limiting pin 221 to accommodate the deformed portion of the limiting pin 221.
[0037] Specifically, the outer diameter of the 400 handle is Φ mm, the inner diameter of the contour enclosed by the first clamping part 120 and the second clamping part 220 is Φ mm, the width of the gap 300 left between the first end of the upper shell 100 and the first end of the lower shell 200 mm. Furthermore, B≥0.1mm, to avoid the gap 300 being too small so that when the locking bolt 500 is tightened, the gap 300 decreases to zero, but the first clamping part 120 and the second clamping part 220 still fail to clamp the handle 400 in place.
[0038] Specifically, in some embodiments, the second end of the upper shell 100 is connected to the second end of the lower shell 200, so that the upper shell 100 and the lower shell 200 together form an integral structure. In other embodiments, the second end of the upper shell 100 and the second end of the lower shell 200 can be connected by bolts, snap-fit connections, pin connections, etc. It is worth noting that the second end of the upper shell 100 and the second end of the lower shell 200 are kept in a fitted state. In this embodiment, the second end of the upper shell 100 and the second end of the lower shell 200 are fastened together by bolts.
[0039] Furthermore, the side of the limiting pin 221 is provided with multiple reinforcing ribs, which contact the inner wall of the limiting hole 410. Thus, when the limiting pin 221 is inserted into the limiting hole 410, the reinforcing ribs replace the surface of the limiting pin 221 to fit against the inner wall of the limiting hole 410. Compared to surface-to-surface contact, line-to-surface contact is more conducive to interference fit assembly and reduces assembly difficulty. Simultaneously, the portion of the reinforcing rib deformed by compression can be deposited into the relief groove 222 at the root of the limiting pin 221, ensuring that the limiting pin 221 can be inserted into the correct position.
[0040] The specific number of reinforcing ribs can be two, three or more. It is worth noting that each reinforcing rib extends along the z-direction and is set on the surface of the limiting pin 221. Each reinforcing rib is arranged in a circular array around the central axis of the limiting pin 221. Thus, when the limiting pin 221 is inserted into the limiting hole 410, the resultant force on all the limiting pins 221 is zero, ensuring that the limiting pin 221 is uniformly stressed and fixed in the center of the limiting hole 410.
[0041] Furthermore, the end of the limiting pin 221 is chamfered to facilitate its entry into the limiting hole 410 during assembly. The chamfer can be a beveled chamfer or a rounded chamfer; the specific structure will not be described in detail here.
[0042] Specifically, the diameter of the limiting hole 410 is Φ mm, the diameter of the limiting pin 221 is Φ mm, ensuring that the diameter of the limiting pin 221 is larger than the diameter of the limiting hole 410. Wherein, ES≤0.2mm.
[0043] Furthermore, the relief groove 222 is annular, the inner wall of the relief groove 222 is connected to the root of the limiting pin 221, and the diameter of the outer wall contour of the relief groove 222 is Φ(E+3)mm.
[0044] A vehicle according to a second aspect of this application includes a vehicle body and the aforementioned securely mounted handlebars, the securely mounted handlebars being mounted into the vehicle body.
[0045] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.
Claims
1. A securely mounted bicycle handlebar, characterized in that, include: The upper shell extends from the first end along the x-direction to the second end. The first end of the upper shell is provided with a first mounting hole, and the middle part of the upper shell is provided with a first clamping part. The lower shell extends from the first end along the x-direction to the second end. The first end of the lower shell is provided with a second mounting hole. The middle part of the lower shell is provided with a second clamping part. The second clamping part is provided with a limiting pin extending along the z-direction. The root of the limiting pin is provided with a relief groove. A gap is left between the first end of the upper shell and the first end of the lower shell, and the second end of the upper shell is fitted with the second end of the lower shell; A handle is inserted into the space between the first clamping part and the second clamping part. A limiting hole is provided on the side of the handle, and the limiting pin is interference-fitted with the limiting hole. A locking bolt passes through the first mounting hole and the second mounting hole. By tightening the locking bolt, the first clamping part and the second clamping part clamp the handle.
2. The securely mounted bicycle handlebar according to claim 1, characterized in that: The outer diameter of the handle is Φ mm, the inner diameter of the contour enclosed by the first clamping part and the second clamping part is Φ mm, the width of the gap between the first end of the upper shell and the first end of the lower shell. mm.
3. The securely installed bicycle handlebar according to claim 2, characterized in that: The value of B is ≥ 0.1 mm.
4. The securely mounted bicycle handlebar according to claim 1, characterized in that: The second end of the upper shell and the second end of the lower shell are fastened together by bolts.
5. The securely mounted bicycle handlebar according to claim 1, characterized in that: The side of the limiting pin is provided with multiple reinforcing ribs, and the reinforcing ribs are in contact with the inner wall of the limiting hole.
6. The securely mounted bicycle handlebar according to claim 1, characterized in that: The end of the limiting pin is chamfered.
7. The securely mounted bicycle handlebar according to claim 1, characterized in that: The diameter of the limiting hole is Φ mm, the diameter of the limiting pin is Φ mm.
8. The securely mounted bicycle handlebar according to claim 7, characterized in that: The ES is ≤ 0.2 mm.
9. The securely mounted bicycle handlebar according to claim 7, characterized in that: The relief groove is annular, the inner wall of the relief groove is connected to the root of the limiting pin, and the diameter of the outer wall contour of the relief groove is Φ(E+3)mm.
10. A vehicle, characterized in that, It includes a vehicle body and a securely mounted handlebar as described in any one of claims 1 to 9, wherein the securely mounted handlebar is mounted to the vehicle body.
