An ingredient addition and conveying mechanism for organic fertilizer processing
By introducing spiral guide vanes, vibrators, and buffer chambers into the organic fertilizer processing equipment, the problems of material accumulation and uneven distribution are solved, improving conveying efficiency and accuracy, and meeting the high-efficiency production requirements of organic fertilizer processing.
Patent Information
- Application Number
- CN202522710287.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-22
AI Technical Summary
Existing organic fertilizer processing equipment suffers from problems such as material accumulation, adhesion, uneven distribution, and high conveying losses during the ingredient addition and transportation process, which affect the continuity of production and fertilizer quality.
The spiral guide vanes in the processing chamber work in conjunction with a vibrator, the buffer chamber reduces the impact of materials, the rotating diverter of the diversion mechanism achieves uniform material distribution, and the spiral conveying vanes in the conveying pipe fit tightly against the inner wall of the pipe to reduce conveying residue.
It achieves smooth material drop and uniform distribution, reduces material loss, improves conveying efficiency and batching accuracy, and is suitable for the high-efficiency production needs of organic fertilizer processing.
Smart Images
Figure CN224941892U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the technical field of organic fertilizer processing, specifically to an ingredient addition and conveying mechanism for organic fertilizer processing. Background Technology
[0002] In the processing of organic fertilizers, the addition and conveying of ingredients are crucial steps that directly affect production efficiency and fertilizer quality. Currently, most organic fertilizer ingredient mixing and conveying machinery on the market suffers from various technical deficiencies.
[0003] The lack of an effective guiding structure for the material falling path makes it prone to accumulation inside the equipment, especially for damp or sticky ingredients that tend to adhere to the inner wall. This not only causes material loss but also requires frequent shutdowns for cleaning, severely impacting production continuity. The lack of buffering and precise diversion design results in high impact force when materials fall, and the fixed structure of the diversion components makes it difficult to achieve uniform material distribution across multiple channels. This leads to significant differences in material quantity across subsequent conveying lines, affecting the accuracy of batching and proportioning. Furthermore, gaps exist between the conveying components and the inner wall of the pipes during the conveying process, allowing material to easily remain within these gaps. This not only causes waste but also, over time, breeds impurities, affecting fertilizer quality. These problems make it difficult for existing equipment to meet the demands of organic fertilizer processing for efficient, precise, and low-loss batching and conveying. Utility Model Content
[0004] This utility model mainly provides a batching and conveying mechanism for organic fertilizer processing, in order to solve the technical problems mentioned in the background art.
[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: an organic fertilizer processing ingredient addition and conveying mechanism, including a feed inlet, a processing chamber mechanism, a diversion mechanism, a buffer chamber, a conveying pipe, and a discharge outlet. The feed inlet is located at the top of the equipment, and its lower part is directly connected to the top inlet of the processing chamber mechanism. The processing chamber mechanism is a hollow structure, and a buffer chamber is provided below the processing chamber mechanism. The top of the buffer chamber is seamlessly connected to the bottom outlet of the processing chamber mechanism. The diversion mechanism is connected below the buffer chamber, and the conveying pipe is correspondingly connected below the diversion mechanism. A discharge outlet is provided at the end of the conveying pipe away from the diversion mechanism.
[0006] Preferably, the processing chamber mechanism includes a processing chamber shell, a vibrator, and a spiral guide vane. The spiral guide vane is fixedly mounted on the inner wall of the processing chamber shell. The spiral guide vane starts from the top inlet of the processing chamber shell and extends downward in a spiral shape along the inner wall of the processing chamber shell to a position close to the buffer cavity. The vibrator is mounted on the outside of the processing chamber shell in the installation area corresponding to the spiral guide vane. The vibrator is in close contact with the inner wall of the processing chamber shell.
[0007] Preferably, the diversion mechanism includes a diversion plate, diversion holes, a diversion housing, a diversion frame, and a diversion motor. The diversion housing has a hollow cavity structure, the diversion frame is disposed inside the diversion housing, the diversion motor is fixedly installed at the top center of the diversion housing, the output shaft of the diversion motor vertically downwards through the top of the diversion housing and is fixedly connected to the diversion frame, the diversion plate is assembled below the diversion frame, and multiple diversion holes are opened on the diversion plate. The center of the diversion plate coincides with the central axis of the diversion housing. The diversion frame has a cross-shaped structure, and a uniform gap is left between the end of the diversion frame and the inner wall of the diversion housing. The multiple diversion holes are evenly distributed along the bottom of the diversion housing, and each diversion hole is connected to the top inlet of the corresponding conveying pipe below.
[0008] Preferably, it also includes a motion mechanism, which includes a conveying motor, a conveying shaft, a conveying plate, and a bearing. The conveying motor is fixed to the outside of one end of the conveying pipe, the conveying shaft is horizontally arranged inside the conveying pipe, one end of the conveying shaft is rotatably connected to the inner wall of the conveying pipe through the bearing, and the other end of the conveying shaft passes through the side wall of the conveying pipe and is fixedly connected to the output shaft of the conveying motor. The conveying plate is wound around the outer surface of the conveying shaft.
[0009] Preferably, the vibrators are symmetrically arranged on the two outer walls of the processing chamber shell. The installation position of the vibrators corresponds to the spiral trajectory of the spiral guide vane. The spacing between each turn of the spiral guide vane is uniform. The edge of the spiral guide vane is completely in contact with the inner wall of the processing chamber shell. The bottom end of the spiral guide vane extends to the edge of the bottom outlet of the processing chamber mechanism.
[0010] Preferably, the conveyor plate is spirally wound continuously on the conveyor shaft, the outer edge of the conveyor plate is tightly fitted with the inner wall of the conveying pipe, and the diameter of the discharge port is slightly smaller than the inner diameter of the conveying pipe.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The spiral guide vanes in the processing chamber work in conjunction with the vibrator to guide the material to fall smoothly and shake off any adhering material, preventing accumulation. The buffer chamber reduces the impact of the material and works with the rotating diverter plate of the diversion mechanism to achieve uniform material distribution. The spiral conveyor vanes in the conveying pipe fit tightly against the inner wall of the pipe, reducing conveying residue. The overall structure is tightly connected, which reduces material loss and improves conveying efficiency. It is suitable for the precise batching requirements of organic fertilizer processing and makes operation more worry-free. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a cross-sectional view of the overall structure of this utility model.
[0014] Figure 3 This is a cross-sectional view of the processing chamber mechanism of this utility model.
[0015] Figure 4 This is a schematic diagram of the diversion mechanism of this utility model.
[0016] Reference numerals in the attached drawings: 1. Feed inlet; 2. Processing chamber mechanism; 21. Processing chamber shell; 22. Vibrator; 23. Spiral guide vane; 3. Diverting mechanism; 31. Diverting plate; 32. Diverting hole; 33. Diverting shell; 34. Diverting motor; 35. Diverting frame; 4. Buffer chamber; 5. Conveying pipe; 6. Discharge port; 7. Motion mechanism; 71. Conveying motor; 72. Conveying shaft; 73. Conveying plate; 74. Bearing. Detailed Implementation
[0017] Please refer to the appendix. Figure 1-4 An organic fertilizer processing ingredient addition and conveying mechanism includes an inlet 1, a processing chamber 2, a diversion mechanism 3, a buffer chamber 4, a conveying pipe 5, and an outlet 6. The inlet 1 is located at the top of the equipment and is directly connected to the top inlet of the processing chamber 2, enabling it to quickly receive various organic fertilizer ingredients from external sources and reduce material spillage and loss. The processing chamber 2 has a hollow structure, providing ample internal space for material diversion and processing. The buffer chamber 4 is located below the processing chamber 2, with its top seamlessly connected to the bottom outlet of the processing chamber 2, which slows down the falling speed of the material and prevents it from impacting subsequent components. The diversion mechanism 3 is connected below the buffer chamber 4 to achieve uniform material diversion. The conveying pipe 5 is connected below the diversion mechanism 3 to provide a channel for material conveying. The outlet 6 is located at the end of the conveying pipe 5 away from the diversion mechanism 3 to ensure that the material is accurately output to the designated location.
[0018] For details, please refer to the appendix. Figure 3The processing chamber mechanism 2 includes a processing chamber shell 21, a vibrator 22, and a spiral guide vane 23. The spiral guide vane 23 is fixedly mounted on the inner wall of the processing chamber shell 21. Starting from the top inlet of the processing chamber shell 21, the spiral guide vane 23 extends spirally downwards along the inner wall of the processing chamber shell 21 to a position near the buffer chamber 4, guiding the material to fall smoothly along the spiral trajectory and preventing material accumulation. The vibrator 22 is mounted on the outside of the processing chamber shell 21 corresponding to the mounting area of the spiral guide vane 23. The vibrator 22 is tightly fitted to the inner wall of the processing chamber shell 21, generating high-frequency vibration to shake off adhering materials. The material on the spiral guide vane 23 and the inner wall of the processing chamber shell 21 is symmetrically arranged on the two outer walls of the processing chamber shell 21 by vibrators 22. The installation position of the vibrators 22 corresponds to the spiral trajectory of the spiral guide vane 23, which can specifically shake off the attached material at different positions. The spacing between each turn of the spiral guide vane 23 is uniform to ensure that the material falls at a consistent speed. The edge of the spiral guide vane 23 is completely in contact with the inner wall of the processing chamber shell 21 to prevent the material from falling through the gap. The bottom end of the spiral guide vane 23 extends to the edge of the bottom outlet of the processing chamber mechanism 2 to ensure that all the material is introduced into the buffer chamber 4.
[0019] For details, please refer to the appendix. Figure 4 The diversion mechanism 3 includes a diversion plate 31, a diversion hole 32, a diversion housing 33, a diversion frame 35, and a diversion motor 34. The diversion housing 33 has a hollow cavity structure, providing installation and working space for the diversion components. The diversion frame 35 is located inside the diversion housing 33. The diversion motor 34 is fixedly installed at the top center of the diversion housing 33. The output shaft of the diversion motor 34 extends vertically downward through the top of the diversion housing 33 and is fixedly connected to the diversion frame 35, enabling it to drive the diversion frame 35 to move the diversion plate 31. Rotation; The diversion plate 31 is mounted below the diversion frame 35. The diversion plate 31 has multiple diversion holes 32. The center of the diversion plate 31 coincides with the central axis of the diversion shell 33. The diversion frame 35 has a cross-shaped structure. There is a uniform gap between the end of the diversion frame 35 and the inner wall of the diversion shell 33. Multiple diversion holes 32 are evenly distributed along the bottom of the diversion shell 33, and each diversion hole 32 is connected to the top inlet of the corresponding conveying pipe 5 below, so that the material can be evenly distributed to each conveying pipe 5.
[0020] For details, please refer to the appendix. Figure 2The motion mechanism 7 includes a conveying motor 71, a conveying shaft 72, a conveying plate 73, and a bearing 74. The conveying motor 71 is fixed to the outside of one end of the conveying pipe 5 to provide power for conveying. The conveying shaft 72 is horizontally arranged inside the conveying pipe 5. One end of the conveying shaft 72 is rotatably connected to the inner wall of the conveying pipe 5 through the bearing 74 to reduce rotational friction. The other end of the conveying shaft 72 passes through the side wall of the conveying pipe 5 and is fixedly connected to the output shaft of the conveying motor 71, and can rotate under the drive of the conveying motor 71. The conveying plate 73 is wound around the outer surface of the conveying shaft 72 and pushes the material along the conveying pipe 5 as the conveying shaft 72 rotates. The conveying plate 73 is continuously wound around the conveying shaft 72 in a spiral shape, which can form a continuous pushing force and improve the conveying efficiency. The outer edge of the conveying plate 73 is tightly fitted to the inner wall of the conveying pipe 5 to prevent the material from being stuck during the conveying process. The discharge port 6 is integrally formed with the other end of the conveying pipe 5, and the diameter of the discharge port 6 is slightly smaller than the inner diameter of the conveying pipe 5, which can enhance the concentration of material output and facilitate subsequent processes.
[0021] The specific operation method of this utility model is as follows: Before starting the machine, ensure all components are securely connected, the channels are free of obstructions, and the power supply voltage is compatible. Connect the main power supply and start the vibrator 22, the shunt motor 34, and the conveyor motor 71 in sequence. After observing that there is no abnormal noise or vibration, evenly add the organic fertilizer mixture through the feed inlet 1, controlling the feeding speed to prevent blockage. Monitor the material falling, diverting, and conveying during operation. If there is accumulation, adjust the feeding speed or check the relevant components. After the mixture is added, continue running for 5-10 minutes until the material in the conveying pipe 5 is emptied. Then, turn off the conveyor motor 71, the shunt motor 34, and the vibrator 22 in sequence, and finally disconnect the main power supply.
Claims
1. An ingredient adding and conveying mechanism for organic fertilizer processing, comprising a feeding port (1), a processing chamber mechanism (2), a flow dividing mechanism (3), a buffer cavity (4), a conveying pipeline (5), and a discharging port (6), characterized in that, The feed inlet (1) is located at the top of the equipment. The feed inlet (1) is directly connected to the top entrance of the processing chamber mechanism (2). The processing chamber mechanism (2) is a hollow structure. A buffer chamber (4) is provided below the processing chamber mechanism (2). The top of the buffer chamber (4) is seamlessly connected to the bottom outlet of the processing chamber mechanism (2). A diversion mechanism (3) is connected below the buffer chamber (4). A conveying pipe (5) is connected below the diversion mechanism (3). A discharge port (6) is provided at the end of the conveying pipe (5) away from the diversion mechanism (3).
2. An ingredient addition and delivery mechanism for organic fertilizer processing according to claim 1, wherein, The processing chamber mechanism (2) includes a processing chamber shell (21), a vibrator (22), and a spiral guide vane (23). The spiral guide vane (23) is fixedly mounted on the inner wall of the processing chamber shell (21) of the processing chamber mechanism (2). The spiral guide vane (23) starts from the top inlet of the processing chamber shell (21) and extends downward in a spiral shape along the inner wall of the processing chamber shell (21) to a position close to the buffer chamber (4). The vibrator (22) is mounted on the outside of the processing chamber shell (21) in the installation area corresponding to the spiral guide vane (23). The vibrator (22) is tightly attached to the inner wall of the processing chamber shell (21).
3. A charge addition delivery mechanism for organic fertilizer processing according to claim 1, wherein, The diversion mechanism (3) includes a diversion plate (31), a diversion hole (32), a diversion housing (33), a diversion frame (35), and a diversion motor (34). The diversion housing (33) has a hollow cavity structure. The diversion frame (35) is located inside the diversion housing (33). The diversion motor (34) is fixedly installed at the top center of the diversion housing (33). The output shaft of the diversion motor (34) vertically downward penetrates the top of the diversion housing (33) and is fixedly connected to the diversion frame (35). 31) The flow divider (31) is mounted below the flow divider (35). Multiple flow divider holes (32) are provided on the flow divider plate (31). The center of the flow divider plate (31) coincides with the central axis of the flow divider shell (33). The flow divider (35) has a cross-shaped structure. There is a uniform gap between the end of the flow divider (35) and the inner wall of the flow divider shell (33). Multiple flow divider holes (32) are evenly distributed along the bottom of the flow divider shell (33), and each flow divider hole (32) is connected to the top inlet of the corresponding conveying pipe (5) below.
4. The ingredient addition and delivery mechanism for organic fertilizer processing of claim 1, wherein, It also includes a motion mechanism (7), which includes a conveying motor (71), a conveying shaft (72), a conveying plate (73), and a bearing (74). The conveying motor (71) is fixed on the outside of one end of the conveying pipe (5). The conveying shaft (72) is horizontally arranged inside the conveying pipe (5). One end of the conveying shaft (72) is rotatably connected to the inner wall of the conveying pipe (5) through the bearing (74). The other end of the conveying shaft (72) passes through the side wall of the conveying pipe (5) and is fixedly connected to the output shaft of the conveying motor (71). The conveying plate (73) is wrapped around the outer surface of the conveying shaft (72).
5. An ingredient addition and delivery mechanism for organic fertilizer processing according to claim 2, wherein, The vibrator (22) is symmetrically arranged on both sides of the outer wall of the processing chamber shell (21). The installation position of the vibrator (22) corresponds to the spiral trajectory of the spiral guide vane (23). The spacing between each turn of the spiral guide vane (23) is uniform. The edge of the spiral guide vane (23) is completely attached to the inner wall of the processing chamber shell (21). The bottom end of the spiral guide vane (23) extends to the edge of the bottom outlet of the processing chamber mechanism (2).
6. An ingredient addition and delivery mechanism for organic fertilizer processing according to claim 4, wherein, The conveyor plate (73) is spirally wound continuously on the conveyor shaft (72). The outer edge of the conveyor plate (73) is tightly fitted with the inner wall of the conveying pipe (5). The discharge port (6) is integrally formed with the other end of the conveying pipe (5), and the diameter of the discharge port (6) is slightly smaller than the inner diameter of the conveying pipe (5).