Rapid Dispersed Material Lifting Device for Intelligent Production Lines

Abstract

This utility model provides a rapid dispersive material lifting device for intelligent production lines, comprising: a first outer frame with a second outer frame on one side; and multiple sets of transmission rollers evenly rotating inside the first and second outer frames. This utility model uses a hydraulic cylinder as a power source, driving a rack to move linearly through its output end. The transmission response is rapid, the power output is stable, and it can precisely control the opening and closing of subsequent partitions, adapting to the rapid feeding rhythm of intelligent production lines. The rotating shaft and rotating plate form a linkage structure. In the non-dispersive state, the rotating plate and partitions can be stored in the storage slot of the first outer frame, without occupying conveying space or affecting the normal straight-line movement of the workpieces. The partitions, as core guiding components, clearly define the dispersive path of the workpieces through their unfolded shielding and guiding functions, preventing congestion or deviation from the target direction at the diversion point, and ensuring the orderly dispersive conveying of multiple workstations.

Description

Technical Field

[0001] This utility model relates to the technical field of material lifting devices, specifically a rapid dispersive material lifting device for intelligent production lines. Background Technology

[0002] The rapid development of technologies such as artificial intelligence, the Internet of Things, big data, and digital twins has provided key support for the intelligentization of production lines. For example, the Internet of Things can realize the interconnection of production equipment and real-time data collection, while artificial intelligence algorithms can analyze production data and achieve adaptive adjustment of process parameters.

[0003] To adapt to the continuous operation requirements of intelligent production lines and ensure precise matching between workpiece supply and production processing progress, lifting devices are typically used to transport workpieces. Existing lifting devices are usually based on conveyor belts to perform the handling and lifting of raw materials. This enables high-speed and continuous transport of workpieces, effectively avoiding production line downtime caused by workpiece supply delays, ensuring a smooth and continuous production process, and providing key material support for the efficient operation of intelligent production lines.

[0004] However, existing material handling devices generally have functional limitations, typically involving the directional transfer of workpieces to a single workstation. In intelligent production lines where multiple workstations are required to process a single workpiece in parallel, multiple independent conveyor belts and supporting transmission mechanisms must be added to meet the synchronous material supply needs of each processing station. This not only leads to a complex production line layout and increased equipment space occupation, but also increases equipment purchase and maintenance costs. Furthermore, improper connection of multiple conveying paths can easily affect production continuity. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a rapid dispersive material lifting device for intelligent production lines, which can solve the existing problems.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows: The intelligent production line uses a rapid, decentralized material handling device, including: The first outer frame has a second outer frame on one side; The conveyor rollers, multiple sets of conveyor rollers are uniformly rotated and arranged inside the first outer frame and the second outer frame, and the workpiece is placed on the top of the conveyor rollers; The dispersion component includes a mounting plate, a hydraulic cylinder, and a rotating shaft. The mounting plate is provided on one side of the top of the first outer frame, and the hydraulic cylinder is provided on one side of the mounting plate. A rack is provided at the output end of the hydraulic cylinder. A rotating shaft is rotatably provided on the other side of the top of the mounting plate. A gear is provided at the upper outer end of the rotating shaft. The rack and the gear are meshed together. A rotating plate is provided at the lower outer end of the rotating shaft, and a partition is provided at the bottom of the rotating plate. The buffer assembly includes buffer rollers, a main shaft, and a buffer plate. An installation groove is provided on the inner side of the partition plate. Multiple sets of buffer rollers are evenly rotatably arranged in the first half of the inner side of the installation groove, and multiple sets of main shafts are evenly rotatably arranged in the second half of the inner side of the installation groove. A buffer plate is provided on the outer side of the main shaft.

[0007] Furthermore, a storage slot is provided on the other side of the first outer frame, and the rotating plate is inserted into the storage slot.

[0008] Furthermore, a support plate is provided on the top side of the mounting plate, a limiting groove is provided on the inner side of the support plate, and a limiting strip is provided at the bottom of the rack, the limiting strip being slidably embedded in the limiting groove.

[0009] Furthermore, a torsion spring is provided between the buffer plate and the mounting groove.

[0010] Furthermore, the torsion spring is disposed on the outside of the main shaft.

[0011] Compared with the prior art, the beneficial effects of this utility model include: 1. Using a hydraulic cylinder as a power source, the output end drives the rack to move linearly, resulting in rapid transmission response and stable power output. It can precisely control the opening and closing of the subsequent partitions, adapting to the fast feeding rhythm of intelligent production lines. The rotating shaft and rotating plate form a linkage structure, which can drive the partitions to switch between "storage" and "expansion". In the non-dispersed state, the rotating plate and partitions can be stored in the storage slot of the first outer frame, without occupying the conveying space or affecting the normal straight movement of the workpieces. As a core guiding component, the partitions, through the blocking and guiding effect after unfolding, clarify the dispersion path of the workpieces, avoid the workpieces from congesting or deviating from the target direction at the diversion point, and ensure the orderly dispersion of multi-station conveying. 2. When the workpiece is diverted, it first contacts the buffer plate. The impact force causes the buffer plate to drive the main shaft to rotate slightly. The torsion spring absorbs and weakens the impact force through elastic deformation, avoiding direct collision between the workpiece and the partition plate, which may cause surface damage or structural deformation. This ensures the integrity of the workpiece during the conveying process. The multiple sets of buffer rollers in the first half of the installation groove convert the sliding friction between the workpiece and the partition plate into rolling friction, which greatly reduces the resistance to workpiece movement, improves the flexibility and smoothness of workpiece movement along the guide path, avoids workpiece jamming during the guiding process, and helps the workpiece to quickly transition to the transfer roller of the second outer frame, ensuring the efficiency of dispersed material lifting. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of the rapid dispersing material lifting device for intelligent production lines according to this utility model; Figure 2 This is a schematic diagram of the structure of the distributed component of this utility model; Figure 3 This is a schematic diagram of the partition structure of this utility model; Figure 4 This utility model Figure 3 Another perspective structural diagram; Figure 5 This is a schematic diagram of the buffer plate structure of this utility model; Explanation of annotations in the diagram: 110. First outer frame; 111. Receiving trough; 120. Second outer frame; 130. Workpiece; 140. Transfer roller; 200, Dispersion component; 210, Mounting plate; 220, Rotating plate; 230, Hydraulic cylinder; 240, Rack; 241, Limiting strip; 250, Gear; 260, Rotating shaft; 270, Partition plate; 271, Mounting groove; 280, Support plate; 281, Limiting groove; 300, Buffer assembly; 310, Buffer roller; 320, Buffer plate; 330, Torsion spring; 340, Main shaft. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0015] like Figure 1 - Figure 5 As shown, this utility model provides a rapid dispersing material lifting device for intelligent production lines, comprising: The first outer frame 110 has a second outer frame 120 on one side; The conveyor roller 140, and multiple sets of conveyor rollers 140 are uniformly rotated and arranged inside the first outer frame 110 and the second outer frame 120. The workpiece 130 is arranged on the top of the conveyor roller 140. The dispersion component 200 includes a mounting plate 210, a hydraulic cylinder 230, and a rotating shaft 260. The mounting plate 210 is provided on one side of the top of the first outer frame 110, and the hydraulic cylinder 230 is provided on one side of the mounting plate 210. A rack 240 is provided at the output end of the hydraulic cylinder 230. The rotating shaft 260 is rotatably provided on the other side of the top of the mounting plate 210. A gear 250 is provided at the upper outer end of the rotating shaft 260. The rack 240 and the gear 250 are meshed together. A rotating plate 220 is provided at the lower outer end of the rotating shaft 260, and a partition plate 270 is provided at the bottom of the rotating plate 220. The buffer assembly 300 includes a buffer roller 310, a main shaft 340, and a buffer plate 320. The inner side of the partition plate 270 is provided with an installation groove 271. Multiple sets of buffer rollers 310 are evenly rotatably arranged in the front half of the inner side of the installation groove 271, and multiple sets of main shafts 340 are evenly rotatably arranged in the rear half of the inner side of the installation groove 271. The outer side of the main shaft 340 is provided with a buffer plate 320.

[0016] In the above scheme: 1. The connection between the first outer frame 110 and the second outer frame 120 facilitates the transport of the workpiece 130 to different positions; 2. By controlling the start of the hydraulic cylinder 230, the rack 240 can drive the gear 250 to rotate, which in turn drives the partition 270 to rotate, thus guiding the movement direction of the partition 270 and allowing the workpiece 130 to be transported to different workstations. 3. The spring force of the torsion spring 330 can reduce the impact force of the workpiece 130 through the buffer plate 320, thereby protecting the workpiece 130.

[0017] In this embodiment, a storage groove 111 is provided on the other side of the first outer frame 110, and the rotating plate 220 is inserted into the inside of the storage groove 111.

[0018] In the above scheme: when the device is in a non-distributed working state, the hydraulic cylinder 230 is in a retracted state, driving the rack 240 to move to the left. Through the meshing transmission between the gear 250 and the rack 240, the rotating shaft 260 rotates clockwise, thereby driving the rotating plate 220 to rotate synchronously. Finally, the rotating plate 220 is fully inserted into the inner side of the receiving groove 111. At this time, the partition 270 is also stored on the left side of the first outer frame 110 along with the rotating plate 220, without occupying the space of the conveying channel, ensuring that the workpiece 130 can be smoothly conveyed in a straight line along the first outer frame 110.

[0019] In this embodiment, a support plate 280 is provided on the top side of the mounting plate 210, a limiting groove 281 is provided on the inner side of the support plate 280, and a limiting strip 241 is provided at the bottom of the rack 240, with the limiting strip 241 slidingly embedded in the inner side of the limiting groove 281.

[0020] In the above scheme: when the hydraulic cylinder 230 drives the rack 240 to move linearly, the limiting strip 241 will slide synchronously along the limiting groove 281. Through the meshing action of the "T"-shaped structure, the movement trajectory of the rack 240 is precisely constrained, effectively preventing the rack 240 from jumping up and down or deviating left and right during the movement, ensuring that the rack 240 and the gear 250 always maintain a stable meshing state, improving the transmission accuracy, and avoiding deviations in the dispersed action due to meshing failure.

[0021] In this embodiment, a torsion spring 330 is provided between the buffer plate 320 and the mounting groove 271.

[0022] In the above scheme: the impact force of the workpiece 130 causes the buffer plate 320 to rotate inward towards the mounting groove 271. At this time, the torsion spring 330 is compressed and produces elastic deformation, which converts the impact force into the elastic potential energy of the torsion spring 330, thereby effectively weakening the impact force of the workpiece 130.

[0023] In this embodiment, the torsion spring 330 is disposed on the outside of the main shaft 340.

[0024] In the above scheme: when the workpiece 130 impacts the buffer plate 320, the buffer plate 320 drives the spindle 340 to rotate, and the spindle 340 directly drives the torsion spring 330 to deform. The force transmission path is shorter and the buffer response is faster. At the same time, the spindle 340 provides good support and positioning for the torsion spring 330, preventing the torsion spring 330 from shifting or falling off during the deformation process.

[0025] In this embodiment, when rapid dispersing and feeding of workpiece 130 is required, the device constructs a basic conveying frame based on the first outer frame 110 and the connected second outer frame 120. Workpiece 130 is placed on top of multiple sets of conveying rollers 140 evenly distributed inside the two frames. After the conveying rollers 140 start rotating, they can smoothly drive the workpiece 130 at the top to move along a preset path, laying the foundation for the subsequent dispersing process.

[0026] When workpiece 130 is conveyed to the connection position between the first outer frame 110 and the second outer frame 120, and workpiece 130 needs to be distributed to different workstations, the hydraulic cylinder 230 mounted on one side of the mounting plate 210 is activated. The output end of the hydraulic cylinder 230 drives the rack 240 to move linearly. During this process, the limiting strip 241 at the bottom of the rack 240 will slide synchronously along the limiting groove 281 of the top support plate 280 of the mounting plate 210. Through this limiting action, the movement trajectory of the rack 240 is precisely constrained, preventing it from deviating and affecting the transmission accuracy.

[0027] Because the rack 240 is meshed with the gear 250 at the upper end of the rotating shaft 260, the linear movement of the rack 240 is converted into the rotational motion of the gear 250, which in turn drives the rotating shaft 260, which is rotatably mounted on the top of the mounting plate 210, to rotate synchronously. The rotating plate 220 connected to the lower end of the rotating shaft 260 rotates together with the rotating shaft 260, causing the bottom partition 270 to rotate and slide out from the receiving groove 111 on the other side of the first outer frame 110. After the partition 270 slides out, it forms a guide block on the corresponding outlet of the first outer frame 110, forcing the workpiece 130 to move along the surface of the partition 270 toward the second outer frame 120, and finally smoothly transition to the transfer roller 140 inside the second outer frame 120, completing the decentralized conveying of the workpiece 130 to the target station.

[0028] During the process of guiding the workpiece 130 by the partition 270, the workpiece 130 will first come into contact with the buffer plate 320 in the rear half of the mounting groove 271 of the partition 270. Since the buffer plate 320 is rotatably mounted in the mounting groove 271 via the main shaft 340, and a torsion spring 330 is sleeved on the outside of the main shaft 340, the impact force generated by the workpiece 130 will cause the buffer plate 320 to drive the main shaft 340 to rotate slightly. At the same time, the torsion spring 330 will undergo elastic deformation and release a reverse elastic force, effectively buffering and weakening the impact force, and preventing the workpiece 130 from being damaged due to direct collision with the partition 270.

[0029] As the workpiece 130 continues to move along the partition 270 to the front half of the mounting groove 271, multiple sets of buffer rollers 310 evenly distributed in this area will rotate synchronously with the movement of the workpiece 130, converting the sliding friction between the workpiece 130 and the partition 270 into rolling friction, greatly reducing the moving resistance, improving the flexibility and smoothness of the movement of the workpiece 130, and helping the workpiece 130 to be efficiently and smoothly transferred to the transmission roller 140 of the second outer frame 120, ultimately realizing the rapid and safe dispersion and lifting of the workpiece 130.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rapid dispersive material lifting device for intelligent production lines, characterized in that: include: The first outer frame (110) has a second outer frame (120) on one side. The transfer roller (140) is arranged in a uniformly rotating manner inside the first outer frame (110) and the second outer frame (120). The top of the transfer roller (140) is provided with a workpiece (130). The dispersion assembly (200) includes a mounting plate (210), a hydraulic cylinder (230), and a rotating shaft (260). The mounting plate (210) is provided on one side of the top of the first outer frame (110), and the hydraulic cylinder (230) is provided on one side of the mounting plate (210). A rack (240) is provided at the output end of the hydraulic cylinder (230). The rotating shaft (260) is rotatably provided on the other side of the top of the mounting plate (210). A gear (250) is provided at the upper outer end of the rotating shaft (260). The rack (240) and the gear (250) are meshed together. A rotating plate (220) is provided at the lower outer end of the rotating shaft (260), and a partition plate (270) is provided at the bottom of the rotating plate (220). The buffer assembly (300) includes a buffer roller (310), a main shaft (340) and a buffer plate (320). The inner side of the partition plate (270) is provided with an installation groove (271). Multiple sets of buffer rollers (310) are evenly rotatably arranged in the front half of the inner side of the installation groove (271), and multiple sets of main shafts (340) are evenly rotatably arranged in the rear half of the inner side of the installation groove (271). The outer side of the main shaft (340) is provided with a buffer plate (320).

2. The rapid dispersive material lifting device for intelligent production lines according to claim 1, characterized in that: A storage slot (111) is provided on the other side of the first outer frame (110), and the rotating plate (220) is inserted into the inside of the storage slot (111).

3. The rapid dispersive material lifting device for intelligent production lines according to claim 2, characterized in that: The mounting plate (210) has a support plate (280) on its top side. A limiting groove (281) is provided on the inner side of the support plate (280). A limiting strip (241) is provided at the bottom of the rack (240). The limiting strip (241) is slidably embedded in the inner side of the limiting groove (281).

4. The rapid dispersive material lifting device for intelligent production lines according to claim 3, characterized in that: A torsion spring (330) is provided between the buffer plate (320) and the mounting groove (271).

5. The rapid dispersive material lifting device for intelligent production lines according to claim 4, characterized in that: The torsion spring (330) is located on the outside of the main shaft (340).

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