A high-efficiency, bidirectional, barrel-feeding, mobile, explosion-proof palletizing machine

Abstract

This application discloses a high-efficiency, bidirectional, mobile, explosion-proof palletizing machine for barrels, relating to the field of automated material handling equipment. It includes a frame with multiple casters at the bottom and a placement area for pallets. A conveying mechanism is fixedly mounted on the frame for conveying barrels. A sensor for detecting barrels is mounted on the conveying mechanism. A palletizing mechanism is located above the conveying mechanism and fixedly mounted on the frame. The palletizing mechanism is signal-connected to the sensor and performs a palletizing action when the sensor detects a barrel, transferring the barrel to a pallet in the placement area. This application offers advantages such as flexible deployment, strong adaptability, high palletizing efficiency, high automation, and suitability for confined workshop environments with explosion-proof requirements.

Description

Technical Field

[0001] This application relates to the technical field of automated material handling equipment, and in particular to a high-efficiency bidirectional drum-feeding mobile explosion-proof palletizer. Background Technology

[0002] In industrial production sectors such as chemicals, pharmaceuticals, and food, the palletizing of 25L drums still largely relies on manual labor. The traditional manual palletizing method involves placing pallets in designated areas, then manually moving the filled drums and placing them onto the pallets one by one. This method is not only labor-intensive and inefficient, but also constrained by rising labor costs and difficulties in recruiting workers, becoming one of the bottlenecks restricting the improvement of production efficiency.

[0003] Meanwhile, while traditional automated palletizing equipment can replace manual labor to some extent, it is typically bulky, occupies a large area, has high installation and fixing requirements, and incurs significant investment costs. For many older chemical companies with cramped and compact production workshops, large-scale automation upgrades often face practical difficulties such as insufficient space, long upgrade cycles, and large capital investments. Utility Model Content

[0004] In view of the above-mentioned existing technology, in order to solve the problems of traditional automated palletizing equipment having a large footprint, inconvenient fixed installation and difficulty in adapting to narrow and old workshop spaces, this application provides a high-efficiency bidirectional barrel feeding mobile explosion-proof palletizing machine.

[0005] This application provides a high-efficiency, bidirectional, drum-feeding, mobile explosion-proof palletizing machine, which adopts the following technical solution: A high-efficiency, bidirectional, explosion-proof mobile palletizing machine includes a frame with multiple casters at the bottom and a placement area for placing pallets; a conveying mechanism fixedly mounted on the frame for conveying buckets; a sensor for detecting buckets on the conveying mechanism; and a palletizing mechanism located above the conveying mechanism and fixedly mounted on the frame. The palletizing mechanism is signal-connected to the sensor and performs a palletizing action when the sensor detects a bucket, transferring the bucket to a pallet located in the placement area.

[0006] By adopting the above technical solution, the conveying mechanism, palletizing mechanism, and mobile frame with casters are integrated into one unit, giving the machine flexible movement and rapid deployment capabilities. The workstation can be easily adjusted according to the actual layout and needs of the production line, solving the pain points of traditional large fixed palletizers that require high workshop space and installation foundations, making them difficult to apply in narrow or old workshops. At the same time, the equipment integrates detection and automatic palletizing functions, realizing full automation of the entire process of conveying, positioning, and palletizing drummed products, significantly reducing labor intensity and improving operational efficiency.

[0007] Preferably, the conveying mechanism includes a driving component and multiple conveying rollers. A fixed frame is provided on the frame body, with both ends of the fixed frame extending out of the frame body along the length direction. The multiple conveying rollers are spaced apart along the length direction of the fixed frame and rotatably mounted on the fixed frame. The driving component is located at the end of the fixed frame and is used to drive the conveying rollers to rotate in order to convey the barrel.

[0008] By adopting the above technical solution and using a roller conveyor, the structure is simple and reliable, the operation is stable, and it can provide continuous and smooth conveying power for the barrels. The design of the fixed frame extending out of the frame at both ends allows the barrels to be fed from both sides of the equipment, realizing the flexibility of "two-way barrel feeding" and further adapting to different production line layouts.

[0009] Preferably, there are multiple sensors, which are spaced apart along the length of the fixed frame. A baffle is provided above the conveying roller, and the baffle is detachably connected to the fixed frame. The baffle is used to prevent the barrels from continuing to move along the conveying direction, so that multiple barrels are arranged sequentially on the conveying roller and abut against each other. The sensors are used to detect the number of barrels on the conveying roller. When a predetermined number of barrels are detected, the palletizing mechanism performs a palletizing action.

[0010] By adopting the above technical solution, the combination of baffles and multiple sensors enables automatic queuing, positioning, and quantity confirmation of the barrels before palletizing. The palletizing mechanism only starts after the sensors detect that all the required number of barrels for a layer are in place, ensuring the accuracy and completeness of each grab and placement, avoiding empty grabs or missed grabs, and laying the foundation for efficient and neat palletizing.

[0011] Preferably, two guide rods are provided above the conveying roller. The two guide rods are parallel and spaced apart. The guide rods are parallel to the fixed frame and are fixedly installed on the fixed frame without contacting the conveying roller. A guide channel is formed between the two guide rods to limit the lateral movement of the barrel.

[0012] By adopting the above technical solution, the guide channel formed by the guide rod can effectively constrain the lateral displacement or deflection of the barrel during the conveying process, ensuring that all barrels are conveyed along the preset straight path and finally accurately aligned, providing a reliable position guarantee for the subsequent batch grasping by the robot arm, and improving the positioning accuracy and operational stability of the entire system.

[0013] Preferably, the palletizing mechanism includes a robotic arm, a lifting component, and a translation component; the translation component is mounted on the frame, the lifting component is mounted on the translation component, and the translation component drives the lifting component to move horizontally; multiple robotic arms are provided, and the multiple robotic arms are connected to the lifting component, and the lifting component drives each robotic arm to move vertically to grab or release the barrel.

[0014] By adopting the above technical solution, and through the coordinated operation of the translation and lifting components, multiple robotic arms are driven to complete compound movements in both horizontal and vertical directions. This enables precise grabbing of a single layer of barrels arranged on the conveyor line, and their transfer and stacking onto designated positions on a pallet. This structure automates and batches the palletizing process, significantly improving palletizing efficiency.

[0015] Preferably, the translation component includes a first slide rail and a slide table. Two first slide rails are provided, and the two first slide rails are fixedly installed on the frame. A slider that cooperates with the two first slide rails is provided on the bottom surface of the slide table. The movement direction of the slide table along the first slide rail is perpendicular to the movement direction of the conveying roller conveying barrel. The lifting component is installed on the top surface of the slide table, and a first driving component for driving the slide table to move along the first slide rail is provided on the frame.

[0016] By adopting the above technical solution, a high-precision slide rail slider mechanism is used as the translation guide, resulting in smooth movement, good rigidity, and accurate positioning. The layout, with the translation direction perpendicular to the conveying direction, optimizes the movement path of the palletizing mechanism, enabling it to efficiently traverse between the conveying and stacking areas. The structure is compact, and the action path is clear.

[0017] Preferably, the first drive assembly includes a first drive motor, a drive pulley, a driven pulley, and a belt. The first drive motor is disposed between the two first slide rails and located at one end of the first slide rail along its own length. The first drive motor is fixedly mounted on the frame. The drive pulley is coaxially connected to the output shaft of the first drive motor. The driven pulley is rotatably mounted on the frame and is disposed opposite to the drive pulley along the length of the first slide rail. The belt is wound between the drive pulley and the driven pulley, and the belt is fixedly connected to the slide table.

[0018] By adopting the above technical solution and using synchronous belt drive to propel the slide table, the advantages of smooth transmission, low noise, simple structure, and convenient maintenance are achieved. The belt is directly fixed to the slide table, directly converting rotary motion into linear motion, resulting in a short transmission chain, fast response speed, and high control precision.

[0019] Preferably, the lifting assembly includes a lifting rod and a second slide rail, the lifting rod being vertically arranged; a bracket is provided on the slide platform, and a slider is mounted on the bracket; the second slide rail is slidably engaged with the slider, and the second slide rail is fixedly mounted on the side wall of the lifting rod; a mounting plate is fixedly connected to the bottom end of the lifting rod, and multiple robotic arms are arranged at intervals along the length direction of the mounting plate and detachably mounted on the mounting plate; a second driving assembly for driving the second slide rail and the lifting rod to move up and down along the slider is also provided on the slide platform.

[0020] By adopting the above technical solutions, the lifting components also use slide rail sliders for guidance, ensuring the verticality and stability of the lifting movement; the mounting plate is used to centrally install multiple robotic arms, and the robotic arms are detachable, which facilitates quick replacement or adjustment of the spacing according to the specifications of the barrel or the stacking mode, thereby improving the adaptability and maintainability of the equipment.

[0021] Preferably, the second drive assembly includes a second drive motor, a gear, and a rack. The rack is parallel to the lifting rod and is fixedly installed on the side wall of the lifting rod away from the second slide rail. The second drive motor is fixedly installed on the slide table, and the gear is coaxially connected to the rotating shaft of the second drive motor, and the gear meshes with the rack.

[0022] By adopting the above technical solution, the lifting drive is achieved using a gear and rack transmission, which has advantages such as large transmission torque, high rigidity, precise positioning, and no cumulative slippage error. The compact structure provides stable and reliable vertical lifting power, ensuring precise and powerful movements when the robotic arm grasps and releases the bucket.

[0023] Preferably, the mounting plate has oblong holes along its length that correspond one-to-one with multiple robotic arms. The robotic arms are adjustablely mounted on the mounting plate by means of bolts that engage with the corresponding oblong holes. The length of the oblong holes at both ends of the mounting plate is greater than the length of the oblong holes in the middle region of the mounting plate.

[0024] By adopting the above technical solution, the waist-shaped hole design allows for flexible and precise adjustment of the spacing between multiple robotic arms according to the barrel diameter or stacking pattern. The longer waist-shaped holes at both ends provide greater adjustment margin for the robotic arms when adjusting the overall width, compensating for installation errors or adapting to specific edge stacking requirements, further enhancing the equipment's adaptability to barrels of different sizes and stacking accuracy.

[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. By integrating the conveying mechanism, palletizing mechanism, and mobile frame with casters into one unit, the machine is highly mobile and can be deployed quickly. The workstation can be easily adjusted according to the actual layout and needs of the production line, solving the pain points of traditional large fixed palletizers that require high workshop space and installation foundation and are difficult to apply in narrow or old workshops. At the same time, the equipment integrates detection and automatic palletizing functions, realizing full automation of the entire process of barrel products from conveying, positioning to palletizing, significantly reducing labor intensity and improving work efficiency. 2. Through the coordinated operation of the translation and lifting components, multiple robotic arms are driven to complete compound movements in both horizontal and vertical directions, thereby accurately grasping the entire layer of barrels arranged on the conveyor line and transferring and stacking them into the designated position on the pallet; this structure realizes the automation and batch processing of palletizing operations, greatly improving palletizing efficiency. 3. The lifting assembly also adopts a slide rail slider guide to ensure the verticality and stability of the lifting movement; the mounting plate is used to centrally install multiple robotic arms, and the robotic arms are detachable, which facilitates quick replacement or adjustment of the spacing according to the barrel specifications or stacking mode, thereby improving the adaptability and maintainability of the equipment. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view structural diagram of the present invention; Figure 3 The top view of this utility model shows the installation position of the conveying structure; Figure 4 The top view of this utility model shows the installation position of the palletizing mechanism.

[0027] Reference numerals: 1. Frame; 11. Placement area; 2. Conveying mechanism; 21. Drive component; 22. Conveying roller; 221. Sprocket; 222. Transmission gear; 3. Palletizing mechanism; 31. Robotic arm; 32. Lifting assembly; 321. Lifting rod; 322. Second slide rail; 33. Translation assembly; 331. First slide rail; 332. Slide table; 3321. Bracket; 4. Casters; 5. Support assembly; 51. Screw; 511. Rotating handle; 52. Support pad; 6. Sensor; 7. Fixture; 8. Guide rod; 9. Slider; 10. First drive assembly; 101. First drive motor; 102. Drive pulley; 103. Driven pulley; 104. Belt; 12. Second drive assembly; 121. Second drive motor; 122. Gear; 1221. Drive gear; 1222. Driven gear; 123. Rack; 13. Mounting plate; 131. Waist-shaped hole; 14. Baffle. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1 - Appendix Figure 4 This application will be described in further detail.

[0029] This application discloses a high-efficiency bidirectional drum feeding mobile explosion-proof palletizing machine.

[0030] Reference Figure 1 A high-efficiency, bidirectional, explosion-proof mobile palletizing machine includes a frame 1, a conveying mechanism 2, and a palletizing mechanism 3. The frame 1 has a placement area 11 for placing pallets. Multiple casters 4 are evenly distributed on the bottom of the frame 1, enabling the machine to move flexibly and quickly adjust its position according to production needs, adapting to narrow or variable workshop layouts. A support component 5 is also provided at the bottom of the frame 1 for fixing to the bottom surface. This support component 5 allows for quick and stable fixing of the machine after it moves to the target position, preventing palletizing accuracy and operational safety from being affected by equipment shaking or displacement during palletizing operations. A fixed frame 7 is provided on the frame 1, and the conveying mechanism 2 is fixedly mounted on the fixed frame 7 for conveying barrels. A sensor 6 for detecting barrels is provided on the fixed frame 7. The palletizing mechanism 3 is located above the conveying mechanism 2 and fixedly mounted on the frame 1. The palletizing mechanism 3 is signal-connected to the sensor 6. When the sensor 6 detects a barrel, the palletizing mechanism 3 activates, transferring the barrel to the pallet located in the placement area 11.

[0031] In this embodiment, the frame 1 is welded from multiple square steel bars, which has the advantages of a solid structure, strong load-bearing capacity, good overall rigidity and easy processing and manufacturing. It can provide a stable and reliable foundation support for the conveying mechanism 2 and the palletizing mechanism 3, while taking into account the structural strength of the equipment.

[0032] Reference Figure 2 The bottom of the frame 1 is fixed in a rectangular shape by welding multiple square steel bars. The support component 5 includes multiple screws 51 and support pads 52. The multiple screws 51 are symmetrically and vertically arranged at the four corners of the bottom of the frame 1. Multiple casters 4 are also arranged at the four corners of the bottom of the frame 1. The multiple screws 51 pass through the horizontal and vertical square steel bars that are welded to each other at the same location. The square steel bars are provided with pre-welded and fixed threaded mounting sleeves. The top of the screw 51 is provided with a rotating handle 511. The bottom of the screw 51 passes through the square steel bars and is threadedly engaged with the threaded mounting sleeves. The support pads 52 are fixedly installed at the bottom end of the screw 51.

[0033] Once the equipment is moved to the target workstation, the operator can rotate the handles on the top of each screw 51 to drive the screw 51 to rotate within the threaded mounting sleeve and extend downwards, causing the support pad 52 to press stably against the ground. This process smoothly lifts the entire equipment, causing the casters 4 to leave the ground or only slightly contact the ground, thus switching the equipment from a mobile state to a fixed support state.

[0034] When relocation is required, rotate the handle in the opposite direction. The screw 51 will drive the support pad 52 to rise and retract, and the weight of the equipment will be fully supported by the caster 4 again, thus restoring the flexible movement function.

[0035] Reference Figure 3 The conveying mechanism 2 includes a drive component 21 and multiple conveying rollers 22. A fixed frame 7 extends from both ends of the frame body 1 along its length. Multiple conveying rollers 22 are spaced apart along the length of the fixed frame 7 and rotatably mounted on it. One end of each conveying roller 22 extends out of the fixed frame 7 and is coaxially mounted with a sprocket 221 and a transmission gear 222. A closed transmission chain is wound around the sprockets 221 of the multiple conveying rollers 22 to ensure synchronous rotation. The drive component 21 is located at one end of the fixed frame 7 along its length. In this embodiment, the drive component 21 is a rotary motor. A reducer is mounted on the fixed frame 7. The output shaft of the rotary motor and the input shaft of the reducer are coaxially connected via a coupling. A gear is coaxially fixed on the output shaft of the reducer. This gear meshes with the transmission gear 222 of one of the conveying rollers 22 at the far end of the fixed frame 7 along its length, thereby directly transmitting power to that conveying roller 22, and subsequently driving all the conveying rollers 22 to rotate synchronously via chain transmission.

[0036] Two guide rods 8 are provided above the conveyor roller 22. The two guide rods 8 are parallel to the fixed frame 7 and are spaced apart. The two guide rods 8 are fixedly installed on the fixed frame 7 and do not abut against the conveyor roller 22. A guide channel is formed between the two guide rods 8 to limit the lateral movement of the barrel. The width of the guide channel is slightly larger than the diameter of the barrel to be conveyed, so as to ensure that the barrel can pass smoothly while effectively restraining its lateral displacement or deflection.

[0037] Reference Figure 1 The palletizing mechanism 3 includes a robotic arm 31, a lifting assembly 32, and a translation assembly 33. The placement area 11 is located on the vertical side of the conveying mechanism 2 along its conveying direction. The translation assembly 33 is mounted on the frame 1, and its direction of movement is perpendicular to the conveying direction of the conveying mechanism 2, thus spanning across the conveying mechanism 2 and the placement area 11. The lifting assembly 32 is mounted on the moving part of the translation assembly 33, and the translation assembly 33 drives the lifting assembly 32 to move horizontally. Multiple robotic arms 31 are provided, and multiple robotic arms 31 are connected to the lifting assembly 32. The lifting assembly 32 drives each robotic arm 31 to move vertically to grab or release the barrel.

[0038] Reference Figure 2 and Figure 4The translation component 33 includes a first slide rail 331 and a slide table 332. There are two parallel first slide rails 331, extending perpendicularly to the conveying direction of the conveying mechanism 2, and they are fixedly mounted on the frame 1. A slider 9, which slides along the two slide rails, is fixedly mounted on the bottom surface of the slide table 332. The lifting component 32 is located on the top surface of the slide table 332. A first drive component 10 is provided on the frame 1 to drive the slide table 332 to slide along the slide rails.

[0039] The first drive assembly 10 includes a first drive motor 101, a drive pulley 102, a driven pulley 103, and a belt 104. The first drive motor 101 is disposed between two first slide rails 331, located at one end of the slide rail along its length and fixedly mounted on the frame 1. A reducer is mounted on the frame 1 at the location of the first drive motor 101. The output shaft of the first drive motor 101 and the input shaft of the reducer are coaxially and fixedly connected via a coupling. The drive pulley 102 is coaxially and fixedly connected to the output shaft of the reducer. The driven pulley 103 is located at the end of the first slide rail 331 away from the drive pulley 102 and is disposed opposite to the drive pulley 102. Two symmetrically arranged bearing seats are fixedly mounted on the frame 1. A rotating shaft is inserted between the two bearing seats and rotatably mounted. The driven pulley 103 is coaxially fixed on the rotating shaft. The belt 104 is wound between the drive pulley 102 and the driven pulley 103, and the belt 104 is fixedly connected to the slide table 332.

[0040] Reference Figure 1 and Figure 4 The lifting assembly 32 includes two lifting rods 321 and a second slide rail 322. The two lifting rods 321 are vertically and parallelly arranged on a slide table 332. Two supports 3321 are symmetrically arranged on the slide table 332, with the two lifting rods 321 located between the two supports 3321. The two second slide rails 322 are respectively installed on the side walls of the two lifting rods 321 near the supports 3321, and two sliders 9 that slide and cooperate with the second slide rails 322 are fixedly installed on the supports 3321. The lifting rods 321 are slidably connected to the sliders 9 on the supports 3321 through the second slide rails 322, thereby allowing them to rise and fall smoothly in the vertical direction. The slide table 332 is also provided with a second drive assembly 12 for driving the two lifting rods 321 to rise and fall synchronously along the second slide rails 322.

[0041] A mounting plate 13 is provided at the bottom of the lifting rod 321 along the vertical direction. The bottom ends of the two lifting rods 321 are fixedly connected to the mounting plate 13 by bolts. Multiple waist-shaped holes 131 are opened on the mounting plate 13 corresponding to each robot arm. The robot arm 31 is adjustablely mounted on the mounting plate 13 by bolts and corresponding waist-shaped holes 131. The length of the waist-shaped holes 131 located at both ends of the mounting plate 13 in the length direction is longer than the length of the waist-shaped holes 131 in the middle area of ​​the mounting plate 13.

[0042] The design of the waist-shaped holes 131 allows for flexible and precise lateral adjustment of the mounting positions of multiple robotic arms 31 on the mounting plate 13 according to the specific diameter of the barrels to be stacked, thus adapting to the stacking requirements of barrels of different specifications and greatly improving the versatility of the equipment. Simultaneously, the waist-shaped holes 131 at both ends of the mounting plate 13 are designed to be longer, providing greater adjustment margin for the position of the outermost robotic arm 31. This design is particularly beneficial for precisely controlling the alignment of the outer contour of the entire row of barrels on the pallet during stacking, ensuring the overall stability of the stacking process.

[0043] The second drive assembly 12 includes a second drive motor 121, two gears 123, and two racks 124. The two racks 124 are vertically and parallelly fixedly mounted on the opposing sides of the two lifting rods 321. The two gears 123 are respectively the drive gear 1221 and drive gear 1222. The second drive motor 121 is mounted on a slide table 332, which also has a reducer. The output shaft of the second drive motor 121 is coaxially and fixedly connected to the input shaft of the reducer via a coupling. The drive gear 1221 is coaxially fixed to the output shaft of the reducer. Two bearing seats are fixedly mounted on the slide table 332, with a rotating shaft passing between them. The drive gear 1222 is coaxially and fixedly mounted on the rotating shaft. The drive gears 1221 and 1222 mesh with the racks 124 on the two lifting rods 321, with drive gear 1221 meshing with drive gear 1222.

[0044] In the initial state, the drive gears 1221 and 1222 are located at the bottom of the rack 124. When the second drive motor 121 is activated, it drives the drive gear 1221 to rotate (e.g., clockwise), thereby causing the drive gear 1222 meshing with it to rotate in the opposite direction (counterclockwise). The synchronous rotation of the two gears 123 drives the two meshing racks 124 and the lifting rod 321 fixed thereto to achieve synchronous and smooth upward or downward movement, thereby driving the mounting plate 13 and the robotic arm 31 to complete the lifting and lowering action of grasping or releasing the barrel.

[0045] A baffle 14 is provided at one end of the guide rod 8 along its length, and the two ends of the baffle 14 are detachably connected to the two guide rods 8 respectively. Multiple sensors 6 are installed at intervals along the length of the mounting frame 7 and are used to detect the barrels. When a barrel is conveyed through the guide channel to the position of the baffle 14, it is blocked by the baffle 14 and stops moving. Subsequent barrels continue to be conveyed and arranged in sequence, abutting against the barrels in front. Multiple sensors 6 are arranged along the conveying direction to detect whether a barrel is present at each barrel position.

[0046] When all sensors 6 detect that there are buckets in the corresponding bucket positions, the palletizing mechanism 3 receives the signal and starts. Through the coordinated action of the translation component 33 and the lifting component 32, multiple robotic arms 31 grab all the buckets in that layer at once and transfer and stack them onto the pallet in the placement area 11. This design enables batch and efficient grabbing and stacking of multiple buckets, significantly improving work efficiency. The detachable connection of the baffle 14 also allows the equipment to adapt to palletizing requirements of different lengths or arrangements, enhancing its versatility.

[0047] The implementation principle of this application embodiment is as follows: When palletizing, firstly, the conveying mechanism 2 transports all the buckets to be palletized along the guide channel until the foremost bucket abuts against the baffle 14, and the buckets are closely arranged. When all sensors 6 confirm that the corresponding bucket position is full, a trigger signal is sent to the control system. The control system then instructs the first drive motor 101 to start, which drives the slide table 332 and the entire lifting assembly 32 to move horizontally along the first slide rail 331 through the belt 104 until multiple robotic arms 31 are precisely moved to the position above the conveying mechanism 2, directly opposite the arranged buckets. Then, the second drive motor 121 starts, which drives the two lifting rods 321 to descend synchronously through the gear 123 and rack 124, causing the mounting plate 13 and all robotic arms 31 to move vertically downward, so that each robotic arm 31 aligns with and grabs the corresponding bucket.

[0048] After the gripping action is completed, the second drive motor 121 reverses its rotation, driving the lifting rod 321 to smoothly raise the entire layer of gripped buckets to a safe height. Then, the first drive motor 101 restarts, driving the slide 332 to move horizontally, precisely transporting the bucket assembly to the preset stacking position above the placement area 11. Upon reaching the target position, the second drive motor 121 again drives the lifting rod 321 to descend, smoothly and neatly placing the entire layer of buckets onto the pallet (or the already stacked lower layer of buckets). After the robotic arm 31 releases the buckets, the lifting rod 321 returns to its original position, and the first drive motor 101 drives the slide 332 back to its initial standby position above the conveyor mechanism 2, thus completing a full palletizing cycle. The equipment then resets, waiting for the next full-capacity signal from sensor 6 to begin a new round of palletizing operations. The entire process is seamless and precise, achieving efficient and automated cyclic palletizing.

[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency palletizing bidirectional barrel-feeding mobile explosion-proof palletizer, characterized in that, include The frame (1) is provided with multiple casters (4) at the bottom and a placement area (11) for placing a tray is provided on the frame (1); A conveying mechanism (2) is fixedly installed on the frame (1) for conveying barrels; a sensor (6) for detecting barrels is provided on the conveying mechanism (2); The palletizing mechanism (3) is located above the conveying mechanism (2) and is fixedly installed on the frame (1); the palletizing mechanism (3) is signal-connected to the sensor (6) and is used to perform a palletizing action when the sensor (6) detects a bucket, transferring the bucket to a tray located in the placement area (11).

2. The high-efficiency two-way barrel-moving anti-explosion palletizer of claim 1, wherein, The conveying mechanism (2) includes a driving component (21) and multiple conveying rollers (22). A fixed frame (7) is provided on the frame (1). The fixed frame (7) extends out of the frame (1) at both ends along the length direction. Multiple conveying rollers (22) are spaced apart along the length direction of the fixed frame (7) and are rotatably mounted on the fixed frame (7). The driving component (21) is located at the end of the fixed frame (7) and is used to drive the conveying rollers (22) to rotate in order to convey the barrel.

3. The high-efficiency two-way barrel-moving anti-explosion palletizer of claim 2, wherein, There are multiple sensors (6), which are spaced apart along the length of the fixed frame (7). A baffle (14) is provided above the conveying roller (22). The baffle (14) is detachably connected to the fixed frame (7). The baffle (14) is used to prevent the barrel from continuing to move along the conveying direction, so that multiple barrels are arranged in sequence on the conveying roller (22) and abut against each other. The sensors (6) are used to detect the number of barrels on the conveying roller (22). When a predetermined number of barrels are detected, the palletizing mechanism (3) performs the palletizing action.

4. The high efficiency palletizing bidirectional barrel-in moving type explosion-proof palletizer according to claim 2, characterized in that, Two guide rods (8) are provided above the conveying roller (22). The two guide rods (8) are parallel and spaced apart. The guide rods (8) are parallel to the fixed frame (7) and are fixedly installed on the fixed frame (7) without abutting against the conveying roller (22). A guide channel for restricting the lateral movement of the barrel is formed between the two guide rods (8).

5. The high efficiency palletizing bidirectional barrel-in moving type explosion-proof palletizer according to claim 2, characterized in that, The palletizing mechanism (3) includes a robotic arm (31), a lifting assembly (32), and a translation assembly (33); the translation assembly (33) is mounted on the frame (1), the lifting assembly (32) is mounted on the translation assembly (33), and the translation assembly (33) drives the lifting assembly (32) to move horizontally; multiple robotic arms (31) are provided, and multiple robotic arms (31) are connected to the lifting assembly (32), and the lifting assembly (32) drives each robotic arm (31) to move vertically to grab or release the barrel.

6. The high efficiency palletizing bidirectional barrel-in moving type explosion-proof palletizer according to claim 5, characterized in that, The translation component (33) includes a first slide rail (331) and a slide table (332). Two first slide rails (331) are provided, and the two first slide rails (331) are fixedly installed on the frame (1). The bottom surface of the slide table (332) is provided with a slider (9) that cooperates with the two first slide rails (331). The movement direction of the slide table (332) along the first slide rail (331) is perpendicular to the movement direction of the conveying roller (22) conveying the barrel. The lifting component (32) is installed on the top surface of the slide table (332). The frame (1) is provided with a first driving component (10) for driving the slide table (332) to move along the first slide rail (331).

7. The high-efficiency two-way barrel-moving anti-explosion palletizer of claim 6, wherein, The first drive assembly (10) includes a first drive motor (101), a drive pulley (102), a driven pulley (103), and a belt (104). The first drive motor (101) is disposed between the two first slide rails (331) and located at one end of the first slide rail (331) along its own length direction. The first drive motor (101) is fixedly mounted on the frame (1). The drive pulley (102) is coaxially connected to the output shaft of the first drive motor (101). The driven pulley (103) is rotatably mounted on the frame (1) and is disposed opposite to the drive pulley (102) along the length direction of the first slide rail (331). The belt (104) is wound between the drive pulley (102) and the driven pulley (103), and the belt (104) is fixedly connected to the slide table (332).

8. The high efficiency palletizing bidirectional barrel-in moving type explosion-proof palletizer according to claim 6, characterized in that, The lifting assembly (32) includes a lifting rod (321) and a second slide rail (322). The lifting rod (321) is vertically arranged. A bracket (3321) is provided on the slide table (332), and a slider (9) is installed on the bracket (3321). The second slide rail (322) is slidably engaged with the slider (9), and the second slide rail (322) is fixedly installed on the side wall of the lifting rod (321). A mounting plate (13) is fixedly connected to the bottom end of the lifting rod (321). A plurality of robotic arms (31) are arranged at intervals along the length direction of the mounting plate (13) and are detachably installed on the mounting plate (13). A second drive assembly (12) for driving the second slide rail (322) and the lifting rod (321) to rise and fall along the slider (9) is also provided on the slide table (332).

9. The high-efficiency bidirectional drum feeding mobile explosion-proof palletizing machine according to claim 8, characterized in that, The second drive assembly (12) includes a second drive motor (121), a gear (122) and a rack (123). The rack (122) is parallel to the lifting rod (321), and the rack (123) is fixedly installed on the side wall of the lifting rod (321) away from the second slide rail (322). The second drive motor (121) is fixedly installed on the slide table (332), and the gear (122) is coaxially connected to the rotating shaft of the second drive motor (121), and the gear (122) meshes with the rack (123).

10. The high efficiency palletizing bidirectional barrel-in moving type explosion-proof palletizer according to claim 8, characterized in that, The mounting plate (13) has waist-shaped holes (131) along its length that correspond one-to-one with multiple robotic arms. The robotic arms (13) are adjustablely mounted on the mounting plate (13) by means of bolts that engage with the corresponding waist-shaped holes (131). The length of the waist-shaped holes (131) located at both ends of the mounting plate (13) is greater than the length of the waist-shaped holes (131) located in the middle region of the mounting plate (13).

Images