A cable head winding forming device

Abstract

This utility model discloses a cable head winding forming device, including a placement plate, a support frame, a base, and support legs at the bottom of the placement plate, a servo motor on one side of the placement plate, a slide groove and a support seat at the top, a drive shaft on one side of the support seat, a transverse locking hole connector at the end of the drive shaft, a drive tenon on the back of the connector, an eccentric wheel on one side of the drive tenon, and adjacent drive tenons connected by a connecting rope. This device achieves rapid locking and precise positioning of the winding reel through the cooperation of the transverse locking hole connector and the drive tenon. The servo motor drives the lead screw to move the sliding sleeve to adjust the winding tension. The structure is stable, the operation is simple, and it can effectively improve the forming efficiency and quality consistency of railway cable head winding. A collection box is also provided for convenient storage of finished products.

Description

Technical Field

[0001] This utility model relates to the technical field of winding forming devices, specifically a winding forming device based on cable head. Background Technology

[0002] The heads of railway cables require precise winding to meet the high requirements of railway systems for connection strength and stability. Traditional winding methods rely heavily on manual operation, which is not only time-consuming and labor-intensive, but also makes it difficult to maintain uniformity in winding tightness and shape, resulting in unstable quality that often fails to meet the stringent standards for railway use. Some existing winding equipment has a complex structure and cumbersome adjustment process, and poor adaptability to different cable specifications. Changing cable models requires a significant amount of time for re-adjustment. Some equipment lacks precise winding positioning, resulting in cable heads that do not meet installation requirements and a high rework rate. Other equipment lacks effective finished product collection devices, leading to scattered and piled-up finished cables, which inconveniences subsequent sorting and transportation. In addition, the drive components of some equipment are not securely connected, which can cause shaking during operation, affecting winding accuracy. Uneven movement of the slide table can also lead to uneven winding tension, further reducing the forming effect. Utility Model Content

[0003] The purpose of this invention is to provide a cable head winding forming device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A cable head winding forming device includes a placement plate, a support frame at the lower part of the placement plate, a base at the lower part of the support frame, support legs at the lower part of the base, a servo motor on one side of the placement plate, a slide groove and a support seat at the upper part, a drive shaft on one side of the support seat, a transverse locking hole connector at the end of the drive shaft, a drive tenon on the back of the transverse locking hole connector, an eccentric wheel on one side of the drive tenon, and adjacent drive tenons connected by a connecting rope.

[0006] As a further embodiment of this utility model: a limit ring is provided on the outside of the drive shaft, and a drive motor is provided on one side of the drive shaft.

[0007] As a further embodiment of this utility model, a lead screw is provided inside the slide groove.

[0008] As a further embodiment of this utility model, the upper and lower parts of the lead screw are both provided with sliding sleeves.

[0009] As a further embodiment of this utility model, a retaining ring is provided on the upper part of the sliding sleeve.

[0010] As a further embodiment of this utility model, a collection box is provided on one side of the placement plate.

[0011] As a further embodiment of this invention, the servo motor is rotatably connected to the lead screw.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the cooperation between the transverse locking hole connector and the driving square tenon ensures accurate positioning during the winding process, the formed cable head has a regular shape that fully meets railway usage standards, the collection box can collect the finished winding in a timely manner, avoid scattered stacking, and reduce the workload of subsequent sorting, the drive part is firmly connected, the slide moves smoothly, ensuring uniform winding tension and stable operation, reducing equipment shaking and errors, the connection relationship of each component is optimized, making the equipment highly adaptable to railway cables of different specifications, the debugging is simple and quick when changing models, the overall structure is stable and reliable, it is not prone to failure during operation, the maintenance cost is low, and it can meet the needs of railway cable head winding and forming for a long time. Attached Figure Description

[0013] Figure 1 The three-dimensional representation proposed in this utility model Figure 1 ;

[0014] Figure 2 The three-dimensional representation proposed in this utility model Figure 2 ;

[0015] Figure 3 This is a front view of the present invention.

[0016] Figure 4 This is a top view of the present invention.

[0017] Figure 5 This is a side view of the present invention.

[0018] Figure 6 This is a partial schematic diagram of the present invention. Figure 1 ;

[0019] Figure 7 This is a partial schematic diagram of the present invention. Figure 2 ;

[0020] In the diagram: 1. Placement plate; 2. Slide groove; 3. Collection box; 4. Lead screw; 5. Sliding sleeve; 6. Horizontal lock hole connector; 7. Drive shaft; 8. Support base; 9. Limit ring; 10. Drive motor; 11. Retaining ring; 12. Eccentric wheel; 13. Servo motor; 14. Support frame; 15. Base; 16. Support leg; 17. Drive square tenon; 18. Connecting rope. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] like Figures 1 to 7 As shown, a cable head winding forming device according to the first aspect embodiment of the present invention includes a placement plate 1, a support frame 14 at the lower part of the placement plate 1, a base 15 at the lower part of the support frame 14, a support leg 16 at the lower part of the base 15, a servo motor 13 on one side of the placement plate 1, a slide groove 2 and a support seat 8 at the upper part, a drive shaft 7 on one side of the support seat 8, a transverse locking hole connector 6 at the end of the drive shaft 7, a drive tenon 17 on the back of the transverse locking hole connector 6, an eccentric wheel 12 on one side of the drive tenon 17, and adjacent drive tenons 17 are connected by a connecting rope 18.

[0024] In the above embodiments, it should be noted that the device as a whole consists of a placement plate 1, a support frame 14, a base 15, and support legs 16, forming a stable support platform to ensure smooth and stable operation. The drive shaft 7 is fixed by the support base 8, and its end transverse locking hole connector 6 cooperates with the drive tenon 17 to quickly lock the winding reel. Rigid locking is achieved through the eccentric wheel 12 to prevent loosening during winding. Adjacent drive tenons 17 are connected by connecting ropes 18 to achieve synchronous and stable operation of multiple winding sets, improving overall efficiency.

[0025] The technical effects achieved by the above embodiments are as follows: the quick-locking structure of the transverse locking hole connector and the driving square tenon realizes the precise positioning and reliable fixation of the winding reel, avoiding the problem of displacement or loosening caused by insecure fixation during the traditional winding process; multiple sets of driving square tenons are linked by connecting ropes to ensure synchronous winding action, improving the consistency and efficiency of winding; the overall support structure is stable, providing a reliable foundation for winding operation.

[0026] Example 2

[0027] like Figures 1 to 7 As shown, a cable head winding forming device includes all the contents of Embodiment 1. In addition, a limit ring 9 is provided on the outside of the drive shaft 7, and a drive motor 10 is provided on one side of the drive shaft 7; a lead screw 4 is provided inside the slide groove 2, and a sliding sleeve 5 is provided on both the upper and lower parts of the lead screw 4, and a retaining ring 11 is provided on the upper part of the sliding sleeve 5.

[0028] The technical effects achieved by the above embodiments are as follows: by setting a limiting ring 9 outside the drive shaft, axial displacement of the drive shaft during high-speed rotation is effectively prevented, thereby improving the stability and accuracy of the drive; the drive motor 10 directly drives the drive shaft 7, resulting in direct transmission and rapid response; the cooperation between the lead screw 4 and the sliding sleeve 5 is precisely driven by the servo motor 13, which enables minute adjustments to the position of the sliding sleeve, thereby precisely controlling the tension during the winding process; the retaining ring 11 limits the stroke of the sliding sleeve, preventing it from overtraveling and falling off, further enhancing the reliability and safety of the system.

[0029] Example 3

[0030] like Figures 1 to 7 As shown, a cable head winding forming device includes all the contents of Embodiment 1, except that: a collection box 3 is provided on one side of the placement plate 1; and the servo motor 13 is rotatably connected to the lead screw 4.

[0031] The technical effects achieved by the above embodiments are as follows: the setting of the collection box 3 enables the cable head after winding to be collected in a timely and orderly manner, avoiding the haphazard stacking of finished products, greatly reducing the workload of subsequent sorting and handling, and improving the cleanliness and efficiency of the production site; the direct rotational connection between the servo motor 13 and the lead screw 4 simplifies the transmission structure, improves the response speed and control accuracy of the tension adjustment mechanism, ensures the uniformity and consistency of tension during the winding process, and thus ensures that the forming quality of the cable head meets the strict standards for railway use.

[0032] The working principle of this utility model is as follows: After the device is started, the operator inserts the winding reel into the square hole of the transverse locking connector 6 through the drive tenon 17 on its back, and turns the eccentric wheel 12 handle to achieve rigid locking. The drive motor 10 drives the drive shaft 7 and the locked winding reel to rotate, performing the winding operation. At the same time, the servo motor 13 drives the lead screw 4 to rotate according to the setting, driving the sliding sleeve 5 to move, thereby adjusting the winding tension in real time to ensure tight and uniform winding. After winding is completed, the formed cable head automatically or manually falls into the collection box 3. Throughout the process, the stable support structure, precise locking and drive mechanism, adjustable tension control system, and convenient collection device work together to achieve efficient, high-quality, and stable winding of railway cable heads.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cable head winding forming device based on a winding, comprising a placement plate (1), characterized in that: The lower part of the placement plate (1) is provided with a support frame (14), the lower part of the support frame (14) is provided with a base (15), the lower part of the base (15) is provided with a support leg (16), a servo motor (13) is provided on one side of the placement plate (1), a slide groove (2) and a support seat (8) are provided on the upper part, a drive shaft (7) is provided on one side of the support seat (8), a transverse lock hole connector (6) is provided at the end of the drive shaft (7), a drive square tenon (17) is provided on the back of the transverse lock hole connector (6), an eccentric wheel (12) is provided on one side of the drive square tenon (17), and adjacent drive square tenons (17) are connected by a connecting rope (18).

2. The cable head winding forming device according to claim 1, characterized in that: A limit ring (9) is provided on the outside of the drive shaft (7), and a drive motor (10) is provided on one side of the drive shaft (7).

3. The cable head winding forming device according to claim 1, characterized in that: The slide (2) is equipped with a lead screw (4).

4. The cable head winding forming device according to claim 3, characterized in that: The upper and lower parts of the lead screw (4) are provided with sliding sleeves (5).

5. The cable head winding forming device according to claim 4, characterized in that: A retaining ring (11) is provided on the upper part of the sliding sleeve (5).

6. The cable head winding forming device according to claim 1, characterized in that: A collection box (3) is provided on one side of the placement plate (1).

7. The cable head winding forming device according to claim 1, characterized in that: The servo motor (13) is rotatably connected to the lead screw (4).

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