An automatic sludge scraping device for a high-pressure belt sludge dewatering machine

By introducing an automatic sludge scraping device into the high-pressure belt sludge dewatering machine, the automatic cleaning of the sludge discharge plate is achieved through the drive structure and scraping structure, solving the problem of manual cleaning and improving dewatering efficiency and automation.

CN224942518UActive Publication Date: 2026-11-06ZHENGZHOU ZIYING ENERGY SAVING & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202522685763.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-18
Publication Date
2026-11-06
Estimated Expiration
2035-12-18

AI Technical Summary

Technical Problem

The lack of a scraping device in high-pressure belt sludge dewatering machines necessitates the periodic manual cleaning of the deposits on the sludge plates, increasing labor intensity and potentially reducing dewatering efficiency.

Method used

Design an automatic mud scraping device, including a drive structure, a mud scraping structure and a cleaning wheel. The mud scraping structure is driven by a motor to automatically clean the mud discharge plate and avoid the accumulation of deposits.

Benefits of technology

It enables automated cleaning of deposits on the mud plate, reducing labor intensity, improving dewatering efficiency, and avoiding efficiency decline due to untimely cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an automatic sludge scraping device for a high-pressure belt sludge dewatering machine, relating to the field of sludge treatment technology. It includes a dewatering machine and a sludge discharge plate. The discharge plate is rotatably connected to the interior of the dewatering machine. A shield is fixedly connected inside the dewatering machine and positioned on top of the discharge plate. A drive structure is fixedly connected to the top of the shield, with a portion of the drive structure also located on top of the discharge plate. This utility model, through the coordinated use of the dewatering machine, discharge plate, shield, drive structure, motor, first drive wheel, second drive wheel, transmission belt, scraping structure, rotating rod, cleaning wheel, insertion hole, scraper, connecting plate, collection tray, and shield, solves the problem that if a high-pressure belt sludge dewatering machine does not have a scraping device, manual cleaning of the deposits on the discharge plate is required periodically. This not only increases labor intensity but may also lead to a decrease in dewatering efficiency due to untimely cleaning.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, specifically to an automatic sludge scraping device for a high-pressure belt sludge dewatering machine. Background Technology

[0002] Sludge treatment is a process of reducing, stabilizing, and rendering harmless sludge through concentration, conditioning, dewatering, stabilization, drying, or incineration. The aim is to reduce sludge volume, stabilize sludge properties, kill pathogens, and achieve resource utilization. High-pressure belt sludge dewatering machines are devices that use continuous high-pressure, high-shear pressing technology to achieve solid-liquid separation of sludge through physical pressing. They can effectively reduce the sludge moisture content to below 60%, offering advantages such as high dewatering efficiency, high automation, and stable operation. They are widely used in municipal sewage treatment, industrial wastewater treatment, and mine tailings dry disposal. High-pressure belt sludge dewatering machines utilize two continuously running filter belts to sandwich flocculated sludge, which is then pressurized by rollers of various arrangements to achieve dewatering.

[0003] If a high-pressure belt sludge dewatering machine does not have a sludge scraping device, the deposits on the sludge plate need to be cleaned manually and regularly. This not only increases the labor intensity, but may also lead to a decrease in dewatering efficiency due to untimely cleaning. Summary of the Invention

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide an automatic sludge scraping device for a high-pressure belt sludge dewatering machine. This device has the advantage of cleaning the sludge discharge plate by setting an automatic sludge scraping device, thus solving the problem that if a high-pressure belt sludge dewatering machine does not have a sludge scraping device, it is necessary to manually clean the deposits on the sludge discharge plate regularly. This not only increases the labor intensity but may also lead to a decrease in dewatering efficiency due to untimely cleaning.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic sludge scraping device for a high-pressure belt sludge dewatering machine, comprising a dewatering machine and a sludge discharge plate, wherein the sludge discharge plate is rotatably connected to the interior of the dewatering machine, a shield is fixedly connected to the interior of the dewatering machine, and the shield is disposed on the top of the sludge discharge plate, a drive structure is fixedly connected to the top of the shield, and part of the drive structure is disposed on the top of the sludge discharge plate, and a scraping structure is rotatably connected to the front side of the drive structure, and the scraping structure is used in conjunction with the sludge discharge plate.

[0006] In a preferred embodiment of this utility model, the drive structure includes a motor, a first drive wheel, a second drive wheel, and a transmission belt. The motor is fixedly connected to the top of the shield, the first drive wheel is fixedly connected to the output end of the motor, the second drive wheel is rotatably connected to the inner side of the desliming machine and located on the top of the mud discharge plate, the transmission belt is sleeved on the surface of the first drive wheel and the second drive wheel, and the mud scraping structure is located on the front side of the second drive wheel.

[0007] As a preferred embodiment of this utility model, the sludge scraping structure includes a rotating rod and a cleaning wheel. The rotating rod is fixedly connected to the front side of the second drive wheel, and the other end of the rotating rod is rotatably connected to the inner side of the sludge dewatering machine. The cleaning wheel is sleeved on the surface of the rotating rod, and the cleaning wheel is in contact with the top of the sludge discharge plate.

[0008] As a preferred embodiment of this utility model, the left side of the shield is provided with an insertion hole, and a scraper is inserted into the insertion hole. The scraper is disposed on the top of the cleaning wheel, and the bottom of the scraper is in contact with the surface of the cleaning wheel.

[0009] In a preferred embodiment of this invention, the top of the scraper is fixedly connected to a connecting plate by bolts, and the connecting plate is attached to the surface of the shield and fixedly connected by bolts.

[0010] As a preferred embodiment of this invention, the bottom of the desliming machine is provided with a collection tray.

[0011] As a preferred embodiment of this invention, a shielding plate is fixedly connected to the rear side of the left side of the shielding cover, and the shielding is positioned on the front side of the transmission belt.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem that if a high-pressure belt sludge dewatering machine does not have a sludge scraping device, the attachments on the sludge discharge plate need to be cleaned manually and regularly. This not only increases the labor intensity, but may also lead to a decrease in dewatering efficiency due to untimely cleaning.

[0013] 2. By setting a driving structure, this utility model can drive the sludge scraping structure to rotate, and then the sludge scraping structure cleans the mud discharge plate.

[0014] 3. By setting up a mud scraping structure, this utility model can clean the adhering substances on the surface of the mud discharge plate, thereby avoiding excessive adhering substances on the mud discharge plate. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the driving structure; Figure 3 This is a schematic diagram of the sludge scraper structure; Figure 4 This is a structural schematic diagram of the connecting plate.

[0016] In the diagram: 1. Desliming machine; 2. Mud discharge plate; 3. Cover; 4. Drive structure; 401. Motor; 402. First drive wheel; 403. Second drive wheel; 404. Transmission belt; 5. Scraping structure; 501. Rotating rod; 502. Cleaning wheel; 6. Insertion hole; 7. Scraper; 8. Connecting plate; 9. Collection tray; 10. Cover. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1, referring to Figure 1-4 This is the first embodiment of the present invention, which provides an automatic sludge scraping device for a high-pressure belt sludge dewatering machine, including a dewatering machine 1 and a sludge discharge plate 2. The sludge discharge plate 2 is rotatably connected to the inside of the dewatering machine 1. A shield 3 is fixedly connected inside the dewatering machine 1 and is located on the top of the sludge discharge plate 2. A drive structure 4 is fixedly connected to the top of the shield 3 and part of the drive structure 4 is located on the top of the sludge discharge plate 2. A sludge scraping structure 5 is rotatably connected to the front side of the drive structure 4 and works in conjunction with the sludge discharge plate 2. A collection tray 9 is provided at the bottom of the dewatering machine 1. A shield 10 is fixedly connected to the rear side of the left side of the shield 3 and is located on the front side of the transmission belt 404.

[0022] Specifically, the drive structure 4 can be used to drive the scraper structure 5 to rotate, and then the top of the mud discharge plate 2 can be cleaned by the scraper structure 5.

[0023] Furthermore, as the mud discharge plate 2 rotates, the drive structure 4 can be activated, and then the drive structure 4 drives the scraping structure 5 to rotate, so that the mud discharge plate 2 can be cleaned by the scraping structure 5.

[0024] Example 2, the second embodiment of this utility model, the drive structure 4 includes a motor 401, a first drive wheel 402, a second drive wheel 403 and a transmission belt 404. The motor 401 is fixedly connected to the top of the shield 3, the first drive wheel 402 is fixedly connected to the output end of the motor 401, the second drive wheel 403 is rotatably connected to the inner side of the desliming machine 1 and is located on the top of the mud discharge plate 2, the transmission belt 404 is sleeved on the surface of the first drive wheel 402 and the second drive wheel 403, and the mud scraping structure 5 is disposed on the front side of the second drive wheel 403.

[0025] Specifically, the drive structure 4 can be used to drive the scraper structure 5 to rotate, and then the scraper structure 5 can clean the mud discharge plate 2.

[0026] Furthermore, the motor 401 is started, which drives the first drive wheel 402 to rotate. When the first drive wheel 402 rotates, it can drive the second drive wheel 403 to rotate through the transmission belt 404.

[0027] Example 3, the third embodiment of this utility model, the sludge scraping structure 5 includes a rotating rod 501 and a cleaning wheel 502. The rotating rod 501 is fixedly connected to the front side of the second drive wheel 403, and the other end of the rotating rod 501 is rotatably connected to the inner side of the sludge dewatering machine 1. The cleaning wheel 502 is sleeved on the surface of the rotating rod 501, and the cleaning wheel 502 is in contact with the top of the mud discharge plate 2. The left side of the shield 3 is provided with an insertion hole 6, and a scraper 7 is inserted into the insertion hole 6. The scraper 7 is set on the top of the cleaning wheel 502, and the bottom of the scraper 7 is in contact with the surface of the cleaning wheel 502. The top of the scraper 7 is fixedly connected to a connecting plate 8 by bolts, and the connecting plate 8 is attached to the surface of the shield 3 and fixedly connected by bolts.

[0028] Specifically, the mud scraping structure 5 can be used to clean the deposits on the surface of the mud discharge plate 2, thereby preventing excessive deposits on the mud discharge plate 2.

[0029] Furthermore, the rotation of the second drive wheel 403 can drive the rotating rod 501 to rotate, and then the rotation of the rotating rod 501 can drive the cleaning wheel 502 to rotate, and then the cleaning wheel 502 can clean the surface of the mud discharge plate 2. When the cleaning wheel 502 rotates, the scraper 7 can clean the surface of the cleaning wheel 502.

[0030] Working principle: When the motor 401 is started, the motor 401 can drive the first drive wheel 402 to rotate. When the first drive wheel 402 rotates, it can drive the second drive wheel 403 to rotate through the transmission belt 404. The rotation of the second drive wheel 403 can drive the rotating rod 501 to rotate. Then, the rotation of the rotating rod 501 can drive the cleaning wheel 502 to rotate. Then, the surface of the mud discharge plate 2 can be cleaned by the cleaning wheel 502. When the cleaning wheel 502 rotates, the surface of the cleaning wheel 502 can be cleaned by the scraper 7.

[0031] In summary, by using the sludge dewatering machine 1, sludge discharge plate 2, shield 3, drive structure 4, motor 401, first drive wheel 402, second drive wheel 403, transmission belt 404, sludge scraping structure 5, rotating rod 501, cleaning wheel 502, insertion hole 6, scraper 7, connecting plate 8, collection tray 9, and shield 10 in combination, the problem of needing to manually clean the deposits on the sludge discharge plate periodically if the high-pressure belt sludge dewatering machine does not have a sludge scraping device is solved. This not only increases labor intensity but may also lead to a decrease in dewatering efficiency due to untimely cleaning.

[0032] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0033] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0034] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automatic sludge scraping device for a high-pressure belt sludge dewatering machine, characterized in that: The device includes a desliming machine (1) and a mud discharge plate (2). The mud discharge plate (2) is rotatably connected to the inside of the desliming machine (1). A shield (3) is fixedly connected inside the desliming machine (1), and the shield (3) is located on the top of the mud discharge plate (2). A drive structure (4) is fixedly connected to the top of the shield (3), and part of the drive structure (4) is located on the top of the mud discharge plate (2). A scraping structure (5) is rotatably connected to the front side of the drive structure (4), and the scraping structure (5) works in conjunction with the mud discharge plate (2).

2. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 1, characterized in that: The drive structure (4) includes a motor (401), a first drive wheel (402), a second drive wheel (403), and a transmission belt (404). The motor (401) is fixedly connected to the top of the shield (3). The first drive wheel (402) is fixedly connected to the output end of the motor (401). The second drive wheel (403) is rotatably connected to the inner side of the desliming machine (1) and located on the top of the mud discharge plate (2). The transmission belt (404) is sleeved on the surface of the first drive wheel (402) and the second drive wheel (403). The mud scraping structure (5) is located on the front side of the second drive wheel (403).

3. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 2, characterized in that: The sludge scraping structure (5) includes a rotating rod (501) and a cleaning wheel (502). The rotating rod (501) is fixedly connected to the front side of the second drive wheel (403), and the other end of the rotating rod (501) is rotatably connected to the inner side of the sludge dewatering machine (1). The cleaning wheel (502) is sleeved on the surface of the rotating rod (501), and the cleaning wheel (502) is in contact with the top of the sludge discharge plate (2).

4. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 3, characterized in that: The shield (3) has an insertion hole (6) on its left side. A scraper (7) is inserted into the insertion hole (6). The scraper (7) is located on the top of the cleaning wheel (502), and the bottom of the scraper (7) is in contact with the surface of the cleaning wheel (502).

5. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 4, characterized in that: The top of the scraper (7) is fixedly connected to a connecting plate (8) by bolts, and the connecting plate (8) is attached to the surface of the shield (3) and fixedly connected by bolts.

6. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 1, characterized in that: The bottom of the desliming machine (1) is provided with a collection tray (9).

7. The automatic sludge scraping device for a high-pressure belt sludge dewatering machine according to claim 1, characterized in that: The shield (3) has a shield plate (10) fixedly connected to the rear side of the left side, and the shield is set on the front side of the transmission belt (404).