A hot-dip zinc cooling water circulating device

Abstract

This utility model belongs to the field of hot-dip galvanizing technology, specifically relating to a hot-dip galvanizing cooling water circulation device. This novel hot-dip galvanizing cooling water circulation device has a structure that promotes the circulation of cooling water, which can quickly remove heat from the surface of steel products, effectively increasing the cooling and zinc layer solidification speed. It includes a zinc liquid storage tank, a pumping assembly, a return pipe, and an inlet pipe. The pumping assembly is located at the lower end of the zinc liquid storage tank, and includes a first pumping pipe, a second pumping pipe, and a filter cartridge. The inlet end of the first pumping pipe is connected to the bottom of the zinc liquid storage tank, and a circulation pump is mounted on one side of the zinc liquid storage tank via a mounting plate. The outlet end of the second pumping pipe is connected to the inlet end of the circulation pump. A filter cartridge is installed between the second and first pumping pipes. An inlet pipe is installed on one side of the top of the zinc liquid storage tank via clamps and screws, and a return pipe is installed between the inlet pipe and the circulation pump.

Description

Technical Field

[0001] This utility model belongs to the field of hot-dip galvanizing technology, specifically relating to a hot-dip galvanizing cooling water circulation device. Background Technology

[0002] Hot-dip galvanizing, also known as hot-dip zinc plating, is a metal surface treatment process in which rust-removed steel parts are immersed in molten zinc, causing a zinc layer to adhere to the surface of the steel parts, thereby achieving the purpose of corrosion prevention. Through this process, a relatively thick zinc-iron alloy layer and a pure zinc layer are formed on the surface of steel products, which can effectively isolate the steel from contact with the external environment and prevent the steel from rusting and corrosion. It is widely used in construction, equipment manufacturing, power and other fields. During the hot-dip galvanizing process, after the steel products are taken out of the high-temperature zinc liquid, the high-temperature zinc layer attached to the surface needs to be cooled and solidified rapidly. If it is not cooled in time, the zinc layer may produce problems such as uneven zinc layer structure, increased zinc ash and zinc dross, and deformation during the slow cooling process. This will not only reduce the mechanical properties and corrosion resistance of the zinc layer, but also waste zinc resources and affect the appearance quality of the zinc layer. Therefore, it is urgent to use a cooling device to cool the steel products after hot-dip galvanizing.

[0003] However, existing cooling devices have a relatively simple structure and lack a structure to promote the circulation of cooling water. They cannot use the circulating cooling water to quickly remove the heat from the surface of steel products, resulting in a slow cooling speed and thus reducing the solidification speed of the zinc layer. Moreover, the lack of a cooling water circulation device means that the water consumption is large, which will waste water resources, increase production costs, and result in poor cooling quality and environmental performance. Therefore, we propose a hot-dip galvanizing cooling water circulation device. Summary of the Invention

[0004] In view of the shortcomings of the above-mentioned background technology, the purpose of this utility model is to provide a hot-dip galvanizing cooling water circulation device. This novel hot-dip galvanizing cooling water circulation device has a structure that promotes the circulation of cooling water. It can use the circulating cooling water to quickly remove the heat from the surface of steel products, effectively improve the cooling and zinc layer solidification speed, prevent the uneven zinc layer structure and deformation caused by slow cooling of steel products, and avoid water waste and reduce production costs, thereby effectively improving the cooling quality and environmental performance.

[0005] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: A hot-dip galvanizing cooling water circulation device includes a zinc liquid storage tank, a water pumping assembly, a return water pipe and a water inlet pipe. The lower end of the zinc liquid storage tank is provided with a water pumping assembly, which includes a first water pumping pipe, a second water pumping pipe and a filter cartridge. The inlet end of the first water pumping pipe is connected to the bottom of the zinc liquid storage tank. A circulation pump is installed on one side of the zinc liquid storage tank through a mounting plate. The outlet of the No. 2 pumping pipe is connected to the inlet of the circulating pump. A filter cartridge is installed between the No. 2 pumping pipe and the No. 1 pumping pipe. An inlet pipe is installed on one side of the top of the zinc liquid storage tank by clamps and screws. A return pipe is installed between the inlet pipe and the circulating pump.

[0006] By adopting the above technical solution, this novel hot-dip galvanizing cooling water circulation device has a structure that promotes the circulation of cooling water. The circulating cooling water can quickly remove the heat from the surface of steel products, effectively increasing the cooling and zinc layer solidification speed. It prevents uneven zinc layer structure and deformation caused by slow cooling of steel products, and avoids water waste and reduces production costs, thereby effectively improving the cooling quality and environmental performance.

[0007] Based on the above scheme and as a preferred option: flange No. 1 and flange No. 3 are fixed at both ends of the filter cartridge, flange No. 2 is installed at the end of the second pumping pipe near the filter cartridge, and flange No. 4 is installed at the end of the first pumping pipe near the filter cartridge.

[0008] By adopting the above technical solution, personnel can connect the No. 2 pumping pipe to the filter cartridge using screws and other connectors through the No. 1 flange and the No. 2 flange, and connect the No. 1 pumping pipe to the filter cartridge through the No. 3 flange and the No. 4 flange.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: the pumping assembly also includes a drain valve, which is located on the first pumping pipe.

[0010] Based on the above scheme and as a preferred option: the bottom of the zinc liquid storage tank is provided with insertion slots on all four sides, and the lower end of the zinc liquid storage tank is provided with a mounting bracket.

[0011] By adopting the above technical solution, personnel place the zinc liquid storage tank inside the mounting frame, and the plug can be inserted into the plug slot, thereby using the mounting frame to support the zinc liquid storage tank.

[0012] Based on the above scheme and as the preferred option, brackets are installed around both the No. 2 pumping pipe and the return pipe.

[0013] The outstanding and beneficial technical effects of this utility model compared to the prior art are: The hot-dip galvanizing cooling water circulation device of this invention allows the zinc liquid to flow back to the inside of the zinc liquid storage tank through a circulation pump, a No. 1 water pumping pipe, and a No. 2 water pumping pipe, thus achieving recycling. The filter cartridge can filter the extracted zinc liquid through physical interception and adsorption, which helps to improve the purity of the zinc liquid.

[0014] The hot-dip galvanizing cooling water circulation device of this utility model allows personnel to detachably connect the No. 1 water pumping pipe to the filter cartridge via flange No. 3 and flange No. 4, and detachably connect the No. 2 water pumping pipe to the filter cartridge via flange No. 1 and flange No. 2. This installation method facilitates the disassembly and cleaning of the filter cartridge.

[0015] This utility model's hot-dip galvanizing cooling water circulation device allows personnel to securely support the zinc liquid storage tank using mounting frames and connector slots, ensuring the tank remains stable during use. Brackets reinforce the second pumping pipe and return pipe, while clamps reinforce the inlet pipe, preventing loosening during operation and effectively enhancing the stability of the core components of the entire device. Attached Figure Description

[0016] Figure 1 This is the front view of this utility model; Figure 2 This is a schematic diagram of the pumping component structure of this utility model; Figure 3 This is a schematic diagram of the return water pipe structure of this utility model; Figure 4 This is the utility model Figure 2 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the mounting bracket structure of this utility model.

[0017] Reference numerals in the attached drawings: 1. Zinc liquid storage tank; 2. Pumping assembly; 201. No. 1 pumping pipe; 202. No. 2 pumping pipe; 203. Filter cartridge; 204. Drain valve; 3. Circulation pump; 4. Mounting plate; 5. Return water pipe; 6. Inlet water pipe; 7. Bracket; 8. Clamp; 9. Mounting bracket; 10. No. 1 flange; 11. No. 2 flange; 12. No. 3 flange; 13. No. 4 flange; 14. Insertion groove. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] The hot-dip galvanizing cooling water circulation device of this utility model includes a zinc liquid storage tank 1, a water pumping assembly 2, a return water pipe 5 and a water inlet pipe 6. The lower end of the zinc liquid storage tank 1 is provided with the water pumping assembly 2, which includes a first water pumping pipe 201, a second water pumping pipe 202 and a filter cartridge 203. The water inlet end of the first water pumping pipe 201 is connected to the bottom of the zinc liquid storage tank 1. A circulation pump 3 is installed on one side of the zinc liquid storage tank 1 through a mounting plate 4. The outlet of the second pumping pipe 202 is connected to the inlet of the circulating pump 3. A filter cartridge 203 is installed between the second pumping pipe 202 and the first pumping pipe 201. An inlet pipe 6 is installed on one side of the top of the zinc liquid storage tank 1 by means of clamps 8 and screws. A return pipe 5 is installed between the inlet pipe 6 and the circulating pump 3.

[0020] During use, personnel use the mounting bracket 9 and the plug slot 14 to provide stable support for the zinc liquid storage tank 1, ensuring that the zinc liquid storage tank 1 remains stable during use. The second pumping pipe 202 and the return water pipe 5 are reinforced by the bracket 7, and the inlet pipe 6 is reinforced by the clamp 8 to prevent the pipes from loosening during operation, thereby effectively enhancing the stability of the core components of the entire device. Personnel can detachably connect the No. 1 pumping pipe 201 to the filter cartridge 203 through the No. 3 flange 12 and the No. 4 flange 13, and detachably connect the No. 2 pumping pipe 202 to the filter cartridge 203 through the No. 1 flange 10 and the No. 2 flange 11. This installation method facilitates the disassembly and cleaning of the filter cartridge 203. Through the circulation pump 3, the first pumping pipe 201, and the second pumping pipe 202, the zinc liquid can flow back to the inside of the zinc liquid storage tank 1 to achieve recycling. Filter cartridge 203 filters the extracted zinc liquid through physical interception and adsorption, which helps improve the purity of the zinc liquid. To utilize circulating cooling water to quickly remove heat from the surface of steel products, thereby improving cooling quality and environmental performance, such as... Figure 1-5 As shown.

[0021] Furthermore, such as Figure 4 As shown, flange 10 and flange 12 are fixed at both ends of filter cylinder 203, respectively. Flange 11 is provided at the end of pumping pipe 202 near filter cylinder 203, and flange 13 is provided at the end of pumping pipe 201 near filter cylinder 203.

[0022] In use, personnel can connect the second pumping pipe 202 to the filter cartridge 203 using screws and other connectors through flange 10 and flange 21, and connect the first pumping pipe 201 to the filter cartridge 203 through flange 3 and flange 4.

[0023] Furthermore, such as Figure 2 As shown, the pumping assembly 2 also includes a drain valve 204, which is located on the first pumping pipe 201.

[0024] During use, personnel can control the flow of water by opening or closing the drain valve 204.

[0025] Furthermore, the zinc liquid storage tank 1 has insertion slots 14 on all four sides of its bottom, and a mounting bracket 9 is provided at the lower end of the zinc liquid storage tank 1.

[0026] In use, the zinc liquid storage tank 1 is placed inside the mounting frame 9, and the plug slot 14 can be inserted into the plug slot 14, thereby using the mounting frame 9 to support the zinc liquid storage tank 1.

[0027] Furthermore, brackets 7 are installed around both the second pumping pipe 202 and the return pipe 5.

[0028] When in use, one side of the bracket 7 is connected to the outer wall of the zinc liquid storage tank 1, which can effectively enhance the stability of the second pumping pipe 202 and the return water pipe 5.

[0029] When using this utility model, the personnel place the zinc liquid storage tank 1 stably on the mounting frame 9, and the mounting frame 9 provides stable support for the zinc liquid storage tank 1 to ensure that the zinc liquid storage tank 1 remains stable during use. Furthermore, personnel reinforced the No. 2 pumping pipe 202 and the return pipe 5 using bracket 7, and reinforced the inlet pipe 6 using clamp 8 to prevent the pipes from loosening during operation. Furthermore, personnel connect the first pumping pipe 201 of the pumping assembly 2 to the drain outlet at the bottom of the zinc liquid storage tank 1, and detachably connect the first pumping pipe 201 to the filter cartridge 203 through the third flange 12 and the fourth flange 13. They also detachably connect the second pumping pipe 202 to the filter cartridge 203 through the first flange 10 and the second flange 11. This installation method facilitates the disassembly and cleaning of the filter cartridge 203. Furthermore, the personnel start the circulation pump 3, and the molten zinc liquid is drawn from the bottom of the zinc liquid storage tank 1 to the first water pumping pipe 201, and then flows through the filter cartridge 203 and the second water pumping pipe 202 in sequence before entering the circulation pump 3. After being pressurized by the circulation pump 3, the zinc liquid flows back to the inside of the zinc liquid storage tank 1 through the return water pipe 5 and the inlet water pipe 6. Furthermore, the filter cartridge 203 is made of silicon carbide material and manufactured through a high-temperature sintering process. It has good high-temperature resistance and corrosion resistance, as well as high hardness and wear resistance. It can resist the scouring and wear of hard particles such as zinc oxide fragments and gravel in the cooling water, resulting in a long service life. During the flow of zinc liquid, the filter cartridge 203 can filter the extracted zinc liquid through physical interception and adsorption, which helps to improve the purity of the zinc liquid.

[0030] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In this utility model, unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," "fixing," and "screw-on," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection. The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.

Claims

1. A hot-dip galvanizing cooling water circulation device, characterized in that, The system includes a zinc liquid storage tank (1), a water pumping assembly (2), a return water pipe (5), and an inlet water pipe (6). The lower end of the zinc liquid storage tank (1) is equipped with a water pumping assembly (2). The water pumping assembly (2) includes a first water pumping pipe (201), a second water pumping pipe (202), and a filter cartridge (203). The inlet end of the first water pumping pipe (201) is connected to the bottom of the zinc liquid storage tank (1). A circulation pump (3) is installed on one side of the zinc liquid storage tank (1) through a mounting plate (4). The outlet of the second pumping pipe (202) is connected to the inlet of the circulating pump (3). A filter cartridge (203) is installed between the second pumping pipe (202) and the first pumping pipe (201). An inlet pipe (6) is installed on one side of the top of the zinc liquid storage tank (1) by clamps (8) and screws. A return pipe (5) is installed between the inlet pipe (6) and the circulating pump (3).

2. The hot-dip galvanizing cooling water circulation device according to claim 1, characterized in that, The filter cartridge (203) is fixed with flange No. 1 (10) and flange No. 3 (12) at its two ends respectively. Flange No. 2 (11) is provided at the end of the second pumping pipe (202) near the filter cartridge (203), and flange No. 4 (13) is provided at the end of the first pumping pipe (201) near the filter cartridge (203).

3. The hot-dip galvanizing cooling water circulation device according to claim 1, characterized in that, The pumping assembly (2) also includes a drain valve (204), which is located on the first pumping pipe (201).

4. The hot-dip galvanizing cooling water circulation device according to claim 1, characterized in that, The zinc liquid storage tank (1) has insertion slots (14) on all four sides of the bottom, and an installation bracket (9) is provided at the lower end of the zinc liquid storage tank (1).

5. The hot-dip galvanizing cooling water circulation device according to claim 1, characterized in that, Brackets (7) are installed around the No. 2 pumping pipe (202) and the return pipe (5).

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