A tubular electrolytic cleaning assembly structure
By using a sealed tubular structure and a circulating electrolyte supply design, the problem of electrolyte evaporation is solved, achieving stable electrolytic cleaning results and safety, while reducing environmental pollution and production costs.
Patent Information
- Application Number
- CN202522628958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-10
AI Technical Summary
Existing open-type electrolytic cleaning tanks cause electrolyte evaporation, resulting in unstable cleaning effects, environmental pollution, increased production costs, and safety hazards.
An insulating sleeve and electrode tube are coaxially distributed to form a sealed tubular structure. Positive and negative electrode posts are alternately distributed, and the electrolyte circulates through the supply pipe. Transparent insulating resin and aluminum alloy materials are combined to enhance sealing and conductivity.
It effectively prevents electrolyte evaporation, maintains stable concentration, improves cleaning efficiency and uniformity, reduces environmental pollution, and enhances safety in use.
Smart Images
Figure CN224942744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic cleaning technology, and in particular to a tubular electrolytic cleaning component structure. Background Technology
[0002] After tungsten filament drawing, electrolytic cleaning is typically used to remove surface impurities. Existing electrolytic cleaning tanks are open, and the heat generated during the process easily leads to significant electrolyte evaporation, affecting electrolyte concentration and causing unstable cleaning results. Furthermore, the evaporating electrolyte pollutes the surrounding environment. This not only increases production costs but also poses a threat to the health of operators. Therefore, there is an urgent need for a cleaning component structure that can seal the electrolytic cleaning process and prevent electrolyte evaporation to solve these problems. Utility Model Content
[0003] In order to solve at least some of the problems existing in the prior art, this utility model provides a tubular electrolytic cleaning component structure with good sealing performance, non-volatile electrolyte, and stable cleaning effect.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A tubular electrolytic cleaning assembly structure includes several insulating sleeves, several electrode tubes, a positive electrode plate, and a negative electrode plate. The insulating sleeves are coaxially distributed, and each insulating sleeve has a positioning groove at both ends. A first central through hole is provided between the bottom surfaces of the positioning grooves. The electrode tubes are disposed between adjacent insulating sleeves and are coaxially distributed with the insulating sleeves. Both ends of the electrode tubes extend into the positioning grooves. Each electrode tube has a conductive post on its upper side, and the conductive post includes a positive electrode post and a negative electrode post. The positive electrode post and the negative electrode post are alternately distributed. All positive electrode posts are connected to the positive electrode plate, and all negative electrode posts are connected to the negative electrode plate. An electrolyte supply pipe is connected to the lower side of the electrode tube located in the middle.
[0005] By adopting the above technical solution: the insulating sleeve and electrode tube are coaxially distributed to form a sealed tubular structure, the electrolyte flows inside, the sealing performance is good, and the evaporation of electrolyte is greatly reduced; the positive and negative electrode columns are alternately distributed to form a multi-level electrolytic field, which improves cleaning efficiency and uniformity; the electrolyte supply pipe supplies electrolyte from the middle part and circulates to ensure uniform distribution of electrolyte.
[0006] Preferably, the insulating sleeve has through-holes at both ends, and a connecting rod is installed within each through-hole. The connecting rod passes through all the through-holes of the insulating sleeve, and the two ends of the connecting rod are fastened together by fasteners. By adopting the above technical solution, the connecting rods and fasteners tightly fix the insulating sleeve and the electrode tube, enhancing the stability and sealing of the overall structure and preventing electrolyte leakage; moreover, the overall disassembly and installation are very convenient.
[0007] Preferably, annular grooves are provided on the outer sides of both ends of the electrode tube, and a sealing ring is provided between the annular groove and the inner wall of the positioning groove. By adopting the above technical solution, the sealing ring further enhances the sealing effect between the electrode tube and the insulating sleeve, ensuring that the electrolyte does not leak when flowing inside, and maintaining the electrolyte concentration.
[0008] Preferably, the electrode tube has a second central through-hole, the diameter of which is larger than that of the first central through-hole. By adopting this technical solution, the second central through-hole provides a larger space for electrolyte flow, while the first central through-hole is used for the passage of the tungsten wire. This size difference ensures that the electrolyte fully contacts the tungsten wire while preventing excessively fast electrolyte flow from affecting the cleaning effect. Furthermore, even if the coaxiality of the tungsten wire deviates significantly from that of the electrode tube, it will not come into contact with the electrode tube, thus preventing electric shock accidents caused by contact between the tungsten wire and the electrode tube, further improving safety.
[0009] Preferably, the diameter of the first central through-hole is r, the diameter of the second central through-hole is R, and the inner diameter of the electrolyte supply pipe is R1, wherein 4mm≤r≤6mm, 10mm≤R≤12mm, and 10mm≤R1≤12mm. By adopting the above technical solution: by reasonably setting the diameters of the first and second central through-holes, a stable electrolytic cleaning effect is achieved with minimal electrolyte; by reasonably setting the inner diameter of the electrolyte supply pipe, the electrolyte flow rate is guaranteed, ensuring that the first and second central through-holes are filled with electrolyte, thus ensuring cleaning efficiency and quality.
[0010] Preferably, the insulating sleeve is made of transparent insulating resin, and the electrode tube is made of aluminum alloy. By adopting the above technical solution: the insulating resin ensures insulation performance, prevents short circuits, and the transparent insulating resin allows direct observation of the internal electrode tube and tungsten wire; the aluminum alloy electrode tube has good conductivity and corrosion resistance, extending its service life.
[0011] Therefore, this utility model has the following beneficial effects: (1) Through the tubular sealing structure, the electrolyte can be effectively prevented from evaporating, the electrolyte concentration can be maintained, and environmental pollution can be reduced; (2) The positive and negative electrode columns are alternately distributed to form multiple electrolytic fields, which improves the cleaning efficiency and uniformity; (3) The electrolyte is circulated through the middle part of the electrolyte supply pipe, which reduces the amount of electrolyte used, ensures the uniformity of the electrolyte, and further improves the electrolytic cleaning effect. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of one structure of the present utility model.
[0013] Figure 2 for Figure 1 Front view Figure 3 for Figure 1 Top view.
[0014] Figure 4 for Figure 2 Sectional view at point AA.
[0015] Figure 5 for Figure 3 Sectional view at point BB.
[0016] Figure 6 for Figure 1 A partial exploded view.
[0017] Figure 7 for Figure 1 The left view in the image.
[0018] In the figure: insulating sleeve 1, positioning groove 100, first central through hole 101, connecting through hole 102, electrode tube 2, annular groove 200, second central through hole 201, positive electrode plate 3, negative electrode plate 4, conductive post 5, positive electrode post 51, negative electrode post 52, electrolyte supply pipe 6, connecting rod 7, fastener 71, tungsten wire 8. Detailed Implementation
[0019] To make the technical problem to be solved, the technical solution, and the beneficial technical effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and several exemplary embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the scope of protection of the present utility model.
[0020] It should be understood that the terms "first," "second," etc., used herein are for descriptive purposes only and should not be construed as indicating or implying relative importance, nor should they be construed as implicitly specifying the number of technical features indicated. A feature specified as "first" or "second" may expressly or implicitly indicate that at least one of that feature is included.
[0021] like Figures 1-7The illustrated tubular electrolytic cleaning assembly structure includes several insulating sleeves 1, several electrode tubes 2, a positive electrode plate 3, and a negative electrode plate 4. The insulating sleeves 1 are coaxially distributed, and each end of the insulating sleeve 1 is provided with a positioning groove 100. A first central through hole 101 is provided between the bottom surfaces of the positioning grooves 100. The electrode tubes 2 are located between adjacent insulating sleeves 1 and are coaxially distributed with the insulating sleeves 1. The two ends of the electrode tubes 2 extend into the positioning grooves 100 respectively. Each electrode tube 2 is provided with a conductive post 5 on its upper side. The conductive post 5 includes a positive electrode post 51 and a negative electrode post 52. The positive electrode post 51 and the negative electrode post 52 are alternately distributed. All positive electrode posts 51 are connected to the positive electrode plate 3, and all negative electrode posts 52 are connected to the negative electrode plate 4. An electrolyte supply pipe 6 is connected to the lower side of the electrode tube 2 located in the middle. In this structure, the insulating sleeve and electrode tube form a continuous sealed pipeline. The electrolyte is injected from the supply pipe and flows inside. The tungsten wire passes through the first central through hole for electrolytic cleaning. The electrolyte is sealed inside the electrode tube and insulating sleeve, making it less prone to evaporation. On the other hand, while ensuring that the electrolyte around the tungsten wire is sufficient, the amount of electrolyte used is minimized. At the same time, through the alternating distribution of positive and negative electrode posts, a multi-level electrolytic field distribution is achieved, ensuring uniform and thorough cleaning.
[0022] like Figure 4 and Figure 6 As shown, the insulating sleeve 1 has through-holes 102 at both ends, and a connecting rod 7 is provided inside each through-hole 102. The connecting rod 7 passes through all the through-holes 102 of the insulating sleeve 1, and the two ends of the connecting rod 7 are fastened together by fasteners 71. In this embodiment, the fasteners are nuts, and the nuts are threaded to the two ends of the connecting rods. The connecting rods and fasteners fix multiple insulating sleeves and electrode tubes together to form a stable assembly; at the same time, the fastening connection ensures reliable sealing between the components, prevents electrolyte leakage, and enhances structural strength and durability.
[0023] like Figure 5 and Figure 6 As shown, annular grooves 200 are provided on the outer sides of both ends of the electrode tube 2, and a sealing ring is provided between the inner wall of the annular groove 200 and the positioning groove 100. The sealing ring fills the gap between the electrode tube and the insulating sleeve, further improving the sealing performance, preventing electrolyte leakage, and maintaining a stable electrolyte concentration.
[0024] In some embodiments, the electrode tube 2 has a second central through hole 201 at its center, and the diameter of the second central through hole 201 is larger than the diameter of the first central through hole 101; for example, the diameter of the first central through hole 101 is configured as r, the diameter of the second central through hole 201 is configured as R, and the inner diameter of the electrolyte supply tube 6 is configured as R1, where 4mm≤r≤6mm, 10mm≤R≤12mm, and 10mm≤R1≤12mm. In this embodiment, r=5mm, R=10mm, and R1=10mm. The second central through hole provides sufficient flow space for the electrolyte, while the first central through hole ensures the precise passage of the tungsten wire and prevents the tungsten wire from contacting the inner wall of the first central through hole, thus preventing electric shock accidents and further improving safety; at the same time, through size optimization, the amount of electrolyte used is reduced while ensuring sufficient electrolyte.
[0025] In this embodiment, the insulating sleeve 1 is made of transparent insulating resin, and the electrode tube 2 is made of aluminum alloy. The transparent insulating resin ensures the electrical insulation of the component and prevents short circuits, while also allowing a clear view of the internal structure; the aluminum alloy electrode tube provides good conductivity and corrosion resistance.
[0026] Referring to the accompanying drawings, the working principle of this utility model is as follows: The electrolyte is injected into the electrode tube from the electrolyte supply pipe and flows out from both ends, thus forming a circulating flow; the tungsten wire 8 passes continuously from the center direction of the first central through hole and the second central through hole; the positive and negative electrode plates are connected to an external DC power supply, which supplies power to the electrode tube through the positive and negative electrode posts, and an electrolytic electric field is formed between two adjacent electrode tubes. When the tungsten wire passes through, it is acted upon and cleaned by multiple electrolytic electric fields, resulting in a good electrolytic cleaning effect on the surface of the tungsten wire; due to the sealed overall structure, the electrolyte circulates internally, is not easy to volatilize, and can maintain a stable concentration, further improving the cleaning effect on the surface of the tungsten wire.
[0027] In the description of this utility model, it should be understood that the directions or positional relationships indicated by up, down, left, right, inner end, outer end, one end, and the other end are based on the orientation or positional relationships shown in the accompanying drawings. They are only for the purpose of more clearly describing the technical solution of this utility model, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as a limitation of this utility model.
[0028] Although specific embodiments of the present invention are described in detail herein, they are given for illustrative purposes only and should not be construed as limiting the scope of the present invention. Various substitutions, alterations, and modifications may be conceived without departing from the spirit and scope of the present invention.
Claims
1. A tubular electrolytic cleaning assembly structure, characterized in that, It includes several insulating sleeves (1), several electrode tubes (2), a positive electrode plate (3), and a negative electrode plate (4). The insulating sleeves (1) are coaxially distributed, and both ends of the insulating sleeves (1) are provided with positioning grooves (100). A first central through hole (101) is provided between the bottom surfaces of the positioning grooves (100). The electrode tubes (2) are located between adjacent insulating sleeves (1) and are coaxially distributed with the insulating sleeves (1). Both ends of the electrode tubes (2) extend into the positioning grooves (100). Each electrode tube (2) has a conductive post (5) on its upper side. The conductive post (5) includes a positive electrode post (51) and a negative electrode post (52). The positive electrode post (51) and the negative electrode post (52) are distributed alternately. All the positive electrode posts (51) are connected to the positive electrode plate (3), and all the negative electrode posts (52) are connected to the negative electrode plate (4). The lower side of the electrode tube (2) located in the middle part is connected to an electrolyte supply tube (6).
2. The tubular electrolytic cleaning assembly structure according to claim 1, characterized in that, The insulating sleeve (1) has through-holes (102) at both ends. A connecting rod (7) is provided in the through-holes (102). The connecting rod (7) passes through all the through-holes (102) of the insulating sleeve (1). The two ends of the connecting rod (7) are fastened together by fasteners (71).
3. The tubular electrolytic cleaning assembly structure according to claim 1, characterized in that, The electrode tube (2) has an annular groove (200) on both outer sides, and a sealing ring is provided between the annular groove (200) and the inner wall of the positioning groove (100).
4. The tubular electrolytic cleaning assembly structure according to claim 1, characterized in that, The electrode tube (2) has a second central through hole (201) at its center, and the diameter of the second central through hole (201) is larger than the diameter of the first central through hole (101).
5. The tubular electrolytic cleaning assembly structure according to claim 4, characterized in that, The diameter of the first central through hole (101) is r, the diameter of the second central through hole (201) is R, and the inner diameter of the electrolyte supply pipe (6) is R1, wherein 4mm≤r≤6mm, 10mm≤R≤12mm, and 10mm≤R1≤12mm.
6. The tubular electrolytic cleaning assembly structure according to claim 4, characterized in that, The insulating sleeve (1) is made of transparent insulating resin, and the electrode tube (2) is made of aluminum alloy.