A wire splitter with a ceramic ring

By installing a ceramic ring yarn separator on the textile machine, the problems of interference and yarn breakage during the warp yarn transport process are solved, noise is reduced, the stability of the device is improved, and smooth warp yarn transport is achieved.

CN224942780UActive Publication Date: 2026-11-06PHIFER INC
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Patent Information

Application Number
CN202522344798.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-11-06
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

In large warp and weft textile machines, warp threads are prone to interference during the transport process between the yarn bobbin device and the textile machine, leading to thread breakage and noise problems, and the device lacks stability.

Method used

The device employs a wire separating mechanism with ceramic rings, including a base plate, side supports, and a vertical panel. The combination of ceramic nozzles, externally threaded metal rings, and washer retainers ensures smooth wire feeding, while cushioning cotton and sound-absorbing washers reduce noise, and counterweights enhance stability.

Benefits of technology

It effectively avoids interference and breakage of the warp threads, reduces noise during transportation, and improves the stability of the device and the smooth transport of the warp threads.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to a wire separating device with ceramic rings, comprising a base plate, side supports, and a vertical panel. Two side supports are symmetrically and vertically mounted at both ends of the upper surface of the base plate. The vertical panel is installed between the upper ends of the side supports. A plurality of ceramic wire rings are evenly mounted on the middle of the front and rear surfaces of the vertical panel. Each ceramic wire ring includes a ceramic nozzle, an externally threaded metal ring, and a washer / retaining ring. One end of the ceramic nozzle has a cap, and the other end has a plug-in end. The externally threaded metal ring is fitted onto the plug-in end of the ceramic nozzle, and a washer / retaining ring is installed between the externally threaded metal ring and the cap end of the ceramic nozzle. This utility model features the advantages of avoiding dangerous interference, ensuring smooth warp wire transport, preventing warp wire breakage, reducing noise, and improving device stability.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary devices for textile equipment, and in particular to a yarn separating device with a ceramic ring. Background Technology

[0002] In large warp and weft textile machines, there is a needle plate structure that moves up and down. The needle plate structure is mainly used to comb the warp threads and facilitate their insertion. Usually, there is a yarn bobbin device at the rear of the textile machine to store the warp threads. The free ends of the warp threads on the yarn bobbin device are directly connected to the needle plate. When the needle plate is working, it presses down on the warp threads, causing them to jump. The warp threads may interfere with each other due to the jumping. To avoid this problem, a yarn separating device needs to be installed between the yarn bobbin device and the textile machine. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a wire separating device with a ceramic ring, which has the characteristics of avoiding dangerous mutual interference, ensuring smooth conveying of warp wires, preventing warp wire breakage, reducing noise, and improving device stability.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: A wire splitting device with ceramic rings is provided, including a base plate, side supports, and a vertical panel. Two side supports are symmetrically and vertically installed at both ends of the upper surface of the base plate. A vertical panel is installed between the upper ends of the side supports. A plurality of ceramic wire rings are evenly installed on the middle of the front and rear surfaces of the vertical panel. Each ceramic wire ring includes a ceramic nozzle, an externally threaded metal ring, and a washer / clamp. One end of the ceramic nozzle has a cap, and the other end has a plug-in end. An externally threaded metal ring is fitted onto the plug-in end of the ceramic nozzle. A washer / clamp is installed between the externally threaded metal ring and the cap of the ceramic nozzle. The ceramic nozzle and the externally threaded metal ring are fixed together by an adhesive. A wire through-hole is provided in the middle of the ceramic nozzle. The externally threaded metal ring and the vertical panel are connected by a threaded structure.

[0005] In this technical solution, a base plate is installed as a stable base for the entire device, facilitating the installation of the side supports. The side supports are also installed to facilitate the installation of the vertical panel, ensuring that the vertical panel can serve as a base for installing the ceramic guide ring. A ceramic nozzle is installed to facilitate the transport of warp threads. The ceramic material reduces friction generated when the warp threads slide, preventing warp thread breakage. An externally threaded metal ring is installed to facilitate the connection between the vertical panel and the ceramic guide ring. Washers and retainers are installed to prevent the ceramic guide ring from loosening after installation.

[0006] As a supplement to this technical solution, the upper part of the side bracket opposite to the vertical panel is provided with a snap-fit ​​groove, and the side bracket is equipped with a connecting bolt that passes through the vertical panel.

[0007] In this technical solution, a snap-fit ​​groove is provided to facilitate the insertion of the vertical panel, and the installation of connecting bolts further enhances the firmness of the connection between the side bracket and the vertical panel.

[0008] As a supplement to this technical solution, cushioning cotton is provided at the edge of the vertical panel, and filling grooves corresponding to the cushioning cotton are provided on the side support. The cushioning cotton at the left and right ends of the vertical panel is directly filled into the filling grooves, and the left and right ends of the cushioning cotton at the top and bottom ends of the vertical panel are inserted into the filling grooves.

[0009] In this technical solution, buffer cotton is installed to reduce the vibration of the vertical panel and reduce the noise generated during warp transport. At the same time, filling grooves are set to prevent the vertical panel from driving the side supports.

[0010] As a supplement to this technical solution, a ring-shaped protrusion is provided at the cap end of the ceramic nozzle. By providing the ring-shaped protrusion, the weft yarn is prevented from being scratched by the ceramic nozzle when the free end of the weft yarn is offset upwards or downwards.

[0011] As a supplement to this technical solution, a sound-absorbing washer is embedded on one side of the washer ring near the cap end of the ceramic nozzle. The addition of the sound-absorbing washer helps to reduce the noise generated by the warp threads.

[0012] As a supplement to this technical solution, a counterweight mounting rod is vertically installed in the middle of the upper end face of the base plate. Several counterweights are installed on the counterweight mounting rod in a stacked arrangement. The counterweights are used to improve the installation stability of the device.

[0013] Beneficial effects: This utility model relates to a wire separating device with a ceramic ring. A base plate serves as a stable base for the entire device, facilitating the installation of side supports. The side supports also facilitate the installation of the vertical panel, ensuring it can function as a base for the ceramic guide ring. A ceramic nozzle guides the warp yarns. The ceramic material reduces friction during weft yarn slippage, preventing warp yarn breakage. An externally threaded metal ring facilitates the connection between the vertical panel and the ceramic guide ring. Washers and retainers prevent the ceramic guide ring from loosening after installation. This device features the advantages of preventing dangerous interference, ensuring smooth warp yarn transport, preventing warp yarn breakage, reducing noise, and improving device stability. Attached Figure Description

[0014] Figure 1This is the front view of this utility model;

[0015] Figure 2 This is a top view of the present invention;

[0016] Figure 3 This is a top view of the present invention after the cushioning cotton has been removed;

[0017] Figure 4 This is a structural view of the ceramic conductor ring described in this utility model;

[0018] Figure 5 This is a utility model Figure 4 A sectional view along the A-A direction;

[0019] Figure 6 This is a structural view of the present invention.

[0020] Diagram: 1. Base plate, 2. Side bracket, 3. Vertical panel, 4. Ceramic wire ring, 5. Butt bolt, 6. Buffer cotton, 7. Counterweight mounting rod, 8. Counterweight, 9. Snap-fit ​​groove, 10. Filling groove, 11. Ceramic nozzle, 12. External threaded metal ring, 13. Washer retainer, 14. Wire through hole, 15. Annular protrusion, 16. Sound-absorbing washer. Detailed Implementation

[0021] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims.

[0022] The embodiments of this utility model relate to a wire splitting device with a ceramic ring, such as... Figure 1 — Figure 6 As shown, the device includes a base plate 1, side supports 2, and a vertical panel 3. Two side supports 2 are symmetrically and vertically mounted on both ends of the upper surface of the base plate 1. The vertical panel 3 is installed between the upper ends of the side supports 2. Several ceramic wire rings 4 are evenly installed on the middle of the front and rear surfaces of the vertical panel 3. Each ceramic wire ring 4 includes a ceramic nozzle 11, an externally threaded metal ring 12, and a washer retainer 13. One end of the ceramic nozzle 11 is provided with a cap end, and the other end is provided with a plug end. The externally threaded metal ring 12 is sleeved on the plug end of the ceramic nozzle 11. A washer retainer 13 is installed between the externally threaded metal ring 12 and the cap end of the ceramic nozzle 11. The ceramic nozzle 11 and the externally threaded metal ring 12 are fixed together by an adhesive. A wire through hole 14 is provided in the middle of the ceramic nozzle 11. The externally threaded metal ring 12 and the vertical panel 3 are connected by a threaded structure.

[0023] In this technical solution, the mounting base 1 serves as a stable base for the entire device, facilitating the installation of the side bracket 2. The side bracket 2 facilitates the installation of the vertical panel 3, ensuring that the vertical panel 3 can serve as a base for installing the ceramic guide ring 4. The ceramic nozzle 11 facilitates the guidance of weft yarn transportation. The ceramic material reduces friction generated when the weft yarn slides, preventing weft yarn breakage. The external threaded metal ring 12 facilitates the connection between the vertical panel 3 and the ceramic guide ring 4. The washer and retainer 13 prevent the ceramic guide ring 4 from loosening after installation.

[0024] As a supplement to this technical solution, the side bracket 2 is provided with a snap-fit ​​groove 9 on the upper part of the opposite side, which corresponds to the vertical panel 3, and the side bracket 2 is equipped with a connecting bolt 5 that passes through the vertical panel 3.

[0025] In this technical solution, the snap-fit ​​groove 9 is set to facilitate the insertion of the vertical panel 3, and the installation of the connecting bolt 5 further enhances the firmness of the connection between the side bracket 2 and the vertical panel 3.

[0026] As a supplement to this technical solution, a buffer cotton 6 is provided at the edge of the vertical panel 3, and a filling groove 10 corresponding to the buffer cotton 6 is provided on the side support 2. The buffer cotton 6 located at the left and right ends of the vertical panel 3 is directly filled into the filling groove 10, and the left and right ends of the buffer cotton 6 located at the top and bottom ends of the vertical panel 3 are inserted into the filling groove 10.

[0027] In this technical solution, the installation of buffer cotton 6 is used to reduce the vibration of the vertical panel 3 and reduce the noise generated during warp transport. At the same time, the filling groove 10 is set to prevent the vertical panel 3 from driving the side support 2.

[0028] As a supplement to this technical solution, the cap end of the ceramic nozzle 11 is provided with a ring-shaped protrusion 15. In this technical solution, by providing the ring-shaped protrusion 15, the warp thread will not be scratched by the ceramic nozzle 11 when the free end of the warp thread is offset upward or downward.

[0029] As a supplement to this technical solution, a sound-absorbing washer 16 is embedded on one side of the washer ring 13 near the cap end of the ceramic nozzle 11. The sound-absorbing washer 16 is added to help reduce the noise generated by the warp.

[0030] As a supplement to this technical solution, a counterweight mounting rod 7 is vertically installed in the middle of the upper end surface of the base plate 1. Several counterweights 8 are installed on the counterweight mounting rod 7 in a stacked arrangement. The counterweights 8 are used to improve the installation stability of the device.

[0031] Example

[0032] When the warp is being transported, it passes through the wire through holes 14 of the two ceramic wire guide rings 4. The ceramic nozzles 11 of the ceramic wire guide rings 4 can reduce the friction generated during the transport of the warp and prevent the warp from breaking. At the same time, by adding washers and retaining rings 13, the ceramic wire guide rings 4 are prevented from becoming loose after installation. The installation of external threaded metal rings 12 facilitates the docking of the ceramic wire guide rings 4 and the vertical panel 3.

[0033] In order to reduce the noise generated during warp transport, a sound-absorbing washer 16 is installed on the washer retainer 13, and a buffer cotton 6 is installed to absorb the vibration of the vertical panel 3 to prevent the device from generating noise.

Claims

1. A wire splitter with a ceramic ring, characterized in that: The system includes a base plate (1), side supports (2), and a vertical panel (3). Two side supports (2) are symmetrically and vertically mounted on both ends of the upper surface of the base plate (1). A vertical panel (3) is mounted between the upper ends of the side supports (2). Several ceramic guide rings (4) are evenly mounted on the middle of the front and rear ends of the vertical panel (3). Each ceramic guide ring (4) includes a ceramic nozzle (11), an externally threaded metal ring (12), and a washer clasp (13). One end of the ceramic nozzle (11) is provided with… The ceramic nozzle (11) has a cap end and a plug end. An external threaded metal ring (12) is fitted onto the plug end of the ceramic nozzle (11). A washer and retainer (13) are installed between the external threaded metal ring (12) and the cap end of the ceramic nozzle (11). The ceramic nozzle (11) and the external threaded metal ring (12) are fixed together by a glue. A wire through hole (14) is provided in the middle of the ceramic nozzle (11). The external threaded metal ring (12) and the vertical panel (3) are connected by a threaded structure.

2. The wire splitter with a ceramic ring according to claim 1, characterized in that: The side bracket (2) is provided with a snap-fit ​​groove (9) on the upper part of the opposite side, which corresponds to the vertical panel (3), and the side bracket (2) is provided with a connecting bolt (5) that passes through the vertical panel (3).

3. A wire splitter with a ceramic ring according to claim 1, characterized in that: The vertical panel (3) is provided with cushioning cotton (6) at its edge, and the side support (2) is provided with filling grooves (10) corresponding to the cushioning cotton (6). The cushioning cotton (6) located at the left and right ends of the vertical panel (3) is directly filled into the filling grooves (10), and the left and right ends of the cushioning cotton (6) located at the upper and lower ends of the vertical panel (3) are inserted into the filling grooves (10).

4. A wire splitter with a ceramic ring according to claim 1, characterized in that: The ceramic nozzle (11) has a ring-shaped protrusion (15) at the cap end.

5. A wire splitter with a ceramic ring according to claim 1, characterized in that: A sound-absorbing washer (16) is embedded in one side of the washer ring (13) near the cap end of the ceramic mouth (11).

6. A wire splitter with a ceramic ring according to claim 1, characterized in that: A counterweight mounting rod (7) is vertically installed in the middle of the upper end face of the base plate (1), and several counterweights (8) are installed on the counterweight mounting rod (7) in a stacked arrangement.