A sizing device for solving the adhesion problem between synthetic fibers and starch slurry

Abstract

This utility model relates to the field of sizing technology, specifically to a sizing device for solving the adhesion problem between synthetic fibers and starch slurry. The device includes a base plate and synthetic fibers, which are linear. A mixing chamber is located on the right side of the base plate, with a discharge port on the side wall of the mixing chamber and an electric valve at the top of the discharge port. A rotating groove is located on the left side of the top surface of the base plate, with a rotating rod inside the groove. The top of the synthetic fiber is wound around the top of the rotating rod. A slurry tank is located on the top surface of the base plate, with a first rotating column inside the slurry tank. Multiple sets of heating tubes are located inside the slurry tank, with a first protective plate at the top of each heating tube. An extrusion roller is located on the top surface of the base plate above the slurry tank. This utility model increases the temperature of the starch slurry during mixing through a heating chamber, maintains the temperature of the starch slurry through multiple sets of heating tubes, and increases the adhesion between the synthetic fibers and the starch slurry. A weight sensor detects the weight of the mixing chamber, ensuring that the starch slurry remains at a suitable concentration.

Description

Technical Field

[0001] This utility model relates to the field of sizing technology, and in particular to a sizing device for solving the adhesion problem between synthetic fibers and starch sizing. Background Technology

[0002] Sizing is a crucial step in the pre-weaving preparation process in the textile industry. Its core purpose is to form a tough and smooth sizing film on the surface of the warp yarns to improve their abrasion resistance, strength, and smoothness during the weaving process, thereby ensuring efficient and high-quality fabric production.

[0003] Traditional textile sizing is usually developed from natural fibers. However, due to the cost and production cycle of natural fibers, they have been gradually replaced by synthetic fibers. However, since synthetic fibers are hydrophobic, they may fail to sizing when faced with low-temperature (below 85°C) starch sizing materials, resulting in loss of manpower and property.

[0004] To address this issue, a sizing device is proposed to solve the adhesion problem between synthetic fibers and starch slurry. Utility Model Content

[0005] The purpose of this invention is to provide a sizing device that solves the problem of adhesion between synthetic fibers and starch slurry, thereby addressing the issue of low starch slurry temperature during synthetic fiber sizing as mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sizing device for solving the adhesion problem between synthetic fibers and starch slurry, comprising a base plate and synthetic fibers, wherein the synthetic fibers are linear, a mixing tank is provided on the right side of the base plate, a discharge port is provided on the side wall of the mixing tank, an electric valve is provided at the top of the discharge port, a rotating groove is provided on the left side of the top surface of the base plate, a rotating rod is provided in the inner cavity of the rotating groove, the top of the synthetic fiber is wound around the top of the rotating rod, a slurry tank is provided on the top surface of the base plate, a first rotating column is provided in the inner cavity of the slurry tank, multiple sets of heating tubes are provided in the inner cavity of the slurry tank, a first protective plate is provided at the top of the heating tubes, and an extrusion roller is provided on the top surface of the base plate above the slurry tank.

[0007] Preferably, a heating chamber is also provided in the inner cavity of the mixing tank. The heating chamber is located at the bottom of the inner cavity of the mixing tank. A second protective plate is provided on the top surface of the heating chamber. An electric stirrer is provided at the center of the top surface of the protective plate. A feed inlet is provided at the top of the mixing tank.

[0008] Preferably, the mixing tank is located in the inner cavity on the right side of the base plate and is fixedly connected to the inner cavity of the base plate. A weight sensor is provided on the bottom surface of the inner cavity on the right side of the base plate. The top of the weight sensor is connected to the bottom surface of the mixing tank and is used to detect the weight of the mixing tank. Two sets of weight sensors are arranged longitudinally and symmetrically on the right side of the base plate.

[0009] Preferably, a fixing plate is provided on the top surface of the base plate between the extrusion roller and the rotating rod, and two sets of fixing plates are arranged symmetrically in the longitudinal direction, with a second rotating column provided between the two sets of fixing plates.

[0010] Preferably, the synthetic fiber is also connected to the first rotating column, the second rotating column, and the extrusion roller, and is cooperatively connected with the first rotating column, the second rotating column, and the extrusion roller.

[0011] Preferably, a motor is also provided in the inner cavity of the rotating groove. The motor is fixedly installed on the bottom surface of the inner cavity of the rotating groove, and an isolation plate is provided at the top of the motor. The isolation plate is sleeved on the outer wall of the rotating rod.

[0012] Preferably, a feed trough is also provided on the top surface of the base plate between the top of the discharge port and the slurry tank, and the width of the feed trough gradually increases from the discharge port to the slurry tank.

[0013] Preferably, the inner cavity of the mixing tank is coated with a heat-insulating coating.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model increases the temperature of starch slurry during mixing by setting a heating chamber inside the mixing tank, thereby enhancing the fluidity and permeability of the starch slurry and increasing the adhesion between synthetic fibers and starch slurry.

[0016] 2. This utility model, by setting multiple sets of heating tubes in the inner cavity of the slurry tank and protecting the heating tubes with a first protective plate, ensures that when the synthetic fiber comes into contact with the starch slurry, the temperature of the starch slurry can be stably maintained at a high temperature, thus preventing the problem of low starch slurry temperature. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing some details of the structure of this utility model.

[0020] The following are marked in the diagram: 1. Base plate; 2. Mixing tank; 3. Feed inlet; 4. Slurry tank; 5. Fixing plate; 6. Second rotating column; 7. Rotating rod; 8. Rotating groove; 9. Isolation plate; 10. Extrusion roller; 11. First rotating column; 12. Feed chute; 13. Electric valve; 14. Motor; 15. Heating tube; 16. First protective plate; 17. Electric agitator; 18. Weight sensor; 19. Heating chamber; 20. Second protective plate. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0022] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0023] like Figures 1 to 2 As shown in the figure, a specific embodiment of this utility model provides a sizing device for solving the adhesion between synthetic fibers and starch slurry, including a base plate 1 and synthetic fibers. The synthetic fibers are in the form of threads. A mixing tank 2 is provided on the right side of the base plate 1. A discharge port is provided on the side wall of the mixing tank 2. An electric valve 13 is provided at the top of the discharge port. A rotating groove 8 is provided on the left side of the top surface of the base plate 1. A rotating rod 7 is provided in the inner cavity of the rotating groove 8. The top of the synthetic fiber is wound around the top of the rotating rod 7. A slurry tank 4 is provided on the top surface of the base plate 1. A first rotating column 11 is provided in the inner cavity of the slurry tank 4. Multiple sets of heating tubes 15 are provided in the inner cavity of the slurry tank 4. A first protective plate 16 is provided at the top of the heating tubes 15. An extrusion roller 10 is provided on the top surface of the base plate 1 above the slurry tank 4.

[0024] A heating chamber 19 is also provided inside the mixing tank 2. The heating chamber 19 is located at the bottom of the mixing tank 2. A second protective plate 20 is provided on the top surface of the heating chamber 19. An electric stirrer 17 is provided at the center of the top surface of the second protective plate 20. A feed inlet 3 is provided at the top of the mixing tank 2.

[0025] It should be noted that the heating chamber 19 will heat the starch slurry to a preset temperature. After the starch slurry is stirred at the preset temperature for a certain period of time, the electric valve 13 will be automatically activated, and the starch slurry will flow from the mixing tank 2 into the slurry tank 4. At the same time, the heating tube 15 will also be automatically activated to ensure the temperature of the starch slurry in the slurry tank 4.

[0026] like Figure 1 As shown, a fixing plate 5 is provided on the top surface of the base plate 1 between the extrusion roller 10 and the rotating rod 7. Two sets of fixing plates 5 are arranged longitudinally symmetrically, and a second rotating column 6 is provided between the two sets of fixing plates 5.

[0027] The synthetic fiber is also connected to the first rotating column 11, the second rotating column 6 and the extrusion roller 10, and is connected in cooperation with the first rotating column 11, the second rotating column 6 and the extrusion roller 10.

[0028] It should be noted that the first rotating column 11 and the second rotating column 10 are rotatable. When the synthetic fiber moves on the extrusion roller 10, the extrusion roller 10 will squeeze the starch slurry into the synthetic fiber and squeeze out the excess starch slurry and flow into the slurry tank 4 for reuse.

[0029] A feed trough 12 is also provided on the top surface of the base plate 1 between the top of the discharge port and the slurry tank 4. The feed trough 12 gradually increases in width from the discharge port to the slurry tank 4.

[0030] It should be noted that the gradually increasing width of the feed trough 12 can prevent starch slurry from splashing out of the feed trough 12 when it flows out of the outlet due to excessive flow rate.

[0031] like Figure 2 As shown, the mixing tank 2 is located in the inner cavity on the right side of the base plate 1 and is fixedly connected to the inner cavity of the base plate 1. A weight sensor 18 is provided on the bottom surface of the inner cavity on the right side of the base plate 1. The top of the weight sensor 18 is connected to the bottom surface of the mixing tank 2 and is used to detect the weight of the mixing tank 2. Two sets of weight sensors 18 are arranged longitudinally and symmetrically on the right side of the base plate 1.

[0032] It should be noted that the weight sensor 18 is used to detect the weight of the mixing tank 2 in real time. After the starch raw material enters the mixing tank, it detects whether the weight change of the mixing tank 2 reaches the preset weight.

[0033] The inner cavity of the rotating groove 8 is also equipped with a motor 14, which is fixedly installed on the bottom surface of the inner cavity of the rotating groove 8. The top of the motor 14 is equipped with an isolation plate 9, which is sleeved on the outer wall of the rotating rod 7.

[0034] The inner cavity of the mixing tank 2 is coated with heat-insulating paint to prevent the excessively high temperature of the heating chamber 19 from affecting the operators.

[0035] By adopting the above technical solution, this utility model first pours starch raw material into the heating chamber 19 through the feed inlet 3. The weight sensor 18 constantly detects the weight of the mixing tank 2. If the weight of the mixing tank 2 is lower than the preset weight, starch raw material of the difference weight is added. If the weight of the mixing tank 2 is higher than the preset weight, water of the difference weight is added. Then, the heating chamber 19 is activated to increase the temperature inside the mixing tank 2. At the same time, the electric stirrer 17 is activated to make starch slurry. After the preset stirring time is reached, the electric valve 13 is activated to flow the starch slurry into the slurry tank 4. After the preset time is reached, the electric valve 13 closes, and the heating tube 15 starts to maintain the temperature of the starch slurry. Then, the motor 14 starts to drive the rotating rod 7 to rotate, pulling the synthetic fiber to move. The synthetic fiber and the starch slurry are adhered by the synthetic fiber through the first rotating column 11, the second rotating column 6 and the extrusion roller 10. This utility model increases the temperature of the starch slurry during stirring by heating the chamber 19, and the multiple sets of heating tubes 15 maintain the temperature of the starch slurry, increasing the adhesion between the synthetic fiber and the starch slurry. The weight sensor 18 detects the weight of the mixing tank 2, ensuring that the starch slurry is always at a suitable concentration.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sizing device for solving the adhesion problem between synthetic fibers and starch slurry, comprising a base plate (1) and synthetic fibers, wherein the synthetic fibers are linear, characterized in that, A mixing tank (2) is provided on the right side of the base plate (1). A discharge port is provided on the side wall of the mixing tank (2). An electric valve (13) is provided at the top of the discharge port. A rotating groove (8) is provided on the left side of the top surface of the base plate (1). A rotating rod (7) is provided in the inner cavity of the rotating groove (8). The top of the synthetic fiber is wound around the top of the rotating rod (7). A slurry tank (4) is provided on the top surface of the base plate (1). A first rotating column (11) is provided in the inner cavity of the slurry tank (4). Multiple sets of heating tubes (15) are provided in the inner cavity of the slurry tank (4). A first protective plate (16) is provided at the top of the heating tubes (15). An extrusion roller (10) is provided on the top surface of the base plate (1) above the slurry tank (4).

2. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 1, characterized in that, A heating chamber (19) is also provided in the inner cavity of the mixing tank (2). The heating chamber (19) is located at the bottom of the inner cavity of the mixing tank (2). A second protective plate (20) is provided on the top surface of the heating chamber (19). An electric stirrer (17) is provided at the center of the top surface of the second protective plate (20). A feed inlet (3) is provided at the top of the mixing tank (2).

3. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 2, characterized in that, The mixing tank (2) is located in the inner cavity on the right side of the base plate (1) and is fixedly connected to the inner cavity of the base plate (1). A weight sensor (18) is provided on the bottom surface of the inner cavity on the right side of the base plate (1). The top of the weight sensor (18) is connected to the bottom surface of the mixing tank (2) and is used to detect the weight of the mixing tank (2). Two sets of weight sensors (18) are arranged longitudinally and symmetrically on the right side of the base plate (1).

4. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 3, characterized in that, A fixing plate (5) is provided on the top surface of the base plate (1) between the extrusion roller (10) and the rotating rod (7). Two sets of fixing plates (5) are arranged longitudinally symmetrically, and a second rotating column (6) is provided between the two sets of fixing plates (5).

5. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 4, characterized in that, The synthetic fiber is also connected to the first rotating column (11), the second rotating column (6) and the extrusion roller (10), and is connected in cooperation with the first rotating column (11), the second rotating column (6) and the extrusion roller (10).

6. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 5, characterized in that, A motor (14) is also provided in the inner cavity of the rotating groove (8). The motor (14) is fixedly installed on the bottom surface of the inner cavity of the rotating groove (8). An isolation plate (9) is provided at the top of the motor (14). The isolation plate (9) is sleeved on the outer wall of the rotating rod (7).

7. A sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 6, characterized in that, Between the top surface of the bottom plate (1) and the top of the outlet and the slurry tank (4), a feed trough (12) is also provided. The width of the feed trough (12) gradually increases from the outlet to the slurry tank (4).

8. The sizing device for solving the adhesion problem between synthetic fibers and starch slurry according to claim 7, characterized in that, The inner cavity of the mixing tank (2) is coated with heat-insulating paint.

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