A device for increasing the lateral width of an embossing sample making machine

Abstract

This utility model relates to the technical field of fabric embossing and sampling equipment, and more particularly to a device for increasing the lateral width of an embossing and sampling machine. The technical solution includes: a frame, on which an adjustment component is installed; formal version bearing seats are installed on both sides of the inner wall of the formal version roller frame; a formal version roller is installed between two sets of formal version roller frames; a small sample roller assembly is installed on one side of the frame; and a PLC controller is installed on one side of the frame. This utility model, through the setting of the adjustment component, can adapt to formal version rollers of different lengths and sizes, while increasing the lateral sampling width. The interaction between the formal version bearing seats, formal version rollers, tooling bearing sleeves, and the adjustment component allows the sampling machine, which originally could only produce small samples, to adapt to formal version rollers of different sizes, enabling direct sampling from the formal version rollers. Simultaneously, through its interaction with the small sample roller assembly, a comparison between the small sample and the formal version roller samples can be completed before the final batch processing, avoiding batch defects later.

Description

Technical Field

[0001] This utility model relates to the technical field of fabric embossing and sampling equipment, and in particular to a device for increasing the lateral width of an embossing and sampling machine. Background Technology

[0002] With my country's economic development and industrial upgrading towards the mid-to-high end, the market's requirements for product quality and defect control are becoming increasingly stringent, corresponding to higher precision standards for embossing rollers. Currently, plate-making plants mainly produce embossing rollers and do not directly engage in embossing processing. However, the size and length of embossing rollers on the market vary considerably. The industry's standard practice is to first create a small sample using a hollow plate roller, and then enlarge and replicate it onto the final plate roller.

[0003] However, due to factors such as equipment precision and roller material, differences in appearance and texture are prone to occur between small samples and final products. Existing embossing sample making machines can only sample from small sample rollers and cannot directly sample from the final rollers for comparison. As a result, these differences are often only discovered after the machine is put into formal production, which not only reduces production efficiency but also easily leads to material waste and affects product delivery quality. To address this, we propose a device to increase the lateral width of an embossing sample making machine. Utility Model Content

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a device for increasing the horizontal width of an embossing sample making machine.

[0005] The technical solution of this utility model: A device for increasing the horizontal width of an embossing sample making machine includes a frame, an adjustment assembly on the frame, the adjustment assembly including horizontal guide rails located at both ends on one side of the frame, a longitudinal guide rail on each set of horizontal guide rails, an adjustment cylinder on one side of the longitudinal guide rail, a formal version roller frame located on the output end of the adjustment cylinder on the longitudinal guide rail, formal version bearing seats on both sides of the inner wall of the formal version roller frame, a formal version roller between two sets of formal version roller frames, a small sample roller assembly on one side of the frame, the small sample roller assembly including a sample roller frame, a fixed roller on the bottom of the inner wall of the sample roller frame, an adjustment roller on the upper side of the inner wall of the sample roller frame, vertical guide rails on both sides of the inner wall of the sample roller frame corresponding to the adjustment roller, a small sample pressurizing cylinder on the top of the sample roller frame, and a PLC controller on one side of the frame.

[0006] Preferably, the mounting end of the transverse guide rail is installed corresponding to the upper side of the frame, and the mounting end of the longitudinal guide rail is installed corresponding to the upper side of the transverse guide rail. The longitudinal guide rail and the transverse guide rail are arranged in a cross shape, and multiple sets of positioning holes are opened on the transverse guide rail.

[0007] Preferably, the mounting end of the adjusting cylinder is installed corresponding to one side of the longitudinal guide rail, a mounting bracket is provided on one side of the longitudinal guide rail, the lower side of the adjusting cylinder is installed corresponding to the upper side of the mounting bracket, and the top end of the adjusting cylinder is installed corresponding to one side of the formal roller frame.

[0008] Preferably, the mounting end of the formal version roller frame is installed corresponding to the upper side of the longitudinal guide rail, the formal version roller frame is arranged in a "U" shape, and the mounting end of the formal version bearing seat is installed corresponding to the inner wall of the formal version roller frame.

[0009] Preferably, both ends of the formal roll are provided with tooling bearing sleeves, the tooling bearing sleeves are hollow, and both ends of the tooling bearing sleeves are installed corresponding to two sets of formal roll bearing seats on the same set of formal roll frames.

[0010] Preferably, the mounting end of the sample roller frame is installed corresponding to one side of the machine frame; the fixed roller includes two sets of fixed roller seats, and a fixed roller rod is provided between the two sets of fixed roller seats; the adjusting roller includes two sets of adjusting roller seats, and an adjusting roller rod is provided between the two sets of adjusting roller seats; a synchronous connecting plate is provided between one side of the two sets of adjusting roller seats; the mounting end of the vertical guide rail is installed corresponding to one side of the inner wall of the sample roller frame; one side of the adjusting roller seat is installed corresponding to the vertical guide rail; the mounting end of the small sample pressurizing cylinder is installed corresponding to the upper side of the sample roller frame; and the output end of the small sample pressurizing cylinder passes through the sample roller frame and is installed corresponding to one side of the synchronous connecting plate.

[0011] Preferably, the mounting end of the PLC controller is installed corresponding to one side of the frame, and the adjusting cylinder and the sample pressurizing cylinder are both electrically connected to the PLC controller.

[0012] Compared with the prior art, the present invention has the following beneficial technical effects:

[0013] This utility model has a simple overall structure. By adjusting the components, it can adapt to formal rolls of different lengths and sizes, and increases the transverse sampling width. Through the coordinated arrangement of the formal roll bearing seat, formal roll, tooling bearing sleeve and adjusting components, the original sampling machine, which could only produce small samples, can be adapted to formal rolls of different sizes, realizing direct sampling from the formal roll. At the same time, through the interaction with the small sample roll assembly, the small sample and the formal roll sample can be compared before the formal sample is put into operation, avoiding batch defects in the later stage. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0016] Figure 3 This is a top view of the present invention.

[0017] Reference numerals in the attached diagram: 1. Frame; 2. Adjustment assembly; 21. Transverse guide rail; 22. Longitudinal guide rail; 23. Adjustment cylinder; 24. Official version roller frame; 3. Official version bearing seat; 4. Official version roller; 5. Sample version roller assembly; 51. Sample roller frame; 52. Fixed roller; 53. Adjustment roller; 54. Vertical guide rail; 55. Sample pressurization cylinder; 6. PLC controller; 7. Tooling bearing sleeve. Detailed Implementation

[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] Example

[0020] like Figure 1-3As shown, this utility model proposes a device for increasing the horizontal width of an embossing sample making machine, including a frame 1. An adjustment assembly 2 is provided on the frame 1. The adjustment assembly 2 includes horizontal guide rails 21 located at both ends on one side of the upper part of the frame 1. The mounting ends of the horizontal guide rails 21 are correspondingly installed on one side of the upper part of the frame 1 and are fixedly connected to one side of the upper part of the frame 1. Each set of horizontal guide rails 21 is provided with a vertical guide rail 22. The mounting ends of the vertical guide rails 22 are correspondingly installed on one side of the upper part of the horizontal guide rails 21 and are slidably connected to the horizontal guide rails 21. The vertical guide rails 22 and the horizontal guide rails 21 are arranged in a cross configuration. The cooperative arrangement of the horizontal guide rails 21 and the vertical guide rails 22 can drive the final version roller frame. 24. Lateral and longitudinal adjustments are made on the frame 1 to adapt to different operational needs. Multiple sets of positioning holes are provided on the lateral guide rail 21, and positioning bolts are installed in the positioning holes. The positioning holes and positioning bolts cooperate to adjust and position the longitudinal guide rail 22 on the lateral guide rail 21, thereby ensuring the stability of the longitudinal guide rail 22. An adjusting cylinder 23 is provided on one side of the longitudinal guide rail 22. The mounting end of the adjusting cylinder 23 is installed correspondingly to one side of the longitudinal guide rail 22 and is fixedly connected to one side of the longitudinal guide rail 22. A mounting bracket is provided on one side of the longitudinal guide rail 22, and the mounting end of the mounting bracket is fixedly connected to the longitudinal guide rail 22. The lower side of the adjusting cylinder 23 is installed correspondingly to the upper side of the mounting bracket. One side of the bottom of the throttle cylinder 23 is fixedly connected to the mounting bracket. The mounting bracket makes the adjusting cylinder 23 more stable when it is in the assembled state. The output end of the adjusting cylinder 23 is located on the longitudinal guide rail 22 and a formal roller frame 24 is set thereon. The top of the adjusting cylinder 23 is installed correspondingly to one side of the formal roller frame 24. The output end of the adjusting cylinder 23 is fixedly connected to one side of the formal roller frame 24. The mounting end of the formal roller frame 24 is installed correspondingly to the upper side of the longitudinal guide rail 22. The mounting end of the formal roller frame 24 is slidably connected to the longitudinal guide rail 22. Formal bearing seats 3 are provided on both sides of the inner wall of the formal roller frame 24. The formal roller frame 24 is U-shaped. The mounting end of the formal bearing seat 3 is installed correspondingly to the inner wall of the formal roller frame 24. The mounting end of the template bearing seat 3 is fixedly connected to the formal template roller frame 24. A formal template roller 4 is arranged between two sets of formal template roller frames 24. Both ends of the formal template roller 4 are provided with tooling bearing sleeves 7. The mounting end of the tooling bearing sleeve 7 is rotatably connected to the formal template roller 4. The tooling bearing sleeve 7 is hollow. Both ends of the tooling bearing sleeve 7 are correspondingly installed with two sets of formal template bearing seats 3 on the same set of formal template roller frames 24. The hollow design of the tooling bearing sleeve 7 can stably assemble the formal template roller 4 with the formal template bearing seat 3, thereby ensuring stable embossing of the fabric sample. The setting of the adjustment component 2 can adapt to formal template rollers of different lengths and sizes, increasing the transverse sampling width, and at the same time, it can facilitate the operator to directly sample and compare the embossed fabric sample.By coordinating the formal bearing housing 3, formal roller 4, tooling bearing sleeve 7, and adjusting assembly 2, the original prototyping machine, which could only produce small samples, can now be adapted to produce formal rollers of different sizes, enabling direct sampling from the formal rollers.

[0021] A small sample roller assembly 5 is provided on one side of the frame 1. The small sample roller assembly 5 includes a sample roller frame 51. The mounting end of the sample roller frame 51 is installed corresponding to one side of the frame 1 and is fixedly connected to the frame 1. A fixed roller 52 is provided at the bottom of the inner wall of the sample roller frame 51. The fixed roller 52 includes two sets of fixed roller seats 521. The mounting end of the fixed roller seats 521 is fixedly connected to the sample roller frame 51. A fixed roller rod 522 is provided between the two sets of fixed roller seats 521. The two ends of the fixed roller rod 522 are respectively inserted into the two sets of fixed roller seats 521. The fixed roller rod 522 and the fixed roller seats are connected. 521 Rotary connection, an adjusting roller 53 is provided on one side of the inner wall of the sample roller frame 51. The adjusting roller 53 includes two sets of adjusting roller seats 531, and an adjusting roller rod 532 is provided between the two sets of adjusting roller seats 531. The two ends of the adjusting roller rod 532 are inserted into the two sets of adjusting roller seats 531 respectively. A synchronous connecting plate 533 is provided between one side of the two sets of adjusting roller seats 531. The synchronous connecting plate 533 is fixedly connected to the two sets of adjusting roller seats 531. Vertical guide rails 54 are provided on one side of the inner wall of the sample roller frame 51 corresponding to the two sides of the adjusting roller 53. The mounting end of the vertical guide rail 54 is aligned with one side of the inner wall of the sample roller frame 51. The vertical guide rail 54 is fixedly connected to the sample roller frame 51. One side of the adjusting roller seat 531 is installed correspondingly to the vertical guide rail 54, and the mounting end of the adjusting roller seat 531 is slidably connected to the vertical guide rail 54. The vertical guide rail 54 can guide and limit the movement of the adjusting roller 53. A small sample pressurizing cylinder 55 is provided at the top of the sample roller frame 51. The mounting end of the small sample pressurizing cylinder 55 is installed correspondingly to the upper side of the sample roller frame 51, and the mounting end of the small sample pressurizing cylinder 55 is fixedly connected to the sample roller frame 51. The output end of the small sample pressurizing cylinder 55 passes through the sample roller frame 51 and is connected to the synchronous connection. The output end of the sample pressurizing cylinder 55 is fixedly connected to the synchronous connecting plate 533. When the sample pressurizing cylinder 55 is in operation, it can drive the two sets of adjusting roller seats 531 to move up and down along the vertical guide rail 54 through the synchronous connecting plate 533, thereby driving the adjusting roller rod 532 to follow the adjustment, so that the adjusting roller 53 can be matched with the fixed roller 52 to match different embossed fabric samples. The setting of the sample roller assembly 5 allows the operator to directly take the formal embossed fabric from the formal roller 4 and compare it with the sample roller assembly 5, avoiding batch defects in the later stage.

[0022] A PLC controller 6 is installed on one side of the frame 1. The mounting end of the PLC controller 6 is installed corresponding to one side of the frame 1 and is fixedly connected to the frame 1. The adjusting cylinder 23 and the sample pressurizing cylinder 55 are electrically connected to the PLC controller 6. The setting of the PLC controller 6 can improve the integration of this equipment, make it easier for the operator to make preset adjustments according to different fabrics, and improve the embossing efficiency of the fabric.

[0023] In this embodiment, the formal version roller 4 is first fitted and installed with the formal version bearing seat 3 through the tooling bearing sleeve 7. Then, the formal version roller frame 24 is pushed to slide longitudinally along the longitudinal guide rail 22 by the adjusting cylinder 23. The longitudinal guide rail 22 is manually adjusted to slide laterally along the transverse guide rail 21 to the target position. The positioning bolt in the positioning hole is tightened to fix the longitudinal guide rail 22 and complete the sampling of the formal version roller. Then, the small sample pressurizing cylinder 55 is started. The output end of the small sample pressurizing cylinder 55 pushes the adjusting roller 53 to slide along the vertical guide rail 54, thereby driving the adjusting roller 53 to move towards the fixed roller 52. Then, the sampling cloth between the two is squeezed to complete the sampling operation of the small sample.

[0024] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.

Claims

1. A device for increasing the lateral width of a die-cutting proofer, comprising a frame (1), characterized in that: An adjustment assembly (2) is provided on the frame (1). The adjustment assembly (2) includes transverse guide rails (21) located at both ends on one side of the frame (1). Each set of transverse guide rails (21) is provided with a longitudinal guide rail (22). An adjustment cylinder (23) is provided on one side of the longitudinal guide rail (22). The output end of the adjustment cylinder (23) is located on the longitudinal guide rail (22). A formal version roller frame (24) is provided on both sides of the inner wall of the formal version roller frame (24). A formal version bearing seat (3) is provided between the two sets of formal version roller frames (24). The machine frame (1) is equipped with a formal version roller (4) and a small sample roller assembly (5) is provided on one side of the frame (1). The small sample roller assembly (5) includes a sample roller frame (51). A fixed roller (52) is provided at the bottom of the inner wall of the sample roller frame (51). An adjusting roller (53) is provided on the upper side of the inner wall of the sample roller frame (51). Vertical guide rails (54) are provided on both sides of the inner wall of the sample roller frame (51) corresponding to the adjusting roller (53). A small sample pressurizing cylinder (55) is provided at the top of the sample roller frame (51). A PLC controller (6) is provided on one side of the machine frame (1).

2. The apparatus for increasing the lateral width of a die-cutting proofing press according to claim 1, wherein, The mounting end of the transverse guide rail (21) is installed corresponding to the upper side of the frame (1), and the mounting end of the longitudinal guide rail (22) is installed corresponding to the upper side of the transverse guide rail (21). The longitudinal guide rail (22) and the transverse guide rail (21) are arranged in a cross shape, and multiple sets of positioning holes are opened on the transverse guide rail (21).

3. The apparatus for increasing the lateral width of a die-cutting proofing press according to claim 1, wherein, The mounting end of the adjusting cylinder (23) is installed corresponding to one side of the longitudinal guide rail (22). A mounting bracket is provided on one side of the longitudinal guide rail (22). The lower side of the adjusting cylinder (23) is installed corresponding to the upper side of the mounting bracket. The top of the adjusting cylinder (23) is installed corresponding to one side of the formal roller frame (24).

4. The apparatus of claim 1, wherein, The mounting end of the formal version roller frame (24) is installed corresponding to the upper side of the longitudinal guide rail (22). The formal version roller frame (24) is arranged in a "U" shape. The mounting end of the formal version bearing seat (3) is installed corresponding to the inner wall of the formal version roller frame (24).

5. The apparatus for increasing the lateral width of a die-cutting proofing press according to claim 1, wherein, Both ends of the formal roll (4) are provided with tooling bearing sleeves (7), which are hollow. The two ends of the tooling bearing sleeves (7) are installed corresponding to two sets of formal bearing seats (3) on the same set of formal roll frames (24).

6. The apparatus for increasing the lateral width of a die-cutting proofing press according to claim 1, wherein, The mounting end of the sample roller frame (51) is installed corresponding to one side of the frame (1). The fixed roller (52) includes two sets of fixed roller seats (521), and a fixed roller rod (522) is provided between the two sets of fixed roller seats (521). The adjusting roller (53) includes two sets of adjusting roller seats (531), and an adjusting roller rod (532) is provided between the two sets of adjusting roller seats (531). A synchronous connecting plate (533) is provided between one side of the two sets of adjusting roller seats (531). The mounting end of the vertical guide rail (54) is installed corresponding to one side of the inner wall of the sample roller frame (51). One side of the adjusting roller seat (531) is installed corresponding to the vertical guide rail (54). The mounting end of the small sample pressurizing cylinder (55) is installed corresponding to one side of the upper part of the sample roller frame (51). The output end of the small sample pressurizing cylinder (55) passes through the sample roller frame (51) and is installed corresponding to one side of the synchronous connecting plate (533).

7. The apparatus of claim 1, wherein, The mounting end of the PLC controller (6) is installed corresponding to one side of the frame (1), and the regulating cylinder (23) and the sample pressurizing cylinder (55) are electrically connected to the PLC controller (6).

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