A dustproof and sealed industrial robot speed reducer

Abstract

This invention discloses a fully sealed, dustproof industrial robot reducer, relating to the field of robot reducers. It includes a reducer body, with a sealing shell fitted over the body. The outer wall of the sealing shell has a connecting groove, and above this groove is a mounting groove containing a ventilation mechanism. The ventilation mechanism includes a rubber plate rotatably connected to the inside of the connecting groove, with a rotating rod extending from the inside of the rubber plate. This invention, through the cooperation of the rubber plate, rotating rod, drive rod, and micro-motor, allows the sealing shell to be opened and closed according to weather conditions. Simultaneously, with the cooperation of a plasma fan, dust collection electrode, and filter, the sealing shell protects all components of the reducer body, preventing external dust and impurities from entering and affecting lubrication or accelerating wear. It also allows for air circulation for heat dissipation, improving the overall service life of the reducer body.

Description

Technical Field

[0001] This utility model relates to the field of robot reducers, specifically a fully sealed and dustproof industrial robot reducer. Background Technology

[0002] The reducer is a core transmission component at the joints of an industrial robot. Its main function is to convert the high-speed, low-torque power output from the motor into the low-speed, high-torque power required by the robot joint, while ensuring the accuracy, stability, and load capacity of the transmission. It is the "joint hub" for industrial robots to achieve precise motion control.

[0003] Patent CN221443224U discloses a robot harmonic reducer. Specifically, the patent discloses a key and keyway positioning method that allows for accurate, convenient, and rapid installation and disassembly of the rigid wheel, with a fixed and unique installation position, thus reducing user adjustment time. During operation, the reducer can be cooled with cooling oil to reduce damage to the flexible wheel caused by high temperatures. Furthermore, it automatically lubricates the contact points between the rigid and flexible wheels during operation, thereby improving the reducer's service life and efficiency.

[0004] To address the aforementioned issues, while existing patents suggest solutions that utilize components such as steel wheels to enable cooling oil to achieve a cooling effect, in actual use, dust or other contaminants may adhere to the components or cooling oil, affecting lubrication and even causing wear. Utility Model Content

[0005] The purpose of this utility model is to provide a fully sealed and dustproof industrial robot reducer to solve the problems mentioned in the background art and overcome its technical defects.

[0006] To solve the above technical problems, the technical solution adopted by this utility model is as follows: it includes a reducer body, a sealing shell is fitted on the outside of the reducer body, and a connecting groove is opened on the outer wall of the sealing shell. A placement groove is opened above the connecting groove on the outer wall of the sealing shell, and a ventilation mechanism is provided inside the placement groove.

[0007] The ventilation mechanism includes a rubber plate, which is rotatably connected inside the communicating groove. A rotating rod extends through the inside of the rubber plate. A driven gear is fixedly installed at one end of the rotating rod, and a driving gear is rotatably connected to the outer wall of the driven gear. A drive rod extends through the inside of the drive gear, and a micro motor is fixedly installed at the bottom end of the drive rod.

[0008] As a further improvement of this utility model: a plasma fan rod is embedded in the lower part of the placement groove, and dust collection electrodes are embedded in both sides of the placement groove, and a filter screen is embedded in the top of the placement groove.

[0009] As a further improvement of this utility model: the rubber plate forms a rotating structure between the rotating rod and the connecting groove, and the connecting groove is connected to the placement groove.

[0010] As a further improvement of this utility model: the drive rod extends through the interior of the driving gear, and the driving gear meshes with the driven gear.

[0011] As a further improvement of this utility model: a sealing plate is fixedly installed on one side of the connecting groove on the outer wall of the sealing shell, and a storage mechanism is provided on one side of the sealing plate.

[0012] As a further embodiment of this utility model: the storage mechanism includes a threading frame, which is slidably connected inside the placement groove, and the inside of the threading frame is provided with a storage groove.

[0013] As a further improvement of this utility model: the outer wall of the dust collecting electrode is rotatably connected to a rotating frame, and an insertion rod is fixedly installed on the rotating frame facing the outer wall of the dust collecting electrode.

[0014] As a further embodiment of this utility model: a rotating locking block is fixedly installed at one end of the insertion rod that penetrates the sealing shell, and a rubber scraper is fixedly installed on one side of the outer wall of the rotating frame where the insertion rod is inserted.

[0015] Compared with the prior art, the beneficial effects of this utility model include:

[0016] This utility model, through the cooperation of a rubber plate, a rotating rod, a drive rod, and a micro motor, can open and close the sealing shell according to the weather. At the same time, with the cooperation of a plasma fan bar, a dust collection electrode, and a filter screen, the sealing shell can protect the various components of the reducer body, preventing external dust and impurities from entering and affecting the lubrication effect or accelerating wear. It can also allow gas to circulate for heat dissipation, thereby improving the service life of the entire reducer body.

[0017] This utility model, through the cooperation of an insertion frame, a storage slot, a rotating frame, an insertion rod, a rotating block, and a rubber scraper, can periodically scrape off the dust adsorbed by the filter screen and dust collection electrode, and collect it uniformly in the storage slot for easy cleaning later. Attached Figure Description

[0018] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0019] Figure 1 The schematic diagram shows an overall structural schematic diagram according to one embodiment of the present invention;

[0020] Figure 2 The schematic diagram shows a connecting groove structure according to one embodiment of the present invention;

[0021] Figure 3 The schematic diagram shows a drive rod structure according to one embodiment of the present invention;

[0022] Figure 4 The schematic diagram shows a filter screen structure according to one embodiment of the present invention;

[0023] Figure 5 The schematic diagram shows a rubber scraper structure according to one embodiment of the present invention.

[0024] The following are the labeling elements in the diagram: 1. Reducer body; 2. Sealing shell; 3. Connecting groove; 4. Installation groove; 5. Ventilation mechanism; 501. Rubber plate; 502. Rotating rod; 503. Driven gear; 504. Driving gear; 505. Drive rod; 506. Micro motor; 507. Plasma fan bar; 508. Dust collection electrode; 509. Filter screen; 6. Sealing plate; 7. Storage mechanism; 701. Insertion frame; 702. Storage groove; 703. Rotating frame; 704. Insertion rod; 705. Rotating locking block; 706. Rubber scraper. Detailed Implementation

[0025] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0026] An embodiment of the present invention is shown in conjunction with the accompanying drawings.

[0027] Please see Figures 1 to 4A fully sealed, dustproof industrial robot reducer includes a reducer body 1, a sealing shell 2 fitted over the reducer body 1, a connecting groove 3 on the outer wall of the sealing shell 2, and a mounting groove 4 above the connecting groove 3. A ventilation mechanism 5 is installed inside the mounting groove 4. The ventilation mechanism 5 includes a rubber plate 501 rotatably connected inside the connecting groove 3. A rotating rod 502 extends through the rubber plate 501, and a driven gear 503 is fixedly mounted at one end of the rotating rod 502. An active gear 503 is rotatably connected to the outer wall of the driven gear 503. Gear 504, drive rod 505 extends through the inside of drive gear 504, micro motor 506 is fixedly installed at the bottom of drive rod 505, plasma fan rod 507 is embedded in the lower part of the inside of the mounting groove 4, dust collection electrode 508 is embedded on both sides of the inside of the mounting groove 4, filter screen 509 is embedded in the top of the inside of the mounting groove 4, rubber plate 501 forms a rotating structure with connecting groove 3 through rotating rod 502, connecting groove 3 communicates with mounting groove 4, drive rod 505 passes through the inside of drive gear 504, drive gear 504 meshes with driven gear 503.

[0028] By adopting the above technical solution, the sealing shell 2 firstly protects the reducer body 1, protecting the internal components from exposure and dust accumulation, which could affect lubrication or even cause wear. The micro motor 506 operates, and under the rotation of the drive rod 505, the active gear 504 and driven gear 503 work together to rotate the rotating rod 502, driving the rubber plate 501 to rotate. Depending on the weather, the connecting groove 3 and the mounting groove 4 of the sealing shell 2 are sealed to prevent adverse weather conditions from affecting the internal components. Under normal conditions, the rubber plate 501 is open, and in conjunction with the plasma fan 507, it increases the gas flow speed to maintain heat dissipation and allows dust and impurities to carry charged ions. Simultaneously, the air filters 509 on both sides allow dust and impurities to flow close to the dust collecting electrode 508, where they are adsorbed, effectively filtering dust and preventing it from entering the sealing shell 2 and affecting the operation of the reducer body 1. The micro motor 506, plasma fan 507, and dust collecting electrode 508, among other energized components, are connected to the control terminal and cables of the industrial robot.

[0029] Specifically, such as Figure 4 and Figure 5As shown, a sealing plate 6 is fixedly installed on one side of the outer wall of the sealing shell 2, which is connected to the groove 3. A storage mechanism 7 is provided on one side of the sealing plate 6. The storage mechanism 7 includes an insertion frame 701, which is slidably connected to the inside of the placement groove 4. A storage groove 702 is opened inside the insertion frame 701. A rotating frame 703 is rotatably connected to the outer wall of the dust collection electrode 508. An insertion rod 704 is fixedly installed on the rotating frame 703 facing the outer wall of the dust collection electrode 508. A rotating locking block 705 is fixedly installed at one end of the insertion rod 704 that penetrates into the sealing shell 2. A rubber scraper 706 is fixedly installed on one side of the insertion rod 704 on the outer wall of the rotating frame 703.

[0030] By adopting the above technical solution, dust can be cleaned regularly. For example, after a day's work, the plasma fan bar 507 and dust collection electrode 508 can be closed. Then, the micro motor 506 can be started to make the rubber plate 501 rotate, which will make it fit the filter screen 509 and generate a vibration to shake off the dust. At the same time, the rubber plate 501 abuts against the rotating frame 703 and rotates stably with the cooperation of the insertion rod 704 and the rotating block 705, which makes the rubber scraper 706 fit against the dust collection electrode 508 and rotate, thereby scraping off the adsorbed dust. Finally, the dust falls into the collection slots 702 at both ends of the insertion frame 701 for unified collection, which is convenient for unified cleaning after the sealing plate 6 is disassembled and installed.

[0031] Working Principle: First, a sealing shell 2 is installed on the outside of the reducer body 1 to protect the internal components and prevent direct contact with external dust. Rubber plates 501 are installed inside the connecting groove 3 and the mounting groove 4 of the sealing shell 2. A micro motor 506 drives two active gears 504 via a drive rod 505, which in turn drives the rotating rod 502 to rotate the rubber plates 501. This allows the connecting groove 3 and the mounting groove 4 to be closed depending on conditions such as cold or inclement weather, preventing damage to the internal components of the sealing shell 2. When heat dissipation is required, the micro motor 506 adjusts to open the rubber plates 501, allowing air to circulate. With the assistance of a plasma fan bar 507, the air circulates and ions are charged in dust and impurities. Combined with a filter screen 509, the air flows through both sides and is filtered, and a dust collection electrode is also present. 508 can adsorb charged dust and other particles, thus achieving a filtering effect and providing dust prevention while maintaining ventilation and heat dissipation. When dust removal is required, the plasma fan bar 507 is closed, and the micro motor 506 is activated to rotate the rubber plate 501. This rotation, which is in contact with the filter screen 509, generates vibration that causes dust to fall off. At the same time, the rubber plate 501 abuts against the rotating frame 703. The insertion rod 704, which is fixed to the rotating frame 703, passes through the dust collection electrode 508 and is rotatably connected to the sealing shell 2 via the rotating latch 705. Three rotating frames 703 are set up to abut against each other and rotate through transmission, so that the rubber scraper 706 abuts against the dust collection electrode 508 to scrape off the adsorbed dust and other particles, which fall into the collection slot 702 of the insertion frame 701 for unified collection. The insertion frame 701 is fixed to the sealing plate 6, which is convenient for cleaning after the sealing plate 6 is disassembled and installed later. The through hole between the two collection slots 702 inside the insertion frame 701 provides space for gas circulation.

[0032] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A fully sealed, dustproof industrial robot reducer, characterized in that, The gearbox includes a reducer body (1), a sealing shell (2) is fitted on the outside of the reducer body (1), and a connecting groove (3) is provided on the outer wall of the sealing shell (2). A placement groove (4) is provided above the connecting groove (3) on the outer wall of the sealing shell (2), and a ventilation mechanism (5) is provided inside the placement groove (4). The ventilation mechanism (5) includes a rubber plate (501), which is rotatably connected inside the connecting groove (3). A rotating rod (502) extends through the inside of the rubber plate (501). A driven gear (503) is fixedly installed at one end of the rotating rod (502), and a driving gear (504) is rotatably connected to the outer wall of the driven gear (503). A drive rod (505) extends through the inside of the driving gear (504), and a micro motor (506) is fixedly installed at the bottom end of the drive rod (505).

2. The fully sealed dustproof industrial robot reducer according to claim 1, characterized in that, The lower part of the placement groove (4) is fitted with a plasma fan rod (507), and the two sides of the placement groove (4) are fitted with dust collection electrodes (508). The top of the placement groove (4) is fitted with a filter screen (509).

3. The fully sealed dustproof industrial robot reducer according to claim 1, characterized in that, The rubber plate (501) forms a rotating structure with the connecting groove (3) through the rotating rod (502), and the connecting groove (3) is connected to the placement groove (4).

4. The fully sealed, dustproof industrial robot reducer according to claim 1, characterized in that, The drive rod (505) extends into the interior of the drive gear (504), and the drive gear (504) meshes with the driven gear (503).

5. The fully sealed, dustproof industrial robot reducer according to claim 1, characterized in that, A sealing plate (6) is fixedly installed on one side of the outer wall connecting groove (3) of the sealing shell (2), and a storage mechanism (7) is provided on one side of the sealing plate (6).

6. The fully sealed, dustproof industrial robot reducer according to claim 5, characterized in that, The storage mechanism (7) includes a insertion frame (701), which is slidably connected to the inside of the placement slot (4), and the inside of the insertion frame (701) is provided with a storage slot (702).

7. The fully sealed, dustproof industrial robot reducer according to claim 2, characterized in that, The outer wall of the dust collecting electrode (508) is rotatably connected to a rotating frame (703), and an insertion rod (704) is fixedly installed on the rotating frame (703) facing the outer wall of the dust collecting electrode (508).

8. The fully sealed dustproof industrial robot reducer according to claim 7, characterized in that, A rotating block (705) is fixedly installed at one end of the insertion rod (704) that penetrates into the sealing shell (2), and a rubber scraper (706) is fixedly installed on one side of the outer wall of the rotating frame (703) where the insertion rod (704) is inserted.

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