A fastening and maintenance device for gas pipeline networks in factory areas

Abstract

This utility model relates to the field of plant pipeline maintenance technology, and discloses a fastening and maintenance device for plant gas pipelines, including two sets of symmetrically distributed fastening brackets, a threaded connecting shaft, and a connecting device; the fastening bracket includes an ear plate, a rubber clamp, and a shape memory metal sheet. In this utility model, the combination structure of the rubber clamp and the shape memory metal sheet achieves a balance between flexible and rigid connections, achieving both fastening of the gas pipeline and adaptability to multiple sizes and shapes, improving the overall adaptability and practicality of the fastening bracket. The rubber clamp has good elastic deformation capability, and the shape memory metal sheet can adapt to changes in pipeline diameter within a certain range. Combined with the two sets of symmetrically distributed fastening brackets, the clamping distance can be adjusted by bolts, allowing the device to adapt to gas pipelines of different specifications, improving the device's versatility. It eliminates the need for separate fastening devices for pipelines of different diameters, effectively reducing maintenance costs.

Description

Technical Field

[0001] This utility model relates to the field of plant pipeline maintenance technology, and in particular to a fastening and maintenance device for plant gas pipelines. Background Technology

[0002] During the production process in the factory area, the gas pipeline network is an important infrastructure to ensure the continuity and safety of production. It is mainly used to transport various production gases or waste gases.

[0003] Due to the complex environment of the factory area, the gas pipeline network is under constant conditions of vibration and temperature changes, which can easily lead to problems such as pipeline loosening and displacement. If it is not tightened and maintained in time, it may cause gas leakage, which will not only affect the production progress, but also cause safety hazards.

[0004] Existing gas pipeline fastening devices mostly use fixed-structure clamps, which have the following shortcomings: First, they have poor versatility, requiring different specifications of clamps for pipelines of different diameters, increasing maintenance costs; second, their fastening effect is limited, as traditional clamps are mostly rigid clamps, which are difficult to adapt to slight deformations of the pipeline, and are prone to loosening after long-term use. Therefore, a gas pipeline fastening and maintenance device for factory areas is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a gas pipeline network fastening and maintenance device for industrial areas, aiming to solve the problem that existing gas pipeline network fastening devices have poor versatility and are difficult to adapt to slight deformations of the pipeline network.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a gas pipeline network fastening and maintenance device for a factory, comprising two sets of symmetrically distributed fastening brackets, the two sets of fastening brackets being fixedly connected by bolts, a connecting base being fixedly connected to the fastening bracket, a threaded connecting shaft being fixedly connected to the connecting base, and a connecting device being provided on the threaded connecting shaft; the fastening bracket includes ear plates, rubber clamps, and shape memory metal sheets, the number of ear plates being set to two, and the two ear plates being fixed on both sides of the rubber clamp, the shape memory metal sheets being fixed inside the rubber clamp.

[0007] As a further description of the above technical solution: A gasket is fixedly connected to the surface of the ear plate, and threaded holes are provided on both the ear plate and the gasket.

[0008] As a further description of the above technical solution: A screw seat is fixedly connected to either of the two sets of fastening brackets, and the surface of the bolt is connected to the internal thread of the screw seat.

[0009] As a further description of the above technical solution: The end of the bolt is fixedly connected to a nut, and the surface of the bolt is threaded with a nut.

[0010] As a further description of the above technical solution: The connecting device includes a first connecting screw sleeve, the interior of which is threadedly connected to the surface of the threaded connecting shaft, and a connecting telescopic member is rotatably connected to the end of the first connecting screw sleeve, and a second connecting screw sleeve is rotatably connected to the telescopic end of the connecting telescopic member.

[0011] As a further description of the above technical solution: The connecting telescopic component includes a fixed rod and a telescopic rod. The end of the fixed rod is rotatably connected to the end of the first connecting screw sleeve. The surface of the telescopic rod is slidably connected to the inside of the fixed rod. The end of the telescopic rod away from the first connecting screw sleeve is rotatably connected to the second connecting screw sleeve.

[0012] As a further description of the above technical solution: The fixed rod has a groove inside, and a slider is fixedly connected to the telescopic rod. The slider slides inside the groove.

[0013] As a further description of the above technical solution: A magnet is fixedly connected inside the fixed rod, and an iron ring is fixedly connected to the end of the telescopic rod. The surface of the iron ring is magnetically connected to the surface of the magnet.

[0014] This utility model has the following beneficial effects: 1. In this utility model, a combination structure of rubber clamp and shape memory metal sheet is adopted to achieve a balance between soft connection and rigid connection. While achieving the fastening of gas pipeline network, it also achieves the effect of adapting to multiple sizes and shapes, improving the overall adaptability and practicality of the fastening bracket. The rubber clamp has good elastic deformation capability, and the shape memory metal sheet can adapt to the diameter changes of the pipeline network within a certain range. With the cooperation of two sets of symmetrically distributed fastening brackets, the clamping distance can be adjusted by bolts, so that the instrument can be adapted to gas pipeline networks of different specifications, improving the versatility of the instrument. There is no need to equip the pipeline network with a separate fastening device for different diameter pipeline networks, effectively reducing maintenance costs.

[0015] 2. In this utility model, the rapid assembly of the instrument and the external connector is achieved by setting a connecting device. The telescopic structure of the connecting telescopic component can adjust the distance between the instrument and the external fixed structure. The installation distance can be flexibly adjusted according to the actual distribution of the pipeline network, so as to achieve a good adaptability to complex factory pipeline network layout. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a gas pipeline fastening and maintenance device for a factory area proposed in this utility model; Figure 2 This is a schematic diagram of the fastening bracket structure of a gas pipeline fastening and maintenance device for a factory area proposed in this utility model; Figure 3 An exploded view of the fastening seat structure of a gas pipeline fastening and maintenance device for a factory area proposed in this utility model. Figure 4 This is a schematic diagram of a connection device for a gas pipeline fastening and maintenance device in a factory area, as proposed in this utility model. Figure 5 This is a schematic diagram of the magnet part of a gas pipeline fastening and maintenance device for a factory area proposed in this utility model.

[0017] Legend: 1. Fastening bracket; 2. Bolt; 3. Connecting base; 4. Threaded connecting shaft; 5. Connecting device; 101. Ear plate; 102. Rubber clamp; 103. Memory metal sheet; 104. Washer; 6. Screw seat; 7. Nut; 8. Nut; 51. Connecting screw sleeve one; 52. Connecting telescopic component; 53. Connecting screw sleeve two; 521. Fixing rod; 522. Telescopic rod; 523. Magnet; 524. Iron ring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1-2The present invention provides an embodiment of a gas pipeline network fastening and maintenance device for a factory, comprising two sets of symmetrically distributed fastening brackets 1, which are fixedly connected by bolts 2. A connecting base 3 is fixedly connected to each fastening bracket 1, and a threaded connecting shaft 4 is fixedly connected to the connecting base 3. A connecting device 5 is provided on the threaded connecting shaft 4. Each fastening bracket 1 includes ear plates 101, rubber clamps 102, and shape memory metal sheets 103. Two ear plates 101 are provided, and each ear plate 101 is fixed to one side of the rubber clamp 102. The shape memory metal sheet 103 is fixed inside the rubber clamp 102. The rubber clamp 102 is tightly fitted to the pipeline surface, increasing the clamping friction and preventing damage to the pipeline from rigid clamping. The shape memory metal sheet 103 has a stable shape memory effect, which is beneficial to the pipeline network. When the network vibrates slightly, it can always maintain the support force on the rubber clamp 102, ensuring the stability of the clamping and preventing the pipeline from loosening or shifting. It effectively copes with the complex working environment of the factory area. The combination structure of the rubber clamp 102 and the memory metal sheet 103 achieves the neutralization of soft connection and rigid connection. While achieving the fastening of the gas pipeline, it also achieves the effect of adapting to multiple sizes and shapes, improving the adaptability and practicality of the overall fastening bracket 1. The rubber clamp 102 has good elastic deformation capability, and the memory metal sheet 103 can adapt to the changes in the diameter of the pipeline within a certain range. With the two sets of symmetrically distributed fastening brackets 1, the clamping distance can be adjusted by bolts 2, so that the instrument can be adapted to gas pipelines of different specifications, improving the versatility of the instrument. There is no need to equip the pipeline with a separate fastening device for pipelines of different diameters, effectively reducing maintenance costs.

[0020] Reference Figure 3 A washer 104 is fixedly connected to the surface of the ear plate 101. The washer 104 is made of wear-resistant rubber material, which can effectively reduce the frictional wear between the bolt 2 and the ear plate 101. At the same time, when the bolt 2 is tightened, the washer 104 undergoes slight deformation, filling the connection gap and improving the sealing and stability of the connection. Threaded holes are opened on both the ear plate 101 and the washer 104. A screw seat 6 is fixedly connected to either of the two sets of fastening brackets 1. The surface of the bolt 2 is connected to the internal thread of the screw seat 6. A nut 7 is fixedly connected to the end of the bolt 2. A nut 8 is threadedly connected to the surface of the bolt 2. A spring washer is set between the nut 8 and the washer 104. The elastic restoring effect of the spring washer is used to prevent the nut 8 from loosening during pipeline vibration.

[0021] Reference Figure 4The connecting device 5 includes a connecting screw sleeve 51, the inside of which is threadedly connected to the surface of the threaded connecting shaft 4. A connecting telescopic member 52 is rotatably connected to the end of the connecting screw sleeve 51, and a connecting screw sleeve 53 is rotatably connected to the telescopic end of the connecting telescopic member 52. When the fastening bracket 1 needs to be connected to an external fixed bracket or a fastening bracket 1 on another pipe, the connecting screw sleeve 51 is rotated to achieve threaded installation with the threaded connecting shaft 4, and then the connecting screw sleeve 53 is rotated to fix the threaded connecting shaft 4 on the external fixed bracket or the fastening bracket 1 on another pipe, thereby achieving the effect of quick assembly and fixation.

[0022] Reference Figures 4-5 The connecting telescopic component 52 includes a fixed rod 521 and a telescopic rod 522. The end of the fixed rod 521 is rotatably connected to the end of the connecting screw sleeve 1 51. The surface of the telescopic rod 522 is slidably connected to the inside of the fixed rod 521. The end of the telescopic rod 522 away from the connecting screw sleeve 1 51 is rotatably connected to the connecting screw sleeve 2 53. A sliding groove is provided inside the fixed rod 521. A slider is fixedly connected to the telescopic rod 522. The slider is slidably connected inside the sliding groove. The telescopic structure of the connecting telescopic component 52 can adjust the distance between the instrument and the external fixed structure. The installation distance can be flexibly adjusted according to the actual distribution of the pipeline network, achieving a good adaptability to complex factory pipeline network layouts.

[0023] Reference Figures 4-5 A magnet 523 is fixedly connected inside the fixed rod 521, and an iron ring 524 is fixedly connected to the end of the telescopic rod 522. The surface of the iron ring 524 is magnetically connected to the surface of the magnet 523. Under normal conditions, the telescopic rod 522 is retracted inside the fixed rod 521. In the retracted state, the iron ring 524 and the magnet 523 fix the fixed rod 521 and the telescopic rod 522, thereby ensuring the stability of the telescopic rod 522.

[0024] Working principle: When using this gas pipeline network fastening and maintenance equipment, first adjust the distance between the two sets of fastening brackets 1 according to the diameter of the gas pipeline network. Then, attach the rubber clamps 102 of the two sets of fastening brackets 1 to the surface of the pipeline network. The rubber clamps 102 deform under the compression of the pipeline network, and the internal shape memory metal sheet 103 adapts to the shape of the pipeline network and provides support. Next, pass the bolt 2 through the threaded holes on the ear plates 101 and washer 104 of the two sets of fastening brackets 1, so that the bolt 2 is threadedly connected to the screw seat 6. Use a wrench to tighten the nut 7, causing the nut 8 to squeeze outwards. The pressure pad 104 secures the two sets of fastening brackets 1, completing the connection between the instrument and the pipeline. During the fastening process, the memory metal sheet 103 can automatically adapt and adjust according to the shape of the tube, thereby achieving the effect of adaptive fastening for tubes of different diameters and slightly deformed tubes. Through the combination of the rubber clamp 102 and the memory metal sheet 103, the soft connection and the rigid connection are neutralized, achieving the effect of fastening the gas pipeline while adapting to multiple sizes and shapes, thus improving the overall adaptability and practicality of the fastening bracket 1.

[0025] When the fastening bracket 1 needs to be connected to an external fixed bracket or another fastening bracket 1 on a pipe body, the connecting device 5 is installed on the threaded connecting shaft 4. The threaded installation with the threaded connecting shaft 4 is achieved by rotating the connecting thread sleeve 1 51. The telescopic rod 522 is adjusted within the fixed rod 521 according to the distance between the fastening bracket 1 and the fastening bracket 1 on the external fixed bracket or another pipe body. Then, the connecting thread sleeve 2 53 is rotated to fix the threaded connecting shaft 4 on the fastening bracket 1 on the external fixed bracket or another pipe body, thereby achieving the effect of quick assembly and fixation. Moreover, the installation distance of the device can be flexibly adjusted according to the actual distribution of the pipeline network, achieving a good adaptability to complex plant pipeline network layouts.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A plant gas pipe network fastening maintenance apparatus comprising two sets of symmetrically distributed fastening clamps (1), characterized in that: The two sets of fastening brackets (1) are fixedly connected by bolts (2). A connecting base (3) is fixedly connected to the fastening bracket (1). A threaded connecting shaft (4) is fixedly connected to the connecting base (3). A connecting device (5) is provided on the threaded connecting shaft (4). The fastening bracket (1) includes an ear plate (101), a rubber clamp (102), and a memory metal sheet (103). The number of ear plates (101) is set to two, and the two ear plates (101) are respectively fixed on both sides of the rubber clamp (102). The memory metal sheet (103) is fixed inside the rubber clamp (102).

2. The gas pipeline fastening and maintenance device for a factory area according to claim 1, characterized in that: A gasket (104) is fixedly connected to the surface of the ear plate (101), and threaded holes are provided on both the ear plate (101) and the gasket (104).

3. The gas pipeline fastening and maintenance device for a factory area according to claim 1, characterized in that: A screw seat (6) is fixedly connected to either of the two sets of fastening brackets (1), and the surface of the bolt (2) is connected to the internal thread of the screw seat (6).

4. The gas pipeline fastening and maintenance device for a factory area according to claim 1, characterized in that: The end of the bolt (2) is fixedly connected to a nut (7), and the surface of the bolt (2) is threaded with a nut (8).

5. The gas pipeline fastening and maintenance device for a factory area according to claim 1, characterized in that: The connecting device (5) includes a connecting screw sleeve one (51), the interior of the connecting screw sleeve one (51) is threadedly connected to the surface of the threaded connecting shaft (4), the end of the connecting screw sleeve one (51) is rotatably connected to a connecting telescopic member (52), and the telescopic end of the connecting telescopic member (52) is rotatably connected to a connecting screw sleeve two (53).

6. The gas pipeline fastening and maintenance device for a factory area according to claim 5, characterized in that: The connecting telescopic component (52) includes a fixed rod (521) and a telescopic rod (522). The end of the fixed rod (521) is rotatably connected to the end of the connecting screw sleeve one (51). The surface of the telescopic rod (522) is slidably connected to the inside of the fixed rod (521). The end of the telescopic rod (522) away from the connecting screw sleeve one (51) is rotatably connected to the connecting screw sleeve two (53).

7. The gas pipeline fastening and maintenance device for a factory area according to claim 6, characterized in that: The fixed rod (521) has a groove inside, and the telescopic rod (522) has a slider fixedly connected to it, which slides inside the groove.

8. A gas pipeline fastening and maintenance device for a factory area according to claim 6, characterized in that: A magnet (523) is fixedly connected inside the fixed rod (521), and an iron ring (524) is fixedly connected to the end of the telescopic rod (522). The surface of the iron ring (524) is magnetically connected to the surface of the magnet (523).

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