A modular agglomerate drying device
The modular agglomerate drying device with modular design and hot air circulation solves the problems of agglomerate powder adhesion and long construction cycle, realizes an efficient and flexible drying process, and improves the service life of the device and construction efficiency.
Patent Information
- Application Number
- CN202522672636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-17
AI Technical Summary
In existing technologies, lumps suffer from powder adhesion during storage and drying, leading to deterioration of air permeability. Furthermore, traditional drying devices require on-site construction, resulting in long construction cycles and inflexibility.
The modular agglomerate drying device is designed, including multiple modular drying mechanisms and air supply and exhaust mechanisms. It achieves efficient drying through staggered evaporation plates and hot air circulation, and ensures drying uniformity and stability by combining support plates and discharge trough structures.
It achieves efficient drying of lumps, reduces powder adhesion, shortens the construction cycle, and allows for flexible adjustment of the number of devices according to needs, thereby improving service life and construction efficiency.
Smart Images

Figure CN224945172U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metallurgical mineral processing technology, specifically relating to a modular agglomerate drying device. Background Technology
[0002] Lump ore is a primary raw material used in metallurgical production. It is obtained from raw ore with a certain particle size after being mined, crushed, and screened. During the mining process, lumps often require water spraying for dust suppression. The dust generated during mining adheres to the ore surface after being soaked in water and is difficult to remove by screening. As a result, a large amount of powder is carried into the metallurgical reduction process, ultimately causing a deterioration in the permeability of the furnace charge.
[0003] In related technologies, although powerful screening devices are configured in the production process, the strong adhesion of water-containing dust makes it impossible to effectively separate the ore and its surface powder. Meanwhile, lumps are a primary raw material used directly and generally only remain in storage yards and raw material silos in metallurgical furnaces. Storage yards have large storage capacities, allowing for long-term storage. In the past, sunlight exposure was used to reduce surface moisture in the lumps, ultimately separating the ore from the adhering powder. However, this required dump trucks for turning the lumps, which was not only labor-intensive but also generated significant dust during the turning process. Furthermore, the storage layer could not be too thick, otherwise, the turning operation to reduce the surface moisture of the lumps could not be completed.
[0004] Meanwhile, the drying equipment in this technology needs to be set up on-site, resulting in a long construction period. Furthermore, if the number of drying units needs to be adjusted, the on-site setup and construction must be completely redesigned. Utility Model Content
[0005] In response to one or more of the above-mentioned defects or improvement needs of the existing technology, this utility model provides a modular agglomerate drying device, which can achieve efficient drying of agglomerates, fully remove moisture from the agglomerates, thereby reducing powder adhering to the agglomerates, and can also be flexibly adjusted according to customer needs, significantly reducing the construction cycle.
[0006] To achieve the above objectives, this utility model provides a modular agglomerate drying device for drying agglomerates using hot air, comprising: Multiple modular drying units are arranged sequentially along the longitudinal direction, and a connecting structure is provided between two adjacent modular drying units for fixed connection between them. The modular drying mechanism includes at least two drying components arranged vertically in sequence; The drying component includes a frame extending vertically, a first evaporation plate, and a second evaporation plate; The frame includes a drying channel extending vertically, and the top opening of the drying channel is a drying inlet. The first evaporator plate and the second evaporator plate are arranged alternately along the longitudinal direction in the drying channel to form a plurality of spaced drying spaces in the drying channel; The first evaporator plate has a through first evaporation duct arranged horizontally inside, and the second evaporator plate has a through second evaporation duct arranged horizontally inside; at least one drying hole is provided on both side walls of the first evaporator plate and the second evaporator plate. The first side wall of the frame is provided with a first opening that connects to the first evaporation duct, and the second side wall of the frame is provided with a second opening that connects to the second evaporation duct. The ventilation system includes a first ventilation duct, a second ventilation duct, a reversing chamber, a hot air duct, and an exhaust duct. The reversing chamber is connected to the first ventilation pipe, the second ventilation pipe, the exhaust pipe and the hot air pipe respectively; and the reversing chamber is provided with a reversing component for switching the ventilation pipes connected to the exhaust pipe and the hot air pipe. The first ventilation duct is connected to each of the first openings; the second ventilation duct is connected to each of the second openings, for forming a longitudinally flowing drying airflow on both sides of the drying space.
[0007] As a further preferred embodiment of the present invention, both the first evaporation plate and the second evaporation plate include a bottom plate and a first side plate and a second side plate arranged in parallel. The tops of the first side plate and the second side plate are fixedly connected, and the bottom plate is fixedly placed in the area between the bottoms of the first side plate and the second side plate, for forming an evaporation channel between the first side plate, the second side plate and the bottom plate.
[0008] As a further preferred embodiment of the present invention, the tops of the first side plate and the second side plate are formed with sharp corners to enable the clumps to accurately enter the drying zone.
[0009] As a further preferred embodiment of the present invention, the drying component further includes a detection module disposed in at least one drying zone. The detection module is disposed in the area near the bottom opening on the inner wall of the frame and is used to measure the temperature of the lump after drying.
[0010] As a further preferred embodiment of this utility model, it also includes a base, which includes a support and a first discharge trough; The bracket is fixedly installed on the bottom end face of the frame to support the drying component; The first discharge trough includes two first inclined guide plates arranged at relative intervals. The two first inclined guide plates extend longitudinally and are fixed on the bracket to form a first V-shaped groove. The top inlet of the first V-shaped groove opens toward the bottom of the frame, and the bottom of the first V-shaped groove forms a discharge port extending longitudinally.
[0011] As a further preferred embodiment of the present invention, the first discharge trough further includes a plurality of supporting brackets, and at least one supporting bracket is provided between each of the first inclined guide plates and the bracket for fixed connection between the first inclined guide plate and the bracket.
[0012] As a further preferred embodiment of the present invention, the base further includes a plurality of second discharge troughs arranged continuously in the transverse direction; The second discharge trough includes two second inclined guide plates arranged at relative intervals. The two second inclined guide plates extend longitudinally and are fixed on the bracket to form a second V-shaped groove. The vertical projection of the drying channel falls within the plane formed by the top inlet of each second V-shaped groove. The vertical projection of the bottom discharge port of each second V-shaped groove falls within the range of the top inlet of the first V-shaped groove.
[0013] As a further preferred embodiment of the present invention, the second discharge trough further includes an inverted V-shaped material distribution plate extending longitudinally, both ends of which are fixed on the bracket.
[0014] As a further preferred embodiment of the present invention, a baffle plate extending longitudinally is provided at intervals below the bottom discharge port of the second discharge trough, and the two ends of the baffle plate are respectively fixed on the bracket to slow down the falling rate of the clump.
[0015] As a further preferred embodiment of the present invention, the base further includes at least one vibrator, and each of the vibrators is fixedly connected to the area of the support corresponding to the bottom discharge port of the second discharge trough.
[0016] In summary, the beneficial effects of the above-described technical solutions conceived by this utility model compared with the prior art include: (1) The modular agglomerate drying device of this utility model includes multiple modular drying mechanisms and an air supply and exhaust mechanism. Each modular drying mechanism is arranged sequentially along the longitudinal direction, and a connecting structure is provided between adjacent modular drying mechanisms. The modular drying mechanism includes two drying components; the drying component includes a frame, a first evaporation plate, and a second evaporation plate. The first evaporation plate and the second evaporation plate are arranged alternately along the longitudinal direction in the drying channel. The first evaporation plate and the second evaporation plate are provided with drying holes. The air supply and exhaust mechanism is used to provide hot air to the first evaporation plate and the second evaporation plate or to extract hot air. The agglomerate drying device can achieve efficient drying of agglomerates, fully remove moisture from the agglomerates, thereby reducing powder adhering to the agglomerates. At the same time, it can be flexibly adjusted according to customer needs, significantly reducing the construction cycle.
[0017] (2) The modular agglomerate drying device of this utility model has a plurality of support plates arranged in an array between the first side plate and the second side plate, and the adjacent rows of support plates are staggered to improve the uniformity of support between the two adjacent first side plates and the second side plate, and avoid deformation of the evaporation plate when the agglomerates act on the support plates. Furthermore, by staggering the support plates on the first side plate and the second side plate, the deformation of the evaporation plate is further reduced.
[0018] (3) The modular agglomerate drying device of this utility model can accurately collect the temperature of the dried agglomerates by setting a detection module including a temperature sensor and a mounting tube in each drying zone, so that users can accurately obtain the degree of agglomerate drying based on the temperature information.
[0019] (4) The modular agglomerate drying device of this utility model uses an inverted V-shaped distribution plate set in the middle area of the top inlet of the second discharge trough, which enables the inverted V-shaped distribution plate to stably guide and classify the agglomerates, thereby making the agglomerates on both sides more uniform. At the same time, the inverted V-shaped distribution plate set in the middle area of the second discharge trough can also reduce the impact caused by the falling agglomerates, avoiding deformation of the second discharge trough caused by the impact load of the agglomerates. Furthermore, combined with the baffle plate set at the bottom discharge port of the second discharge trough, the falling speed of the agglomerates is further reduced, avoiding deformation of the first discharge trough caused by the impact load of the agglomerates.
[0020] (5) The modular agglomerate drying device of this utility model is efficient in drying, stable in operation, and convenient in use. Through the modular drying mechanism, users can select the number of modular drying mechanisms according to their needs, and the modular drying mechanism can be easily assembled through the connection structure between two adjacent modular drying mechanisms, thereby significantly reducing the construction efficiency of the drying furnace. At the same time, through the array of drying holes set on the evaporation plate, and combined with the position of the drying holes on the evaporation plate, the hot air in the evaporation plate can fully dry the agglomerates in the drying zone. Furthermore, combined with the first and second discharge troughs set vertically at intervals on the base, the first and second discharge troughs can achieve stable collection of agglomerates while minimizing the impact of agglomerates on the discharge troughs during the falling process. This not only improves the agglomerate collection efficiency, but also significantly extends the service life of the modular agglomerate drying device, and has good promotional value and application prospects. Attached Figure Description
[0021] Figure 1 This is a front view of the modular agglomerate drying device in an embodiment of this utility model; Figure 2 This is a left view of the modular agglomerate drying device in an embodiment of this utility model; Figure 3 This is a right view of the modular agglomerate drying device in an embodiment of this utility model; Figure 4 This is a front view of the modular agglomerate drying device hidden from the exhaust mechanism in this embodiment of the utility model; Figure 5 This is a rear view of the modular agglomerate drying device hidden from the exhaust mechanism in this embodiment of the utility model; Figure 6 This is a top view of the first fabric position after the dustproof mechanism is hidden in the modular agglomerate drying device in this embodiment of the utility model; Figure 7 This is a top view of the second fabric position after the dustproof mechanism is hidden in the modular clump drying device in this embodiment of the present invention; Figure 8 This is a top view of the third fabric position after the dustproof mechanism is hidden in the modular clump drying device in this embodiment of the utility model; Figure 9 This is a top view of the fourth fabric position after the dustproof mechanism is hidden in the modular agglomerate drying device in this embodiment of the utility model; Figure 10 This is a longitudinal planar sectional view of the modular drying mechanism and base of the modular agglomerate drying device in this embodiment of the present invention; Figure 11 This is a cross-sectional view of the modular drying mechanism and base of the modular agglomerate drying device in this embodiment of the present invention along a transverse plane. Figure 12 This is a three-dimensional structural diagram of multiple modular drying mechanisms and a base of the modular agglomerate drying device in this embodiment of the present invention; Figure 13 This is a top view of the modular drying mechanism of the modular agglomerate drying device in this embodiment of the utility model; Figure 14 This is a side view of the evaporator plate of the modular agglomerate drying device in an embodiment of this utility model; Figure 15 This is a front view of the evaporator plate of the modular agglomerate drying device in an embodiment of this utility model; Figure 16 This is a top view of the evaporator plate of the modular agglomerate drying device in an embodiment of this utility model; Figure 17 This is a bottom view of the evaporator plate of the modular agglomerate drying device in an embodiment of this utility model; Figure 18 yes Figure 16 Sectional view at point BB; Figure 19 This is a front view of the base of the modular agglomerate drying device in this embodiment of the utility model; Figure 20 This is a top view of the baffle plate of the modular agglomerate drying device in an embodiment of this utility model.
[0022] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Drying component; 101. Frame; 102. Drying channel; 103. First evaporation plate; 104. First evaporation air duct; 105. Drying hole; 106. First side plate; 107. Second side plate; 108. Base plate; 109. Support plate; 110. Detection module; 111. Second evaporation air duct; 112. Second evaporation plate; 113. First opening; 114. Second opening; 2. Base; 201. Bracket; 202. First inclined guide plate; 203. Support bracket; 204. Second inclined guide plate; 205. Baffle plate; 206. Inverted V-shaped material distribution plate; 207. Vibrator; 3. Modular drying mechanism; 4. Feeding mechanism; 401. Longitudinal motion track; 402. First motion platform; 403. First feeding belt; 404. First support; 405. Tensioning roller; 406. Guide roller; 407. Transverse motion track; 408. Second motion platform; 409. Second feeding belt; 410. Second support; 5. Dust control mechanism; 501. Enclosure panel; 502. Roof; 503. Dust removal pipeline; 504. Truss; 505. Diagonal support; 506. Flexible roller shutter; 6. Ventilation and exhaust system; 601. First ventilation duct; 602. Second ventilation duct; 603. Exhaust duct; 604. Hot air duct; 605. Reversing chamber; 606. Reversing element; 607. First connecting chamber; 608. Second connecting chamber; 609. First blower. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model. Furthermore, the technical features involved in the various embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0028] Example: Please see Figures 1-20 The modular agglomerate drying device in the preferred embodiment of the present invention can achieve efficient drying of agglomerates, fully remove moisture from the agglomerates, thereby reducing powder adhering to the agglomerates. At the same time, it can be flexibly adjusted according to customer needs, significantly reducing the construction cycle.
[0029] Specifically, such as Figures 1-20 As shown in the preferred embodiment of this application, the modular agglomerate drying device dries the agglomerates using hot air in the hot air duct 604. The modular agglomerate drying device includes multiple modular drying mechanisms 3 and an exhaust mechanism 6.
[0030] Each modular drying unit 3 is arranged sequentially along the longitudinal direction, and a connecting structure is provided between adjacent modular drying units 3 to fix them together as a whole. In actual use, users can select the number of modular drying units 3 according to their needs, and conveniently assemble the modular drying units 3 through the connecting structure between adjacent modular drying units 3, thereby significantly reducing the construction efficiency of the drying oven. Preferably, the connecting structure includes angle steel set at the edges of adjacent drying units 3 and connecting bolt assemblies for connecting the angle steel. Alternatively, the connecting structure includes a welded layer set between the edges of adjacent drying units 3.
[0031] The modular drying mechanism 3 includes at least two drying components 1 arranged sequentially along a vertical direction. Each drying component 1 includes a frame 101 extending vertically, a first evaporator plate 103, and a second evaporator plate 112. The frame 101 includes a drying channel 102 extending vertically, with its top opening serving as a drying inlet to allow lumps to enter the drying channel 102 for drying. Simultaneously, the first evaporator plate 103 and the second evaporator plate 112 are arranged longitudinally in a staggered pattern within the drying channel 102, forming several spaced drying spaces within the drying channel 102.
[0032] The first evaporator plate 103 has a through first evaporation duct 104 arranged horizontally inside, and the second evaporator plate 112 has a through second evaporation duct 111 arranged horizontally inside. At least one drying hole 105 is provided on both side walls of the first evaporator plate 103 and the second evaporator plate 112 so that the waste heat flue gas in the first evaporation duct 104 and the second evaporation duct 111 can flow into the drying space through the drying hole 105, thereby achieving effective drying of the lumps in the drying space.
[0033] Meanwhile, a first opening 113 is provided on the first side wall of the frame 101 to connect to the first evaporation duct 104, and correspondingly, a second opening 114 is provided on the second side wall of the frame 101 to connect to the second evaporation duct 111, so that the exhaust mechanism 6 can supply and exhaust air to the adjacent first evaporation plates 103 and second evaporation plates 112 from the first opening 113 and the second opening 114.
[0034] Furthermore, the exhaust system 6 includes a first ventilation duct 601, a second ventilation duct 602, a reversing chamber 605, a hot air duct 604, and an exhaust duct 603.
[0035] The reversing chamber 605 is connected to the first ventilation duct 601, the second ventilation duct 602, the exhaust duct 603, and the hot air duct 604. Simultaneously, a reversing element 606 is installed within the reversing duct to divide the reversing chamber 605 into two spaces. Before and after switching using the reversing element 606, the first ventilation duct 601 can be switched from being connected to the exhaust duct 603 to being connected to the hot air duct 604, while the second ventilation duct 602 can be switched from being connected to the hot air duct 604 to being connected to the exhaust duct 603. Alternatively, the first ventilation duct 601 can be switched from being connected to the hot air duct 604 to being connected to the exhaust duct 603, while the second ventilation duct 602 can be switched from being connected to the exhaust duct 603 to being connected to the hot air duct 604.
[0036] Meanwhile, the first ventilation pipe 601 is connected to each of the first openings 113, and the second ventilation pipe 602 is connected to each of the second openings 114. In actual use, through the hot air pipe 604 and the exhaust pipe 603 connected by the first ventilation pipe 601 and the second ventilation pipe 602, the adjacent first evaporator plate 103 and the second evaporator plate 112 are respectively in the air supply state and the air exhaust state, thereby forming a longitudinally flowing drying airflow on both sides of the drying space, preventing the dried flue gas from extending longitudinally and being discharged from the drying feed inlet, thereby reducing the discharge of dusty drying flue gas to the outside of the drying equipment and preventing the spread of flue gas dust pollution.
[0037] Furthermore, by switching the pipelines connected to the first ventilation pipe 601 and the second ventilation pipe 602 through the reversing component 606, the first evaporator plate 103 and the second evaporator plate 112 are switched to the exhaust state and the air supply state respectively, so as to achieve full drying of the lump ore through the drying form of longitudinal air circulation drying on both sides.
[0038] It is worth noting that in the preferred embodiment of this application, the vertical direction refers to a direction perpendicular to or perpendicular to the horizontal plane. The extension direction of each evaporator plate is transverse. The direction in which the evaporator plates are spaced apart is longitudinal, and in the horizontal plane, the longitudinal and transverse directions are perpendicular.
[0039] Furthermore, in a preferred embodiment of this application, a plurality of connecting structures are also provided between two adjacent drying components 1 to facilitate the convenient assembly of a single modular drying mechanism 3. Preferably, a connecting structure is provided on the side wall of the frame 101 of two adjacent drying components 1, the connecting structure including angle steel provided at the edges of the frames 101 of the two adjacent drying components 1 and connecting bolt assemblies connecting the angle steel. Alternatively, the connecting structure includes a welded layer provided between the edges of the frames 101 of the two adjacent drying components 1.
[0040] Preferably, a limiting structure is provided at the ends of the opposing frames 101 of two adjacent drying components 1. The limiting structure is preferably a U-shaped slot structure fixedly installed at the ends of the frames 101. In actual use, the end of one frame 101 is directly inserted into the U-shaped slot structure at the ends of the adjacent frames 101, thereby achieving initial limiting between the two adjacent frames 101. Then, the modular drying mechanism 3 is quickly assembled by combining the connecting structure provided on the outer wall of the two adjacent frames 101.
[0041] Furthermore, in a preferred embodiment of this application, the vertical projections of the evaporation plates in two adjacent drying components 1 do not overlap, so that after the clump passes through the drying space of the upper drying component 1, most of the clump will fall onto the evaporation plate of the lower drying component 1, causing the clump to flip over, thereby ensuring that the drying equipment fully dries each surface of the clump.
[0042] Furthermore, such as Figures 14-18 As shown in the preferred embodiment of this application, both the first evaporator plate 103 and the second evaporator plate 112 include a base plate 108 and a first side plate 106 and a second side plate 107 arranged in parallel. The tops of the first side plate 106 and the second side plate 107 are fixedly connected, while the base plate 108 is fixed in the region between the bottoms of the first side plate 106 and the second side plate 107, thereby forming a stable evaporation airflow channel between the first side plate 106, the second side plate 107, and the base plate 108.
[0043] More preferably, the tops of the first side plate 106 and the second side plate 107 deform towards each other, forming an arc-shaped plate structure on their tops. This creates sharp corners on the tops of the first side plate 106 and the second side plate 107, allowing the clumps to accurately enter the drying zone between the two adjacent evaporation ducts, ensuring that the hot air inside the evaporation plate can fully dry the clumps. Preferably, the tips of the sharp corners are formed with arc-shaped surfaces to reduce deformation caused by contact between the top of the evaporation plate and the clumps.
[0044] More specifically, several through holes are provided on the base plate 108 along the longitudinal direction so that the hot air in the evaporation duct can be blown onto the lumps after passing through the drying zone through the through holes on the base plate 108, thereby further improving the drying rate of the lumps.
[0045] More preferably, such as Figure 15 As shown in the preferred embodiment of this application, a plurality of drying holes 105 are arranged in an array on both the first side plate 106 and the second side plate 107. Preferably, adjacent rows of drying holes 105 are staggered to improve the uniformity of the drying airflow. More preferably, the drying holes 105 on the first side plate 106 and the second side plate 107, which belong to two evaporation plates on both sides of a single drying zone, are also staggered, that is, the projections of the drying holes 105 on the first side plate 106 and the second side plate 107 in the longitudinal direction do not overlap.
[0046] More specifically, in a preferred embodiment of this application, the drying hole 105 is a waist-shaped hole extending laterally, thereby increasing the number of drying holes 105 arranged within a unit area while minimizing the accidental intrusion of mineral powder.
[0047] Of course, the arrangement of the drying holes 105 is not limited to the above-mentioned structural form. In another preferred embodiment of this application, the drying holes 105 are waist-shaped holes that extend vertically, so as to further increase the lateral blowing range of a single drying hole 105 on the agglomerates, thereby significantly improving the drying capacity of the drying holes 105 on the agglomerates.
[0048] Furthermore, in another preferred embodiment of this application, the drying hole 105 includes both a waist-shaped hole extending laterally and a waist-shaped hole extending vertically.
[0049] More specifically, in a preferred embodiment of this application, a plurality of connecting pipes 111 are provided between two adjacent evaporating plates, and both ends of adjacent connecting pipes 111 penetrate the plate body of the evaporating plate, thereby connecting the evaporation ducts in the two evaporating plates through the connecting pipes 111. Preferably, the cross-section of the connecting pipe 111 is square, circular, or irregular in shape. More preferably, a wear-resistant layer is provided on the top of the connecting pipe 111, and the top of the connecting pipe 111 is a wedge-shaped surface to ensure that clumps do not continuously wear down the connecting pipe 111, thereby improving the service life of the drying component 1.
[0050] Furthermore, in a preferred embodiment of this application, at least one support plate 109 is provided between the first side plate 106 and the second side plate 107. Both ends of the support plate 109 are in contact with the first side plate 106 and the second side plate 107, and the support plate 109 is fixed on the first side plate 106 and / or the second side plate 107. Preferably, the support plate 109 is fixed on the first side plate 106 and / or the second side plate 107 by welding.
[0051] Furthermore, the support plates 109 are arranged in an array in the evaporation duct. Preferably, the projection of each support plate 109 in the lateral direction does not coincide with the projection of each drying hole 105 in the lateral direction. This not only avoids the influence of the support plate 109 on the hot air discharged from the drying hole 105, but also reduces the deformation of the side plate caused during the welding process.
[0052] Further preferably, in the preferred embodiment of this application, a plurality of support plates 109 are arranged in an array in the evaporation duct. Preferably, two adjacent rows of support plates 109 are staggered to improve the uniformity of support between the support plates 109 and the two adjacent first side plates 106 and second side plates 107, and to avoid deformation of the evaporation plate caused by the action of clumps on the support plates 109.
[0053] More specifically, in the preferred embodiment of this application, the support plate 109 extends longitudinally, and the angle between the support plate 109 and the horizontal plane is between 30° and 60°. Preferably, the angle between the support plate 109 and the horizontal plane is 30°, 40°, 45°, 50° or 60°.
[0054] Furthermore, in a preferred embodiment of this application, the support plates 109 on the first side plate 106 and the second side plate 107 are staggered and welded together. For example, a four-row, five-column arrangement of support plates 109 is provided in the drying air duct. The support plates 109 in the first, third, and fifth columns of the first and third rows are welded to the first side plate 106, and the support plates 109 in the second and fourth columns of the first and third rows are welded to the second side plate 107. The support plates 109 in the first, third, and fifth columns of the second and fourth rows are welded to the second side plate 107, and the support plates 109 in the second and fourth columns of the second and fourth rows are welded to the first side plate 106, thereby significantly reducing the deformation of the evaporation plate.
[0055] More preferably, such as Figure 13 As shown in the preferred embodiment of this application, the drying component 1 further includes a detection module 110 disposed in at least one drying zone, and the detection module 110 is disposed at the outlet of the drying zone to detect the temperature of the lumps and thereby calculate the degree of drying of the lumps. Preferably, a detection module 110 is disposed in each drying zone to achieve control over the degree of drying in each drying zone.
[0056] Specifically, the detection module 110 includes an installation tube that penetrates the side wall of the frame and a temperature sensor. The sensing end of the temperature sensor passes through the installation tube and extends into the drying zone to detect the temperature within the drying zone.
[0057] Furthermore, such as Figure 1 , Figure 2 , Figure 3 , Figure 19 and Figure 20 As shown in the preferred embodiment of this application, it also includes a base 2, which includes a bracket 201 and a first discharge trough.
[0058] The bracket 201 is fixedly installed on the bottom surface of the frame 101 to support the drying component 1. Preferably, the bracket 201 is a support frame structure including four legs. The first discharge trough includes two first inclined guide plates 202 arranged at relatively intervals. The two first inclined guide plates 202 extend longitudinally and are fixed on the bracket 201 to form a first V-shaped groove structure. At the same time, the top inlet of the first V-shaped groove opens towards the bottom of the frame 101 so that the first V-shaped groove can accurately receive the lumps dried by the drying component 1. Correspondingly, a longitudinally extending discharge port is formed at the bottom of the first V-shaped groove so that the dried lumps received by the first V-shaped groove can fall onto the transfer conveyor belt through the longitudinally extending discharge port.
[0059] Furthermore, in a preferred embodiment of this application, several connecting structures are also provided between two adjacent bases 2, so that users can flexibly select and assemble the bases 2 according to the number of modular drying mechanisms 3.
[0060] Preferably, the connecting structure is set on the brackets 201 of two adjacent bases 2. More preferably, the connecting structure is set on the two opposite legs of the two adjacent brackets 201, thereby realizing the fixed connection of the two adjacent bases 2 and providing a stable support foundation for the modular drying mechanism 3.
[0061] More preferably, in the preferred embodiment of this application, the vertical projection of the drying channel 102 falls on the first discharge trough, which also ensures that all lumps dried by the drying component 1 can fall into the first V-shaped groove, thereby providing a stable and accurate guide for the collection of lumps.
[0062] More specifically, in a preferred embodiment of this application, a horizontal outward flap is provided on the top of the first inclined guide plate 202. Furthermore, at least one supporting bracket 203 is provided between the first inclined guide plate 202 and the bracket 201. Preferably, there are multiple supporting brackets 203 spaced apart along the longitudinal direction, so as to fix the first inclined guide plate 202 on the bracket 201, thereby significantly improving the structural stability of the first inclined guide plate 202 and thus improving the guiding stability of the agglomerate collection.
[0063] Preferably, the supporting bracket 203 includes an inclined support rod 505 and a V-shaped support rod attached to the first inclined guide plate 202. The horizontal portion of the V-shaped support rod is fixed to the bracket 201 and abuts against the bottom surface of the outer flap; the inclined portion of the V-shaped support rod abuts against the outer wall surface of the first inclined guide plate 202. One end of the inclined support rod 505 is fixedly installed on the bracket 201, while the other end of the inclined support rod 505 is fixed in the area where the inclined portion faces away from the horizontal portion, to ensure that the supporting bracket 203 can provide stable support for the first inclined plate.
[0064] Furthermore, in a preferred embodiment of this application, the base 2 further includes a plurality of second discharge troughs arranged continuously in a transverse direction. Preferably, each of the second discharge troughs is disposed between the first discharge trough and the frame 101.
[0065] The second discharge trough includes two relatively spaced second inclined guide plates 204, which extend longitudinally and are fixed to the bracket 201 to form a second V-shaped groove. Simultaneously, the vertical projection of the drying channel 102 falls within the plane formed by the top inlets of each of the second V-shaped grooves. Furthermore, the vertical projection of the bottom discharge outlets of each second V-shaped groove falls within the area of the top inlet of the first V-shaped groove.
[0066] In actual use, the lumps dried in the drying zone fall into the various second discharge troughs, which not only collect the dried lumps but also provide initial cushioning during their descent. Then, the lumps collected in the second discharge troughs fall from the bottom outlet into the inlet of the first discharge trough, thus achieving further collection of the lumps in the second discharge troughs and providing secondary cushioning during their descent.
[0067] Preferably, a longitudinally extending channel steel is provided below each of the second inclined guide plates 204, and the two ends of the channel steel are respectively fixed to the two ends of the bracket 201, which further improves the guiding stability of the second inclined guide plate 204.
[0068] Further preferably, in the preferred embodiment of this application, the second discharge trough further includes an inverted V-shaped dividing plate 206 extending longitudinally. Both ends of the inverted V-shaped dividing plate 206 are fixedly mounted on the bracket 201. Preferably, the inverted V-shaped dividing plate 206 is located in the middle area of the second discharge trough, thereby enabling the inverted V-shaped dividing plate 206 to achieve stable guiding and sorting of clumps, thereby making the clumps on both sides more uniform. At the same time, the inverted V-shaped dividing plate 206 located in the middle area of the second discharge trough can also reduce the impact caused by the falling clumps and avoid deformation of the second discharge trough caused by the impact load of the clumps.
[0069] More specifically, in a preferred embodiment of this application, longitudinally extending baffles 205 are spaced apart below the discharge port of the second discharge chute. Both ends of each baffle 205 are fixed to a bracket 201 to slow the falling speed of the clumps. Preferably, each baffle 205 is fixedly mounted on a plurality of support rods extending laterally and spaced apart longitudinally. Both ends of the support rods extending laterally are fixed to the bracket 201 to provide a stable support structure for each baffle 205. More preferably, the baffles 205 have an inverted V-shaped structure similar to an inverted V-shaped distribution plate 206 to facilitate the sliding of the clumps after buffering.
[0070] Furthermore, such as Figures 1-3 As shown in the preferred embodiment of this application, the base 2 further includes at least one vibrator 207. Each vibrator 207 is fixedly connected to the area of the bracket 201 corresponding to the bottom outlet of the second discharge trough, so as to ensure that the vibrator 207 can drive the first fixed connection, thereby enabling the lumps in the second discharge trough to fall smoothly from the outlet and the baffle plate 205, providing an effective guarantee for the efficient discharge of the lumps.
[0071] More preferably, in the preferred embodiment of this application, an annular walking platform is provided on the top outer wall of the frame 101, and a staircase is provided between the walking platform and the ground.
[0072] Furthermore, in a preferred embodiment of this application, a feeding mechanism 4 is also included, which includes a longitudinal feeding component and a transverse feeding component disposed on one side of the drying inlet.
[0073] The longitudinal feeding component can move longitudinally to drive the agglomerate to move longitudinally. The transverse feeding component is mounted on the longitudinal feeding component and reciprocates longitudinally along the transverse feeding component. The transverse feeding component can also move transversely to drive the agglomerate to move transversely.
[0074] Furthermore, in a preferred embodiment of this application, the longitudinal feeding component includes a longitudinal feeding conveyor belt capable of transporting lumps longitudinally and a longitudinal moving member capable of reciprocating longitudinally. One end of the longitudinal feeding conveyor belt receives the lumps and drives them to move longitudinally, while the other end of the longitudinal feeding conveyor belt is fixedly connected to the longitudinal moving member to drive the longitudinal feeding conveyor belt to reciprocate longitudinally, thereby ensuring that the longitudinal feeding conveyor belt can transport the lumps to any longitudinal position at the drying inlet.
[0075] The transverse feeding component includes a transverse feeding conveyor belt that can transport lumps transversely and a transverse moving component that can reciprocate transversely. The transverse feeding conveyor belt receives the lumps transported by the longitudinal feeding conveyor belt, and one end of the transverse feeding conveyor belt has its vertical projection within the vertical projection range of the drying inlet. In actual use, the transverse feeding conveyor belt can drive the lumps transversely, thereby transporting the lumps to the drying inlet.
[0076] Meanwhile, the transverse moving parts are set on the longitudinal moving parts, and the transverse feeding conveyor belt is set on the transverse moving parts to drive the transverse feeding conveyor belt to reciprocate along the transverse direction, thereby combining the longitudinal moving parts to move along the longitudinal direction, so that the feeding mechanism 4 can put the lumps into any position at the drying feed inlet to ensure the uniformity of feeding.
[0077] Furthermore, in a preferred embodiment of this application, the longitudinal moving component includes a first moving platform 402 and a longitudinal moving track 401 laid longitudinally on a support 201 on one side of the drying feed inlet. The first moving platform 402 is provided with several pairs of running wheels, each pair of running wheels is arranged on the longitudinal moving track 401, and at least one running wheel is connected to a first drive motor to drive the first moving platform 402 to reciprocate on the longitudinal moving track 401.
[0078] Further preferably, in a preferred embodiment of this application, the longitudinal feeding conveyor belt includes a longitudinal regional feeding belt, a first feeding belt 403, and a first support 404. The first support 404 includes a longitudinal horizontal conveying section and a longitudinal inclined conveying section. The first feeding belt 403 sequentially bypasses the longitudinal horizontal conveying section and the longitudinal inclined conveying section. Meanwhile, the longitudinal inclined conveying section is disposed on the first motion platform 402, and correspondingly, the longitudinal inclined conveying section is disposed on the support 201 on the side of the drying inlet.
[0079] Furthermore, rollers are installed at both the lower and higher positions of the longitudinal inclined conveyor section, and rollers are also installed at both ends of the longitudinal horizontal conveyor section. The first feeding belt 403 covers the longitudinal horizontal conveyor section and the longitudinal inclined conveyor section. At the same time, at least one roller is connected to the first feeding motor, and the roller can drive the first feeding belt 403 to circulate longitudinally. Further, the lower end of the first feeding belt 403 receives the lumpy raw material, and the higher end of the first feeding belt 403 is located above the transverse feeding conveyor belt, used to transport the lumps onto the transverse feeding conveyor belt.
[0080] More specifically, in a preferred embodiment of this application, a tension roller 405 is further provided below the longitudinally inclined conveyor section. The tension roller 405 abuts against the first feeding belt 403, and its position is adjustable to ensure that the tension of the first feeding belt 403 can be adjusted via the tension roller 405. Preferably, a guide roller 406 is provided at a lower position of the first support 404 to abut against the first feeding belt 403.
[0081] Furthermore, in a preferred embodiment of this application, the lateral motion component includes a second motion platform 408 and a lateral motion track 407 laid laterally on the first motion platform 402. Accordingly, the second motion platform 408 is provided with a plurality of pairs of guide wheels, each pair of guide wheels is provided on the lateral motion track 407, and at least one guide wheel is connected to a second drive motor for driving the second motion platform 408 to reciprocate on the lateral motion track 407.
[0082] Further preferably, in a preferred embodiment of this application, the transverse feeding conveyor belt includes a second feeding belt 409 and a second support 410. The second support 410 extends transversely and is fixedly mounted on the second motion platform 408. Rollers are provided at both transverse ends of the second support 410. The second feeding belt 409 covers the rollers of the second support 410. At least one roller is connected to a second feeding motor, so that the roller can drive the second feeding belt 409 to circulate transversely, thereby transporting the clumps on the second feeding belt 409 to the drying inlet.
[0083] More specifically, in the preferred embodiment of this application, a plurality of support rollers are provided in both the second feeding belt 409 and the first feeding belt 403 to enhance the effective support of the second feeding belt 409 and the first feeding belt 403.
[0084] Furthermore, in a preferred embodiment of this application, a dustproof mechanism 5 is also included, which includes a surrounding panel 501, a canopy 502, and a dust removal component.
[0085] The enclosure 501 extends vertically and is positioned around the drying inlet to prevent dust from spreading around it. A longitudinally extending feed port is provided on the longitudinally extending side wall of the enclosure 501 to facilitate uniform feeding into the drying inlet.
[0086] Furthermore, the canopy 502 is disposed on top of the enclosure 501 to form a dust removal space between the enclosure 501 and the canopy 502, and the dust removal component is connected to the dust removal space for removing dust from the dust removal space.
[0087] More preferably, in the preferred embodiment of this application, a plurality of pillars are uniformly arranged longitudinally on the inner and / or outer sides of the enclosure 501 to enhance the structural strength of the enclosure 501.
[0088] More specifically, in the preferred embodiment of this application, the top of the canopy 502 is provided with a plurality of dust removal ports arranged longitudinally at intervals. The dust removal component includes a plurality of dust removal pipes 503 and a dust collector. Each dust removal pipe 503 is sequentially connected to each dust removal port, so that the dust removal pipe 503 can connect to the dust removal space. Each dust removal pipe 503 is connected to the dust collector to ensure that the dust collector can continuously extract the dust-containing air in the dust removal space, and then remove the dust in the air through the dust collector.
[0089] Furthermore, in a preferred embodiment of this application, the canopy 502 includes a plurality of inverted conical covers arranged sequentially along the longitudinal direction, with the dust removal port located at the center of each inverted conical cover. Preferably, a plurality of reinforcing ribs are provided on the inner and / or outer wall surfaces of the inverted conical covers to enhance the structural strength of the inverted conical covers.
[0090] Further preferably, in the preferred embodiment of this application, a plurality of longitudinally extending trusses 504 are provided on the side of the enclosure 501 opposite to the loading port to form a support structure for the installation of the canopy 502 on the top of the enclosure 501, so as to facilitate the stable installation of the canopy 502. Furthermore, diagonal braces 505 are provided between the trusses 504 and the side of the enclosure 501 opposite to the loading port to further enhance the stability of the truss 504 structure.
[0091] More specifically, in a preferred embodiment of this application, the truss 504 includes a plurality of first members extending laterally and a plurality of second members extending longitudinally. The first members are arranged sequentially along the longitudinal direction, and correspondingly, the second members are arranged sequentially along the transverse direction. The first members and the second members are fixedly connected sequentially. Preferably, the first members and the second members are fixed together by welding or bolting, thereby forming a support structure that supports the canopy 502.
[0092] Furthermore, in a preferred embodiment of this application, a flexible roller shutter 506 extending longitudinally is provided on the side of the truss 504 facing the feeding port to block the top part of the feeding port, thereby further reducing dust overflow from the feeding port without affecting feeding.
[0093] Further, in a preferred embodiment of this application, the reversing chamber 605 includes a longitudinally extending column with four circumferentially arranged inlets on its outer wall. The first ventilation pipe 601 and the second ventilation pipe 602 are respectively connected to two oppositely arranged inlets, while the exhaust pipe 603 and the hot air pipe 604 are respectively connected to two oppositely arranged inlets. Simultaneously, the reversing member 606 extends longitudinally and is perpendicular to the longitudinal end face of the column. The reversing member 606 can rotate around the central axis of the column to divide the reversing chamber 605 into two regions. Before and after switching, the first ventilation pipe 601 can be switched from being connected to the exhaust pipe 603 to being connected to the hot air pipe 604, and the second ventilation pipe 602 can be switched from being connected to the hot air pipe 604 to being connected to the exhaust pipe 603. Alternatively, the first ventilation duct 601 can be switched from the hot air duct 604 to the exhaust duct 603, while the second ventilation duct 602 can be switched from the exhaust duct 603 to the hot air duct 604.
[0094] Preferably, a control motor is provided on the outside of the reversing chamber 605. The output shaft of the control motor passes through the reversing chamber 605 and is fixedly connected to the rotating shaft of the reversing member 606 to control the rotation of the reversing member 606.
[0095] More preferably, it also includes a controller for controlling the movement of the control motor. Preferably, the controller includes a timing switch for setting a time to control the movement of the control motor driving the commutator 606.
[0096] More preferably, in the preferred embodiment of this application, a flexible sealing element is provided at the end of the reversing member 606 so that the reversing member 606 can abut against the side wall of the reversing chamber 605, thereby enabling the reversing member 606 to divide the sealed chamber into two chambers.
[0097] More specifically, in the preferred embodiment of this application, the reversing chamber 605 is an octagonal prism.
[0098] Furthermore, in a preferred embodiment of this application, a first communicating chamber 607 covering each of the first openings 113 is provided on the outer side of the first sidewall of the frame 101, and the first communicating chamber 607 is connected to the first evaporation duct 104. Correspondingly, a first communicating chamber 607 covering each of the second openings 114 is provided on the outer side of the second sidewall of the frame 101, and the second communicating chamber 608 is connected to the second evaporation duct 111.
[0099] Further preferably, in a preferred embodiment of this application, a first blower 609 is provided in the hot air duct 604 for directing hot air from the hot air duct 604 into the evaporation duct. Further preferably, a second blower and a dust collector are provided in the exhaust duct 603 for extracting the dried flue gas and removing dust from the flue gas using the dust collector.
[0100] The modular agglomerate drying device of this invention is highly efficient, stable in operation, and easy to use. Its modular drying mechanism allows users to select the number of modular drying units according to their needs, and the connection structure between adjacent modular drying units facilitates easy assembly, significantly reducing the construction efficiency of the drying oven. Simultaneously, the array of drying holes on the evaporation plate, combined with their placement, ensures that the hot air within the evaporation plate thoroughly dries the agglomerates within the drying zone. Furthermore, the first and second discharge troughs, vertically spaced on the base, ensure stable collection of agglomerates while minimizing impact on the discharge troughs during agglomerate descent. This not only improves the agglomerate collection efficiency but also significantly extends the service life of the modular agglomerate drying device, demonstrating significant potential for widespread application.
[0101] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A modular briquette drying device for drying briquettes by means of hot air, characterized in that include: Multiple modular drying units are arranged sequentially along the longitudinal direction, and a connecting structure is provided between two adjacent modular drying units for fixed connection between them. The modular drying mechanism includes at least two drying components arranged vertically in sequence; The drying component includes a frame extending vertically, a first evaporation plate, and a second evaporation plate; The frame includes a drying channel extending vertically, and the top opening of the drying channel is a drying inlet. The first evaporator plate and the second evaporator plate are arranged alternately along the longitudinal direction in the drying channel to form a plurality of spaced drying spaces in the drying channel; The first evaporator plate has a through first evaporation duct arranged horizontally inside, and the second evaporator plate has a through second evaporation duct arranged horizontally inside; at least one drying hole is provided on both side walls of the first evaporator plate and the second evaporator plate. The first side wall of the frame is provided with a first opening that connects to the first evaporation duct, and the second side wall of the frame is provided with a second opening that connects to the second evaporation duct. The ventilation system includes a first ventilation duct, a second ventilation duct, a reversing chamber, a hot air duct, and an exhaust duct. The reversing chamber is connected to the first ventilation pipe, the second ventilation pipe, the exhaust pipe and the hot air pipe respectively; and the reversing chamber is provided with a reversing component for switching the ventilation pipes connected to the exhaust pipe and the hot air pipe. The first ventilation duct is connected to each of the first openings; the second ventilation duct is connected to each of the second openings, for forming a longitudinally flowing drying airflow on both sides of the drying space.
2. The modular briquet drying apparatus of claim 1, wherein, Both the first evaporator plate and the second evaporator plate include a base plate and a first side plate and a second side plate arranged in parallel. The tops of the first side plate and the second side plate are fixedly connected, and the bottom plate is fixedly placed in the area between the bottoms of the first side plate and the second side plate, for forming an evaporation channel between the first side plate, the second side plate and the bottom plate.
3. The modular bolus drying apparatus of claim 2, wherein, The tops of the first and second side plates are formed with sharp corners to ensure that the clumps can accurately enter the drying zone.
4. Modular briquet drying apparatus according to any one of claims 1-3, characterized in that The drying component also includes a detection module disposed in at least one drying zone. The detection module is disposed in the area near the bottom opening on the inner wall of the frame and is used to measure the temperature of the agglomerate after drying.
5. Modular briquet drying apparatus according to any one of claims 1-3, characterized in that It also includes a base, which includes a support and a first discharge chute; The bracket is fixedly installed on the bottom end face of the frame to support the drying component; The first discharge trough includes two first inclined guide plates arranged at relative intervals. The two first inclined guide plates extend longitudinally and are fixed on the bracket to form a first V-shaped groove. The top inlet of the first V-shaped groove opens toward the bottom of the frame, and the bottom of the first V-shaped groove forms a discharge port extending longitudinally.
6. The modular agglomerate drying device according to claim 5, characterized in that, The first discharge chute also includes several supporting brackets, and at least one supporting bracket is provided between each of the first inclined guide plates and the bracket for fixed connection between the first inclined guide plate and the bracket.
7. The modular agglomerate drying device according to claim 5, characterized in that, The base also includes a plurality of second discharge troughs arranged continuously in the transverse direction; The second discharge trough includes two second inclined guide plates arranged at relative intervals. The two second inclined guide plates extend longitudinally and are fixed on the bracket to form a second V-shaped groove. The vertical projection of the drying channel falls within the plane formed by the top inlet of each second V-shaped groove. The vertical projection of the bottom discharge port of each second V-shaped groove falls within the range of the top inlet of the first V-shaped groove.
8. The modular agglomerate drying device according to claim 7, characterized in that, The second discharge chute also includes an inverted V-shaped material distribution plate extending longitudinally, with both ends of the inverted V-shaped material distribution plate fixed to the bracket.
9. The modular agglomerate drying device according to claim 7, characterized in that, Below the bottom discharge port of the second discharge trough, there are longitudinally extending baffles at intervals. The two ends of the baffles are respectively fixed to the bracket to slow down the falling rate of the clumps.
10. The modular agglomerate drying device according to claim 7, characterized in that, The base also includes at least one vibrator, and each vibrator is fixedly connected to the area of the bracket corresponding to the bottom discharge port of the second discharge trough.
