A high-efficiency ball collection device for a condenser ball cleaning system

Abstract

This utility model relates to the technical field of condenser ball cleaning systems and discloses a high-efficiency ball collection device for a condenser ball cleaning system. The device includes a tank, with an inlet connected to the top and an outlet connected to the bottom. A ball discharge pipe is connected to one side of the tank, extending into the tank and connecting to a ball collection chamber. A filter plate is connected to the bottom of the ball collection chamber, and a bearing seat is connected to the top. A support shaft is connected to the inner wall of the bearing seat, and a ball guide chamber is connected to the top of the support shaft. A ball guide plate is connected to the inner wall of the ball guide chamber. This utility model, through the arrangement of the tank, inlet, outlet, ball discharge pipe, ball collection chamber, filter plate, bearing seat, support shaft, ball guide chamber, and ball guide plate, facilitates the orderly discharge and filtration of the balls, thereby avoiding clogging caused by ball stacking and improving the stability of ball collection.

Description

Technical Field

[0001] This utility model relates to the technical field of condenser ball cleaning systems, specifically a high-efficiency ball collection device for condenser ball cleaning systems. Background Technology

[0002] The condenser ball cleaning system mainly consists of a ball cleaning device, ball piping, valves, control devices, and part of the circulating cooling water piping. It includes core components such as a ball launcher, ball receiver, ball pump, secondary filter, and ball loading chamber. This system is used in condensers, heat exchangers, and central air conditioning systems in industries such as power, petroleum, chemical, and steel, maintaining heat exchange efficiency through physical cleaning.

[0003] The ball collectors in existing condenser ball cleaning systems are not convenient for driving the balls to flow in an orderly manner, making it easy for the balls to get stuck during flow, which leads to blockages during ball collection and affects the stability of ball collection. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency ball collection device for a condenser ball cleaning system, thereby solving the problems existing in traditional technical solutions.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a high-efficiency ball collection device for a condenser ball cleaning system, comprising a tank body, an inlet connected to the top of the tank body, a water outlet connected to the bottom of the tank body, a ball discharge pipe connected to one side of the tank body, the ball discharge pipe extending into the interior of the tank body and connected to a ball collection chamber, a filter plate connected to the bottom of the ball collection chamber, a bearing seat connected to the top of the ball collection chamber, a support shaft connected to the inner wall of the bearing seat, a ball guide chamber connected to the top of the support shaft, and a ball guide plate connected to the inner wall of the ball guide chamber. A support plate is connected to the side of the ball collecting chamber away from the volleyball tube. A drive motor is connected to the surface of the support plate. The output shaft of the drive motor is connected to a driving cone wheel. A driven cone wheel is connected to one side of the driving cone wheel.

[0006] Furthermore, the inner wall of the filter plate is provided with through holes, and there are several through holes evenly distributed on the inner wall of the filter plate.

[0007] Furthermore, the support shaft passes through the top of the ball collecting chamber via a bearing seat, and the ball guide chamber is rotatably connected to the ball collecting chamber via the support shaft. Furthermore, the support shaft is a hollow structure, and the bottom of the support shaft extends into the interior of the ball collecting chamber.

[0008] Furthermore, the ball guide chamber is conical in shape, and the top dimension of the ball guide chamber is larger than the dimension of the feed inlet.

[0009] Furthermore, the ball guide plates are spirally distributed, and the bottom dimension of the ball guide plates is smaller than its top dimension.

[0010] Furthermore, the driving cone wheel and the driven cone wheel mesh with each other, and the driven cone wheel and the driving cone wheel are perpendicularly distributed, with the driven cone wheel fixed to the surface of the support shaft.

[0011] This utility model has the following beneficial effects: 1. This utility model, through the arrangement of the tank, inlet, outlet, ball discharge pipe, ball collection chamber, filter plate, bearing seat, support shaft, ball guide chamber and ball guide plate, facilitates the orderly discharge and filtration of rubber balls, thereby avoiding the clogging problem caused by the stacking of rubber balls and improving the stability of ball collection.

[0012] 2. This utility model, through the arrangement of a support plate, a drive motor, an active cone wheel, and a driven cone wheel, facilitates the rotation of the ball guide chamber, thereby using centrifugal force to drive the rubber balls to slide along the inner wall of the ball guide chamber, further ensuring the orderly flow of the rubber balls and improving the efficiency of ball collection.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a top sectional view of the present invention; Figure 3 This is a top sectional view of the present invention; Figure 4 This is a schematic diagram of the internal cross-section of the ball guide chamber of this utility model; Figure 5 This is a cross-sectional view of the ball collecting chamber of this utility model; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Tank body; 2. Inlet; 3. Outlet; 4. Ball discharge pipe; 5. Ball collection chamber; 6. Filter plate; 7. Bearing seat; 8. Support shaft; 9. Ball guide chamber; 10. Ball guide plate; 11. Support plate; 12. Drive motor; 13. Driving cone wheel; 14. Driven cone wheel. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please see Figures 1-5 As shown, a high-efficiency ball collection device for a condenser ball cleaning system includes a tank 1. The top of the tank 1 is connected to an inlet 2, and the bottom of the tank 1 is connected to an outlet 3. A ball discharge pipe 4 is connected to one side of the tank 1. The ball discharge pipe 4 extends into the interior of the tank 1 and is connected to a ball collection chamber 5. A filter plate 6 is connected to the bottom of the ball collection chamber 5, and a bearing seat 7 is connected to the top of the ball collection chamber 5. A support shaft 8 is connected to the inner wall of the bearing seat 7, and a ball guide chamber 9 is connected to the top of the support shaft 8. A ball guide plate 10 is connected to the inner wall of the ball guide chamber 9. The arrangement of the tank 1, inlet 2, outlet 3, ball discharge pipe 4, ball collection chamber 5, filter plate 6, bearing seat 7, support shaft 8, ball guide chamber 9, and ball guide plate 10 facilitates the orderly discharge and filtration of the balls, thereby avoiding blockage caused by ball stacking and improving the stability of ball collection.

[0018] The inner wall of the filter plate 6 has through holes, and there are several through holes evenly distributed on the inner wall of the filter plate 6, which facilitates the filtration between the rubber balls and the coolant, thereby ensuring the effective collection of the balls.

[0019] The support shaft 8 passes through the bearing seat 7 through the top of the ball collecting chamber 5, and the ball guide chamber 9 is rotatably connected to the ball collecting chamber 5 through the support shaft 8, which facilitates the movable support of the ball guide chamber 9. The support shaft 8 is a hollow structure, and the bottom of the support shaft 8 extends into the ball collecting chamber 5, which facilitates the effective entry of the rubber balls and coolant into the ball collecting chamber 5.

[0020] The ball guide chamber 9 is conical in shape, and the top dimension of the ball guide chamber 9 is larger than the dimension of the feed inlet 2, which facilitates the guidance of the rubber balls.

[0021] The ball guide plate 10 is spirally distributed, and the bottom dimension of the ball guide plate 10 is smaller than its top dimension, which facilitates the orderly flow of the rubber ball during the flow.

[0022] Example 2 Based on Embodiment 1, a preferred embodiment of the high-efficiency ball collection device for a condenser ball cleaning system provided by this utility model is available for reference. Figures 1-5As shown, a support plate 11 is connected to the side of the ball collecting chamber 5 away from the ball tube 4. A drive motor 12 is connected to the surface of the support plate 11. The output shaft of the drive motor 12 is connected to a drive cone wheel 13. A driven cone wheel 14 is connected to one side of the drive cone wheel 13. The arrangement of the support plate 11, drive motor 12, drive cone wheel 13 and driven cone wheel 14 facilitates the rotation of the ball guide chamber 9. This allows the ball to slide along the inner wall of the ball guide chamber 9 through centrifugal force, further ensuring the orderly flow of the ball and improving the ball collection efficiency.

[0023] The driving cone wheel 13 and the driven cone wheel 14 mesh with each other, and the driven cone wheel 14 and the driving cone wheel 13 are perpendicularly distributed. The driven cone wheel 14 is fixed to the surface of the support shaft 8, which facilitates the driving cone wheel 13 to drive the driven cone wheel 14 to rotate, thereby enabling the driven cone wheel 14 to drive the ball guide chamber 9 to rotate through the support shaft 8.

[0024] Working principle: First, the drive motor 12 is started, causing the drive motor 12 to rotate the active cone wheel 13, which in turn drives the driven cone wheel 14 to rotate. The driven cone wheel 14 then drives the support shaft 8 to rotate, which in turn drives the ball guide chamber 9 to rotate. The ball guide chamber 9, carrying the incoming rubber balls and coolant, is propelled towards its inner wall by centrifugal force. Guided by the ball guide plate 10, the rubber balls flow downwards in an orderly manner, preventing them from getting stuck and causing blockages. After entering the ball collecting chamber 5, the rubber balls and coolant are filtered by the filter plate 6. The filtered coolant is discharged through the outlet 3, and the filtered rubber balls are discharged through the discharge pipe 4, thus completing a series of ball collection operations.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high efficiency ball collecting device for a condenser gum ball cleaning system, characterized in that: Includes a tank body (1), with a feed inlet (2) connected to the top of the tank body (1), a water outlet (3) connected to the bottom of the tank body (1), a ball volley pipe (4) connected to one side of the tank body (1), the ball volley pipe (4) extending into the interior of the tank body (1) and connected to a ball collecting chamber (5), a filter plate (6) connected to the bottom of the ball collecting chamber (5), a bearing seat (7) connected to the top of the ball collecting chamber (5), a support shaft (8) connected to the inner wall of the bearing seat (7), a ball guide chamber (9) connected to the top of the support shaft (8), and a ball guide plate (10) connected to the inner wall of the ball guide chamber (9). The ball collecting chamber (5) is connected to a support plate (11) on the side away from the volleyball tube (4). A drive motor (12) is connected to the surface of the support plate (11). The output shaft of the drive motor (12) is connected to a drive cone wheel (13). A driven cone wheel (14) is connected to one side of the drive cone wheel (13).

2. The high efficiency ball collecting device of a condenser rubber ball cleaning system according to claim 1, characterized in that: The filter plate (6) has through holes on its inner wall, and there are several through holes evenly distributed on the inner wall of the filter plate (6).

3. The high efficiency ball collecting device of a condenser rubber ball cleaning system according to claim 1, characterized in that: The support shaft (8) passes through the top of the ball collecting chamber (5) via the bearing seat (7), and the ball guide chamber (9) is rotatably connected to the ball collecting chamber (5) via the support shaft (8).

4. The high efficiency ball collecting device of a condenser rubber ball cleaning system according to claim 1, characterized in that: The support shaft (8) is a hollow structure, and the bottom of the support shaft (8) extends into the interior of the ball collection chamber (5).

5. The high efficiency ball collecting device of a condenser rubber ball cleaning system according to claim 1, characterized in that: The ball guide chamber (9) is conical in shape, and the top dimension of the ball guide chamber (9) is larger than the dimension of the feed inlet (2).

6. The high efficiency ball collecting device of a condenser rubber ball cleaning system according to claim 1, characterized in that: The ball guide plate (10) is spirally distributed, and the bottom dimension of the ball guide plate (10) is smaller than its top dimension.

7. The high-efficiency ball collection device for a condenser ball cleaning system according to claim 1, characterized in that: The driving cone wheel (13) meshes with the driven cone wheel (14), and the driven cone wheel (14) is perpendicular to the driving cone wheel (13), and the driven cone wheel (14) is fixed to the surface of the support shaft (8).

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