A detection module device

By designing an automated detection module device, and utilizing a rotating plate and various cleaning components, the problem of inconvenience in traditional manual cleaning is solved, achieving efficient cleaning of sensor lenses and improving detection accuracy and equipment lifespan.

CN224945878UActive Publication Date: 2026-11-06ZHENGZHOU DELAIFU TECH
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Patent Information

Application Number
CN202522490307.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-24
Publication Date
2026-11-06
Estimated Expiration
2035-11-24

AI Technical Summary

Technical Problem

Existing detection module equipment is inconvenient to operate when cleaning sensor lenses, affecting detection accuracy and lifespan.

Method used

A detection module device was designed to achieve automated cleaning through the cooperation of components such as a rotating plate, a main motor, a semi-circular plate, an intermittent plate, and an industrial camera. It uses a blower to spray air, a soft brush to rotate, and a lint-free cloth to move spirally to remove loose particles and adhesives from the lens.

Benefits of technology

It enables automated, rapid, and precise cleaning of sensor lenses, improving detection accuracy and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224945878U_ABST
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Abstract

This utility model relates to a detection module device, including a rotating plate. An industrial camera is mounted on the front side of the rotating plate, and a semi-circular plate is fixedly connected to the front side of the rotating plate. A bonding rod is fixedly connected to the front side of the rotating plate near its edge. Through the cooperation of components such as the rotating plate, main motor, semi-circular plate, first motor, intermittent plate, industrial camera, fixed plate, spiral plate, bonding rod, circular plate, soft brush, second motor, bellows, mounting plate, cylinder, lint-free cloth, spring, and movable plate, intermittent rotation can be achieved by rotating the intermittent plate. When the intermittent plate rotates, the bellows can be used to remove dust from the industrial camera lens and remove loose particles from its surface. The soft brush can gently sweep away small particles that cannot be blown away from the industrial camera lens. The lint-free cloth can be used to gently wipe the lens from the center outward in a spiral motion to remove fingerprints, oil stains, and other adhesive substances.
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Description

Technical Field

[0001] This utility model relates to the field of industrial testing technology, and in particular to a testing module device. Background Technology

[0002] Industrial detection modules are like "sensory organs" and "brain judgment units" installed on machines and production lines. Their core task is to automatically, quickly, and accurately sense, measure, and judge various physical quantities, chemical quantities, or appearance characteristics of products or production processes, and convert the results into signals that the control system can understand. They connect the physical world and the digital control system and are the foundation and key components for realizing industrial automation, informatization, and intelligence.

[0003] Existing detection module equipment includes industrial cameras, and cleaning the sensor lens is an important part of daily maintenance. Whether the operation is correct or not directly affects the accuracy and lifespan of the detection module. The core principle is to be careful, gentle, and use appropriate tools. The existing method of cleaning sensor lenses is to clean them manually, which is relatively inconvenient. Utility Model Content

[0004] The purpose of this invention is to provide a detection module device to solve the problems mentioned in the background art.

[0005] The technical solution of this utility model is a detection module device, including a rotating plate. An industrial camera is arranged on the front side of the rotating plate. A semi-circular plate is fixedly connected to the front side of the rotating plate. A fitting rod is fixedly connected to the front side of the rotating plate near the edge. A main motor is arranged on the rear side of the rotating plate. An intermittent plate is fixedly connected to the power output shaft of the main motor. Several arc-shaped grooves and several U-shaped grooves are opened on the outer side of the intermittent plate. The U-shaped grooves and arc-shaped grooves are arranged to intersect each other. The power output shaft of the main motor passes through the center of the intermittent plate and is fixedly connected to it. A fixing plate is sleeved on the outer side of the power output shaft.

[0006] In one embodiment, the main motor power output shaft is fitted with three mounting plates, and the mounting plates are arranged linearly from front to back. The inner cavity of the top mounting plate has a circular hole, and a bellows is installed in the circular hole. A cylinder is fixedly connected to the front side of the top mounting plate, and the cylinder is located below the bellows.

[0007] In one embodiment, a second motor is mounted on the rear side of the mounting plate located at the center. The power output shaft of the second motor passes through the adjacent mounting plate. A circular plate is fixedly connected to the power output shaft of the second motor. A soft brush is mounted on the front side of the circular plate near its edge.

[0008] In one embodiment, a first motor is mounted on the rear side of the mounting plate located below. The power output shaft of the first motor passes through the adjacent mounting plate and is fixedly connected to a movable plate. A groove is provided in the inner cavity of the movable plate, and a spring is fixedly connected to the bottom of the groove.

[0009] In one embodiment, the slide is slidably connected to a slider, the top of the spring is fixedly connected to the slider, a non-woven cloth is fixedly connected to the front side of the slider, a spiral plate is fixedly connected to the front side of the mounting plate, a spiral groove is formed on the front side of the spiral plate, a moving block is fixedly connected to the rear side of the slider, the moving block fits into the spiral groove, and the first motor power output shaft passes through the inner cavity of the spiral plate.

[0010] The beneficial effects provided by this utility model are:

[0011] 1. Through the cooperation of components such as the rotating plate, main motor, semi-circular plate, first motor, intermittent plate, industrial camera, fixed plate, spiral plate, bonding rod, circular plate, soft brush, second motor, bellows, mounting plate, cylinder, lint-free cloth, spring, and movable plate, intermittent rotation can be achieved by rotating the intermittent plate. When the intermittent plate rotates, the bellows can be used to remove dust from the industrial camera lens and remove loose particles from the surface. The soft brush can be used to gently sweep away small particles that cannot be blown away from the industrial camera lens. The lint-free spiral rotation can gently wipe from the center of the lens outward in a spiral shape to remove fingerprints, oil stains, and other adhesive substances. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a rear view of the structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the rotating plate structure of the component of this utility model;

[0015] Figure 4 This is a plan view of the rotating plate structure of the component of this utility model;

[0016] Figure 5 This is a side view of the rotating plate structure of the component of this utility model;

[0017] Figure 6 This is a schematic diagram of the component mounting plate structure of this utility model;

[0018] Figure 7 for Figure 6 Enlarged view of point A in the middle.

[0019] In the attached diagram: 1. Rotating plate; 2. Main motor; 3. Semicircular plate; 4. First motor; 5. Intermittent plate; 6. Industrial camera; 7. Fixed plate; 8. Spiral plate; 9. Adhesive rod; 10. Circular plate; 11. Soft brush; 12. Second motor; 13. Leather bellows; 14. Mounting plate; 15. Cylinder; 16. Lint-free cloth; 17. Spring; 18. Movable plate. Detailed Implementation

[0020] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other. The technical solutions of the present invention will be further described below with reference to the accompanying drawings of the embodiments. The present invention is not limited to the specific embodiments described below.

[0021] It should be understood that the same or similar reference numerals in the accompanying drawings of the embodiments correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "front," "rear," "left," "right," "top," and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships in the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0022] In one embodiment, such as Figure 1-7 As shown,

[0023] A detection module device includes a rotating plate 1, an industrial camera 6 disposed on the front side of the rotating plate 1, a semi-circular plate 3 fixedly connected to the front side of the rotating plate 1, an adhesive rod 9 fixedly connected to the front side of the rotating plate 1 near its edge, a main motor 2 disposed on the rear side of the rotating plate 1, an intermittent plate 5 fixedly connected to the power output shaft of the main motor 2, a plurality of arc-shaped grooves and a plurality of U-shaped grooves being formed on the outer side of the intermittent plate 5, the U-shaped grooves and arc-shaped grooves being arranged intersecting each other, the power output shaft of the main motor 2 passing through the center of the intermittent plate 5 and being fixedly connected thereto, and a fixing plate 7 sleeved on the outer side of the power output shaft.

[0024] The main motor 2 has three mounting plates 14 connected to its power output shaft. The mounting plates 14 are arranged linearly from front to back. The inner cavity of the top mounting plate 14 has a round hole, and a bellows 13 is installed in the round hole. A cylinder 15 is fixedly connected to the front side of the top mounting plate 14. The cylinder 15 is located below the bellows 13. The second motor 12 is installed on the rear side of the mounting plate 14 located in the center. The power output shaft of the second motor 12 passes through the adjacent mounting plates 14. A circular plate 10 is fixedly connected to the power output shaft of the second motor 12. A soft brush 11 is installed on the front side of the circular plate 10 near the edge.

[0025] A first motor 4 is installed on the rear side of the mounting plate 14 located below. The power output shaft of the first motor 4 passes through the adjacent mounting plate 14 and is fixedly connected to a movable plate 18. A slide groove is opened in the inner cavity of the movable plate 18. A spring 17 is fixedly connected to the bottom of the slide groove. A slider is slidably connected to the slide groove. The top of the spring 17 is fixedly connected to the slider. A lint-free cloth 16 is fixedly connected to the front side of the slider. A spiral plate 8 is fixedly connected to the front side of the mounting plate 14. A spiral groove is opened on the front side of the spiral plate 8. A moving block is fixedly connected to the rear side of the slider. The moving block fits into the spiral groove. The power output shaft of the first motor 4 passes through the inner cavity of the spiral plate 8.

[0026] Working principle: First, when the main motor 2 starts, it drives the rotating plate 1 to rotate via the power output shaft. The rotating plate 1 rotates, which in turn drives the semi-circular plate 3 to rotate. The semi-circular plate 3 rotates, which in turn drives the bonding rod 9 to rotate. The bonding rod 9, when rotating, engages with the U-shaped groove, driving the intermittent plate 5 to rotate. The intermittent plate 5 rotates, causing the three mounting plates 14 to rotate intermittently. When the cylinder 15 starts, it presses the blower 13 via the power output shaft, spraying air onto the industrial camera 6. As the intermittent plate 5 continues to rotate, the second motor 12... The starting mechanism can drive the circular plate 10 to rotate via the power output shaft. When the circular plate 10 rotates, it can drive the soft brush 11 to rotate. When the soft brush 11 rotates, it can clean the industrial camera 6. The soft brush 11 can remove small particles that cannot be blown away by the lens of the industrial camera 6. When the first motor 4 starts, it can drive the movable plate 18 to rotate via the power output shaft. When the movable plate 18 rotates, it causes the moving block to move in the spiral groove, which in turn drives the slider to move in a spiral. When the slider moves, it can drive the lint-free cloth 16 to move in a spiral to remove fingerprints, oil stains and other adhesives.

[0027] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0028] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A detection module device, characterized in that, The device includes a rotating plate (1), an industrial camera (6) is mounted on the front side of the rotating plate (1), a semi-circular plate (3) is fixedly connected to the front side of the rotating plate (1), a fitting rod (9) is fixedly connected to the front side of the rotating plate (1) near the edge, a main motor (2) is mounted on the rear side of the rotating plate (1), an intermittent plate (5) is fixedly connected to the power output shaft of the main motor (2), several arc-shaped grooves are opened on the outer side of the intermittent plate (5), several U-shaped grooves are opened on the outer side of the intermittent plate (5), the U-shaped grooves and the arc-shaped grooves are arranged to intersect each other, the power output shaft of the main motor (2) passes through the center of the intermittent plate (5) and is fixedly connected to it, and a fixing plate (7) is sleeved on the outer side of the power output shaft.

2. The detection module device of claim 1, wherein, The main motor (2) has three mounting plates (14) sleeved on its power output shaft. Several mounting plates (14) are arranged linearly from front to back. The inner cavity of the top mounting plate (14) has a round hole, and a bellows (13) is installed in the round hole. A cylinder (15) is fixedly connected to the front side of the top mounting plate (14), and the cylinder (15) is located below the bellows (13).

3. The detection module device of claim 2, wherein, A second motor (12) is installed on the rear side of the mounting plate (14) located at the center. The power output shaft of the second motor (12) passes through the adjacent mounting plate (14). A circular plate (10) is fixedly connected to the power output shaft of the second motor (12). A soft brush (11) is installed on the front side of the circular plate (10) near the edge.

4. The detection module device of claim 3, wherein, A first motor (4) is installed on the rear side of the mounting plate (14) located below. The power output shaft of the first motor (4) passes through the adjacent mounting plate (14) and is fixedly connected to a movable plate (18). A sliding groove is opened in the inner cavity of the movable plate (18), and a spring (17) is fixedly connected to the bottom of the sliding groove.

5. The detection module device of claim 4, wherein, The slide is slidably connected to a slider, the top of the spring (17) is fixedly connected to the slider, a lint-free cloth (16) is fixedly connected to the front side of the slider, and a spiral plate (8) is fixedly connected to the front side of the mounting plate (14).

6. The detection module device of claim 5, wherein, The spiral plate (8) has a spiral groove on its front side, and a moving block is fixedly connected to the rear side of the slider. The moving block fits into the spiral groove, and the power output shaft of the first motor (4) passes through the inner cavity of the spiral plate (8).