ESC Automatic Solder Joint Detection Equipment

By introducing an adjustable baffle structure into the ESC automatic weld joint inspection equipment, and using an electric telescopic rod and transmission structure to control the material conveying, the problem of low inspection efficiency caused by manual feeding is solved, and automated and stable material inspection is achieved.

CN224945919UActive Publication Date: 2026-11-06河南乾德精密技术有限公司
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Patent Information

Application Number
CN202522332869.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-11-06
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

Existing ESC automatic solder joint detection equipment relies on manual material feeding, which limits the efficiency of material detection.

Method used

An adjustable baffle structure is adopted, and the material conveying direction is controlled by an electric telescopic rod and a transmission structure to ensure that the material enters the detection camera in an orderly manner for automatic detection.

Benefits of technology

It improves the stability and efficiency of material testing and realizes an automated material testing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of weld joint detection technology, and in particular to an automatic ESC weld joint detection device. It includes a connecting base, a conveyor connected to the end face of the connecting base, an adjustable baffle structure connected to the end face of the connecting base and above the conveyor, and a detection camera connected to the end face of the connecting base and above the conveyor via a connecting seat. A controller is connected to the side wall of the connecting base. This utility model, by setting an adjustable baffle structure in the automatic ESC weld joint detection device, utilizes an electric telescopic rod in the adjustable baffle structure to control the rotation of the guide wheel on the connecting bracket through a transmission structure, thereby effectively controlling the forward conveying of materials and allowing the materials to enter the area below the detection camera for automatic detection in an orderly manner. This improves the stability of the device during detection and increases the efficiency of material detection.
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Description

Technical Field

[0001] This utility model relates to the field of solder joint detection technology, specifically to an ESC solder joint automatic detection device. Background Technology

[0002] Existing ESC solder joint automatic detection equipment mostly relies on manual feeding. Due to manual operation, the feeding speed largely depends on the manual actions, which affects the efficiency of material detection. To address this issue, an automatic ESC solder joint detection device is needed to solve the problem. Utility Model Content

[0003] The purpose of this invention is to provide an automatic ESC solder joint detection device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: The ESC weld joint automatic inspection equipment includes a connecting base, a conveyor connected to the end face of the connecting base, an adjustable baffle structure connected to the end face of the connecting base and above the conveyor, an inspection camera connected to the end face of the connecting base and above the conveyor via a connecting seat, and a controller connected to the side wall of the connecting base.

[0005] The adjustable baffle structure includes a fixed connecting plate connected to the bottom of the conveyor. An electric telescopic rod is rotatably connected to the side wall of the fixed connecting plate via a rotating seat. A rotating connecting plate is connected to the driving end of the electric telescopic rod. A driving rotating rod is connected to the end face of the rotating connecting plate. A connecting plate is connected to the other end of the rotating connecting plate. A connecting plate is connected to the other end of the connecting plate. A rotating rotating rod is connected to the other end of the connecting plate. A driven gear is meshed with the side wall of the driving rotating rod via a driving gear. A driven rotating rod is connected to the center of the driven gear. A transmission gear is meshed with the side wall of the rotating rotating rod via a rotating gear. A transmission rotating rod is connected to the center of the transmission gear. A connecting bracket is connected to the end faces of the driving rotating rod, driven rotating rod, rotating rotating rod, and transmission rotating rod, and located above the conveyor. A guide wheel is connected to the other end of the connecting bracket.

[0006] As a preferred embodiment of this utility model, the conveyor is connected to the controller via a wire in an electrical connection manner, the electric telescopic rod is connected to the controller via a wire in an electrical connection manner, and the detection camera is connected to the controller via a wire in an electrical connection manner.

[0007] The above technical solution enables the controller to control the operation of the detection camera, conveyor, and electric telescopic pole. As a preferred embodiment of this utility model, the drive end of the electric telescopic rod is rotatably connected to the rotating connecting plate via a rotating shaft, and the rotating connecting plate is rotatably connected to the connecting plate via a rotating shaft.

[0008] In a preferred embodiment of this utility model, the connecting plate and the connecting plate are rotatably connected by a rotating shaft, and the driving rod and the driven rod are connected to the side wall on the back of the conveyor through bearing seats, wherein the driving rod and the driven rod are both rotatably connected to the bearing seats.

[0009] As a preferred embodiment of this utility model, the rotating rod and the transmission rod are connected to the side wall of the front of the conveyor through bearing seats, wherein the connection between the rotating rod and the transmission rod and the bearing seats is a rotatable connection.

[0010] In a preferred embodiment of this utility model, the guide wheel is connected to the connecting bracket via a bearing seat, wherein the connection between the guide wheel and the bearing seat is a rotatable connection.

[0011] Through the above technical solution, the connecting bracket can be opened or retracted by moving the drive end of the electric telescopic rod. Compared with the prior art, the beneficial effects of this utility model are: In this invention, an adjustable baffle structure is installed in the ESC weld point automatic detection equipment. The electric telescopic rod in the adjustable baffle structure can control the rotation of the guide wheel on the connecting bracket through the transmission structure, thereby effectively controlling the forward conveying of materials and allowing the materials to enter the area below the detection camera for automatic detection in an orderly manner. This improves the stability of the device during detection and increases the efficiency of material detection. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the isotropic structure of this utility model; Figure 2 This is a schematic diagram of the adjustable baffle structure of this utility model; Figure 3 for Figure 2 A partial structural diagram.

[0013] In the diagram: 1. Connecting base; 2. Conveyor; 3. Adjustable baffle structure; 4. Detection camera; 5. Controller; 301. Fixed connecting plate; 302. Electric telescopic rod; 303. Rotating connecting plate; 304. Drive rod; 305. Connecting plate; 306. Connecting plate; 307. Rotating rod; 308. Drive gear; 309. Driven gear; 310. Driven rod; 311. Rotating gear; 312. Transmission gear; 313. Transmission rod; 314. Connecting bracket; 315. Guide wheel. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0015] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0016] For examples, please refer to Figure 1-3 This utility model provides a technical solution: The ESC automatic weld joint inspection equipment includes a connecting base 1, a conveyor 2 connected to the end face of the connecting base 1, an adjustable baffle structure 3 connected to the end face of the connecting base 1 and above the conveyor 2, an inspection camera 4 connected to the end face of the connecting base 1 and above the conveyor 2 via a connecting seat, and a controller 5 connected to the side wall of the connecting base 1.

[0017] In this embodiment, the adjustable baffle structure includes a fixed connecting plate 301, which is connected to the bottom of the conveyor 2. An electric telescopic rod 302 is rotatably connected to the side wall of the fixed connecting plate 301 via a rotating seat. The driving end of the electric telescopic rod 302 is connected to a rotating connecting plate 303. A driving rotating rod 304 is connected to the end face of the rotating connecting plate 303. The other end of the rotating connecting plate 303 is connected to a connecting plate 305. The other end of the connecting plate 305 is connected to a connecting plate 306. The other end of the connecting plate 306 is connected to a rotating rotating rod 307. A driven gear 309 is meshed with a drive gear 308 on the side wall of the rotating rod 304. A driven rotating rod 310 is connected to the center of the driven gear 309. A transmission gear 312 is meshed with a rotating gear 311 on the side wall of the rotating rod 307. A transmission rod 313 is connected to the center of the transmission gear 312. A connecting bracket 314 is connected to the end faces of the drive rod 304, the driven rotating rod 310, the rotating rod 307, and the transmission rod 313 and above the conveyor 2. A guide wheel 315 is connected to the other end of the connecting bracket 314.

[0018] The conveyor 2 is connected to the controller 5 via a wire in an electrical connection manner. The electric telescopic rod 302 is connected to the controller 5 via a wire in an electrical connection manner. The detection camera 4 is connected to the controller 5 via a wire in an electrical connection manner. The controller 5 can control the operation of the conveyor 2, the electric telescopic rod 302 and the detection camera 4.

[0019] The drive end of the electric telescopic rod 302 is rotatably connected to the rotating connecting plate 303 via a rotating shaft. The rotating connecting plate 303 is rotatably connected to the connecting plate 305 via a rotating shaft. The connecting plate 305 is rotatably connected to the connecting plate 306 via a rotating shaft. The drive rod 304 and the driven rod 310 are connected to the side wall on the back of the conveyor 2 via bearing seats. Both the drive rod 304 and the driven rod 310 are rotatably connected to the bearing seats. The rotating rod 307 and the transmission rod 313 are connected to the side wall on the front of the conveyor 2 via bearing seats. Both the rotating rod 307 and the transmission rod 313 are rotatably connected to the bearing seats. The guide wheel 315 is connected to the connecting bracket 314 via a bearing seat. The guide wheel 315 is rotatably connected to the bearing seat. When the drive end of the electric telescopic rod 302 moves, it can drive the connecting bracket 314 to open or retract.

[0020] The working process of this utility model is as follows: When using the ESC automatic weld joint detection equipment, first connect the power supply to the device to put it into operation. With the electric telescopic rod 302 connected to the controller 5 via a wire in an electrical connection manner, start the electric telescopic rod 302, causing its drive end to move forward. The drive end of the electric telescopic rod 302 is rotatably connected to the rotating connecting plate 303 via a rotating shaft. The rotating connecting plate 303 is rotatably connected to the connecting plate 305 via a rotating shaft. The connecting plate 305 is rotatably connected to the connecting plate 306 via a rotating shaft. The driving rod 304 and the driven rod 310 are connected to the side wall on the back of the conveyor 2 via bearing seats. Both the driving rod 304 and the driven rod 310 are rotatably connected to the bearing seats. The rotating rod 307 and the transmission rod 313 are connected to the side wall on the front of the conveyor 2 via bearing seats. The connection between the rotating rod 313 and the bearing seat is a rotatable connection. The driven gear 309 is connected to the side wall of the driving rotating rod 304 through the driving gear 308. The driven rotating rod 310 is connected to the center of the driven gear 309. The transmission gear 312 is connected to the side wall of the rotating rod 307 through the rotating gear 311. Under these conditions, the guide wheels 315 on the end faces of the driving rotating rod 304, the driven rotating rod 310, the rotating rotating rod 307 and the transmission rotating rod 313 are driven to rotate to both sides. When the conveyor 2 is running, it will transport the material forward. When the material passes the guide wheel 315 in front, the controller 5 will start the electric telescopic rod 302 again, so that the driving end of the electric telescopic rod 302 moves backward. This drives the guide wheel 315 to rotate towards the middle through the transmission structure, thereby preventing the material from being transported forward. This allows the material to enter the area below the detection camera 4 in an orderly manner for detection, improving the stability of the device during detection.

[0021] The controller 5, conveyor 2, electric telescopic pole 302 and detection camera 4 used in this utility model are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit and control principle are all existing known technologies. Therefore, the structure, circuit and control principle of the controller 5, conveyor 2, electric telescopic pole 302 and detection camera 4 will not be described in detail here.

[0022] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ESC joint automatic detection device, comprising a connecting base (1), characterized in that: A conveyor (2) is connected to the end face of the connecting base (1). An adjustable baffle structure (3) is connected to the end face of the connecting base (1) and above the conveyor (2). A detection camera (4) is connected to the end face of the connecting base (1) and above the conveyor (2) via a connecting seat. A controller (5) is connected to the side wall of the connecting base (1).

2. The ESC joint automatic detection device according to claim 1, characterized in that: The adjustable baffle structure includes a fixed connecting plate (301), which is connected to the bottom of the conveyor (2). An electric telescopic rod (302) is rotatably connected to the side wall of the fixed connecting plate (301) via a rotating seat. A rotating connecting plate (303) is connected to the driving end of the electric telescopic rod (302). A driving rotating rod (304) is connected to the end face of the rotating connecting plate (303). A connecting connecting plate (305) is connected to the other end of the rotating connecting plate (303). A connecting connecting plate (306) is connected to the other end of the connecting connecting plate (305). A rotating rotating rod (307) is connected to the other end of the connecting connecting plate (306). A driven gear (309) is connected to the side wall of (304) by a drive gear (308). A driven rotating rod (310) is connected to the center of the driven gear (309). A transmission gear (312) is connected to the side wall of the rotating rod (307) by a rotating gear (311). A transmission rod (313) is connected to the center of the transmission gear (312). A connecting bracket (314) is connected to the end faces of the drive rod (304), driven rod (310), rotating rod (307) and transmission rod (313) and above the conveyor (2). A guide wheel (315) is connected to the other end of the connecting bracket (314).

3. The ESC joint automatic detection device according to claim 2, characterized in that: The conveyor (2) is connected to the controller (5) by a wire and the connection method is electrical connection. The electric telescopic rod (302) is connected to the controller (5) by a wire and the connection method is electrical connection. The detection camera (4) is connected to the controller (5) by a wire and the connection method is electrical connection.

4. The ESC weld spot automatic detection apparatus according to claim 2, characterized by: The drive end of the electric telescopic rod (302) is rotatably connected to the rotating connecting plate (303) via a rotating shaft, and the rotating connecting plate (303) is rotatably connected to the connecting plate (305) via a rotating shaft.

5. The automatic ESC solder joint detection equipment according to claim 2, characterized in that: The connecting plate (305) and the connecting plate (306) are rotatably connected by a rotating shaft. The driving rod (304) and the driven rod (310) are connected to the side wall on the back of the conveyor (2) through bearing seats. The driving rod (304) and the driven rod (310) are both rotatably connected to the bearing seats.

6. The automatic ESC solder joint detection equipment according to claim 2, characterized in that: The rotating rod (307) and the transmission rod (313) are connected to the side wall of the front of the conveyor (2) through bearing seats, wherein the rotating rod (307) and the transmission rod (313) are connected to the bearing seats by a rotating connection.

7. The automatic ESC solder joint detection equipment according to claim 2, characterized in that: The guide wheel (315) is connected to the connecting bracket (314) through a bearing seat, wherein the guide wheel (315) and the bearing seat are connected by a rotatable connection.