An anti-overflowing device for gluing an electric porcelain insulator

By introducing temperature control and filter components into the bonding device for electric porcelain insulators, the problems of uneven coating and leakage caused by fluctuations in adhesive viscosity were solved, thereby achieving stability of adhesive viscosity and improvement of bonding quality.

CN224946597UActive Publication Date: 2026-11-06JIANGXI MEILUN ELECTRIC PORCELAIN TECH CO LTD
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Patent Information

Application Number
CN202522528134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-11-06
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

Existing adhesive bonding equipment for porcelain insulators cannot cope with changes in viscosity caused by fluctuations in ambient temperature or the exothermic reaction of the adhesive itself, resulting in uneven application or leakage, which affects bonding strength and increases labor costs.

Method used

The temperature control system includes a thermally conductive silicone pad, a heating plate, aluminum silicate insulation cotton, and a PID controller. The temperature sensor and heating tube maintain a constant temperature for the adhesive. Combined with a filter and a collection tank, it ensures stable adhesive viscosity and reduces uneven application and leakage.

Benefits of technology

This achieves stable adhesive viscosity, reduces uneven application and leakage, improves the quality and efficiency of porcelain insulator bonding, and reduces production energy consumption and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of porcelain insulator technology and provides a leak-proof adhesive bonding device for porcelain insulators, including a housing and a clamping assembly. The device further includes an adhesive box installed on the top of the housing. In this utility model, by setting the thermally conductive silicone pad in the temperature control unit to fit snugly against the heating tube, heat transfer is efficient and uniform. The aluminum silicate insulation cotton and insulation sleeve effectively lock in the temperature, preventing temperature fluctuations in the adhesive within the pipe. The cooperation between the convex groove and the convex plate ensures precise assembly of the temperature control unit. The snap-fit ​​component enables stable installation and convenient disassembly. The temperature sensor, PID controller, and temperature display control panel are linked to precisely maintain a constant adhesive temperature, ensuring stable viscosity and reducing uneven application and leakage problems at the source. The filter element filters and recovers impurities in the adhesive, improving the purity of the adhesive for reuse. The overall structure balances practicality and stability, reducing production energy consumption and maintenance costs, and improving the quality and efficiency of porcelain insulator bonding.
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Description

Technical Field

[0001] This utility model relates to the field of porcelain insulator technology, and in particular to a device for adhesive bonding of porcelain insulators to prevent leakage. Background Technology

[0002] As a core insulating component of the power system, the reliability of porcelain insulators directly determines the safety of power grid operation, and the adhesive bonding process is a key link in ensuring the mechanical strength and insulation performance of the insulators. This process firmly bonds the porcelain parts, metal accessories, and adhesives (such as cement mortar) to form an integrated structure. It is necessary to ensure that the adhesive is fully filled and free of defects. In the adhesive bonding process of porcelain insulators, the adhesive box is the core component for storing and supplying adhesive, and the viscosity stability of the adhesive inside it directly determines the adhesive coating quality and the effect of preventing leakage.

[0003] In existing technology, such as Chinese Patent No. CN222421482U, a housing is included, which is a structure used to protect the interior. A clamping assembly, installed inside the housing, is used to clamp materials. The clamping assembly includes clamping plates, connecting rods, telescopic rods, and cylinders. Multiple clamping plates and connecting rods are arranged in a circular array inside the movable disc. Two telescopic rods and cylinders are symmetrically distributed about a fixing member as the central axis. This utility model uses the clamping assembly to clamp materials of different sizes. A drive motor rotates the movable part, thereby moving the connecting rod, which in turn moves the clamping plate within the groove of the movable disc, thus clamping the material. It can clamp materials of different sizes conveniently and quickly.

[0004] While the above solutions offer advantages, they also have disadvantages. In the field of power equipment manufacturing, the viscosity of insulator adhesives is extremely sensitive to temperature and must be maintained within a specific temperature range to ensure proper flowability and bonding performance. Existing adhesive boxes in bonding devices have simple sealed structures that only serve as adhesive storage and cannot cope with viscosity changes caused by ambient temperature fluctuations or the exothermic reaction of the adhesive itself. When the ambient temperature is below 15°C, the adhesive viscosity increases significantly, and the flowability decreases, leading to flow interruptions or uneven coating when the adhesive box delivers adhesive to the fixing box. This can easily result in localized adhesive shortages on the insulator surface, affecting bonding strength. Conversely, when the temperature is above 35°C, the adhesive viscosity decreases sharply, and the flowability becomes too strong. During the coating process, the adhesive can easily overflow from the gap between the insulator and the clamping components, causing material waste, requiring manual cleaning of the overflow, increasing labor costs, and the residual adhesive nodules may damage the insulating layer on the insulator surface, creating safety hazards. Utility Model Content

[0005] The purpose of this invention is to solve the problem that the glue boxes in the prior art are simple sealed structures that only serve the function of storing glue and cannot cope with the viscosity changes caused by fluctuations in ambient temperature or the exothermic reaction of the glue itself.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a device for bonding porcelain insulators to prevent leakage, comprising a housing and a clamping assembly, the device further comprising: A glued box is installed on top of the box body; A collection trough is installed at the bottom of the inner cavity of the box; A pump is installed on one side of the housing; The first connecting pipe is installed at the top of the extraction pump and is connected to the inside of the packaging box. The second connecting pipe is installed at the bottom of the extraction pump. The second connecting pipe passes through one side of the bottom of the housing and the collection tank, and is connected to the inside of the collection tank. Temperature control is located on the outside of the packaging box; A filter element is disposed inside the collection tank.

[0007] In a preferred embodiment, the temperature control device includes: A thermally conductive silicone pad is disposed on the outer surface of the binding box, and the thermally conductive silicone pad is in contact with the outer surface of the binding box; A heating plate is disposed on the outer surface of the thermally conductive silicone pad, and the inner side of the heating plate near the thermally conductive silicone pad is configured as an opening; Multiple heating tubes are installed inside the opening on the inner side of the heating plate. The multiple heating tubes are equidistantly distributed and each of the multiple heating tubes is in contact with the outer surface of the thermally conductive silicone pad. Aluminum silicate insulation cotton is sleeved on the outer surface of the heating plate, and the aluminum silicate insulation cotton is in contact with the outer surface of the heating plate; Two insulation sleeves are respectively fitted onto the outer surfaces of the first connecting pipe and the second connecting pipe; Temperature sensor, embedded inside the packaging box; A temperature display control panel is installed on one side of the top of the binding box. The temperature sensor controls the heating and insulation through a PID controller.

[0008] The technical effects of adopting the above-mentioned further solutions are: ensuring constant temperature of the adhesive, maintaining stable viscosity, and reducing uneven application and leakage.

[0009] In a preferred embodiment, the temperature control device further includes: Multiple convex grooves are formed at the four corners of the outer side of the thermally conductive silicone pad, and the multiple convex grooves are arranged diagonally. Multiple convex plates are installed at the four corners of the inner side of the heating plate. The multiple convex plates are arranged diagonally, and all of the multiple convex plates are slidably engaged with the convex grooves. Two fixing plates are installed on both sides of the top of the thermally conductive silicone pad, and the two fixing plates are arranged symmetrically. Two snap-fit ​​connectors are respectively located at the bottom of the two fixing plates.

[0010] The technical effect of adopting the above-mentioned further solutions is to achieve precise positioning and stable installation of the temperature control device, thereby improving structural stability.

[0011] In a preferred embodiment, the snap-fit ​​component includes: A fixing block is installed at the bottom of the fixing plate; Two connecting cylinders are installed on both sides of the fixing block, and the two connecting cylinders are arranged symmetrically. Both elastic elements are disposed inside the two connecting cylinders; Two locking posts are each disposed at one end of the two connecting cylinders, and the two locking posts are elastically connected to the inside of the connecting cylinders through elastic elements; Two card slots are provided on both sides of the top of the glue box, and both of the card slots are elastically adapted to the card slots.

[0012] The technical effect of adopting the above-mentioned further solution is to achieve elastic engagement between the temperature control and the binding box, which facilitates disassembly and maintenance.

[0013] In a preferred embodiment, the snap-fit ​​component further includes: A first pull rope is disposed inside the fixed block. The first pull rope passes through the fixed block and the two connecting cylinders, and the first pull rope is slidably engaged with the fixed block and the two connecting cylinders. The second pull rope is fixedly installed on the top of the first pull rope. The second pull rope passes through the fixing block and the fixing plate, and the second pull rope slides in conjunction with the fixing block and the fixing plate. A pull ring is fixedly installed at the top of the second pull rope.

[0014] The technical effect of adopting the above-mentioned further solution is that the extension and retraction of the locking post is controlled by the linkage of the first and second pull ropes, making the disassembly and assembly of the temperature control more convenient and efficient.

[0015] In a preferred embodiment, the filter element includes: A filter frame is disposed on one side of the collection tank, the filter frame extends through one side of the collection tank, the filter frame slides in conjunction with the collection tank, and the filter frame is located at the top of the second connecting pipe; Four placement plates are installed on the four sides of the inner cavity of the collection tank, and the filter frame is disposed on top of the four placement plates.

[0016] The technical effects of adopting the above-mentioned further solution are: filtering and recovering glue impurities, improving glue cleanliness, and facilitating filter frame cleaning.

[0017] As a preferred embodiment, the overflow-proof porcelain insulator adhesive device further includes: A visible cabinet door is rotatably mounted on one side of the cabinet. The first handle is fixedly installed on one side of the filter frame; The second handle is fixedly installed in the middle of one side of the visible cabinet door; Two third handles are fixedly installed on the top of the two fixed plates.

[0018] The technical advantages of adopting the above-mentioned further solutions are: it facilitates the observation of the operating status and operation and maintenance, and improves the ease of use of the equipment.

[0019] As a preferred embodiment, the overflow-proof porcelain insulator adhesive device further includes: An adhesive applicator is located at the top of the inner cavity of the box, and the glue box is connected to the adhesive applicator via a pipe.

[0020] The technical effect of adopting the above-mentioned further solutions is to ensure a stable supply of adhesive to the coating components and to ensure a continuous and smooth coating operation.

[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This invention features a temperature control unit with a thermally conductive silicone pad that fits snugly against the heating tube, ensuring efficient and uniform heat transfer. The aluminum silicate insulation cotton and insulation sleeve effectively lock in the temperature, preventing fluctuations in the adhesive temperature within the pipe. The convex groove and convex plate work together to ensure precise assembly of the temperature control unit. Snap-fit ​​components enable stable installation and easy disassembly. The temperature sensor, PID controller, and temperature display control panel work in tandem to precisely maintain a constant adhesive temperature, ensuring stable viscosity and reducing uneven application and leakage at the source. A filter element filters and recovers impurities from the adhesive, improving its reusability and purity. The overall structure balances practicality and stability, reducing production energy consumption and maintenance costs, and improving the quality and efficiency of adhesive bonding for porcelain insulators.

[0022] This utility model, through the setting of a snap-fit ​​component and the elastic element driving the snap-fit ​​post and the snap-fit ​​slot to elastically adapt, combined with the linkage of the pull rope and pull ring, realizes the quick disassembly and assembly and stable fixation of the temperature control, reducing maintenance difficulty. The filter frame and the collection tank slide together, and the placement plate provides stable support. The first handle is easy to pull out for cleaning, ensuring the filtration effect and cleanliness of the recycled glue. The visible door makes it easy to observe the operation status. The second handle is easy to operate, and the third handle assists in the disassembly and assembly of the temperature control, improving the glue recycling rate, reducing the impact of impurities, reducing maintenance costs, and ensuring efficient and smooth glue application operations. Attached Figure Description

[0023] Figure 1 This is a perspective view of an embodiment of this application; Figure 2 This is a perspective cross-sectional view of an embodiment of this application; Figure 3 This is a perspective cross-sectional view of the filter frame and the insulation sleeve according to an embodiment of this application; Figure 4 This is a perspective view of a perfect binding box according to an embodiment of this application; Figure 5 This is a perspective view of the thermally conductive silicone pad according to an embodiment of this application; Figure 6 This is an embodiment of the present application. Figure 5 Enlarged view of point A; Figure 7 This is a perspective cross-sectional view of the heating plate in an embodiment of this application.

[0024] Legend: 1. Cabinet body; 2. Visible door; 3. Clamping assembly; 4. Collection trough; 5. First handle; 6. Filter frame; 7. Insulation sleeve; 8. Clamping post; 9. Extraction pump; 10. Temperature display control panel; 11. Fixing plate; 12. Adhesive box; 13. Thermal conductive silicone pad; 14. Heating plate; 15. Aluminum silicate insulation cotton; 16. Slot; 17. Connecting cylinder; 18. Placement plate; 19. First connecting pipe; 20. Second connecting pipe; 21. Convex groove; 22. Pull ring; 23. Heating tube; 24. Convex plate; 25. Glue application assembly; 26. Second pull rope; 27. Elastic element; 28. First pull rope; 29. ​​Fixing block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1: Please see Figures 1-7 This embodiment provides a device for preventing leakage when gluing porcelain insulators, the specific idea of ​​which is as follows: An overflow-proof adhesive bonding device for porcelain insulators includes a housing 1 and a clamping assembly 3. The overflow-proof adhesive bonding device also includes an adhesive box 12, a collection tank 4, an extraction pump 9, a first connecting pipe 19, a second connecting pipe 20, and a temperature control device.

[0027] The glue box 12 is assembled at the top of the box body 1, providing a carrier for glue storage and supply.

[0028] In addition, the collection trough 4 is located at the bottom of the inner cavity of the box 1 to collect excess glue generated during the gluing process.

[0029] The pump 9 is fixed to the side of the box 1. Its top end is connected to the inside of the glue box 12 through the first connecting pipe 19, and its bottom end is connected to the inside of the collection tank 4 through the second connecting pipe 20. The second connecting pipe 20 passes through the side wall of the box 1 and one side of the bottom of the collection tank 4 in sequence.

[0030] In addition, the temperature control unit is assembled on the outside of the glue box 12 to achieve temperature control of the glue.

[0031] As examples, in this embodiment, the temperature control device includes: a thermally conductive silicone pad 13, a heating plate 14 cover, multiple heating tubes 23, aluminum silicate insulation cotton 15, an insulation sleeve 7, multiple convex grooves 21, multiple convex plates 24, two fixing plates 11, a snap-fit ​​component, two slots 16, a temperature sensor, and a temperature display control panel 10.

[0032] The thermally conductive silicone pad 13 is tightly attached to the outer surface of the packaging box 12, forming the basis for heat conduction.

[0033] In addition, the heating plate 14 is covered on the outside of the thermally conductive silicone pad 13, and the side facing the thermally conductive silicone pad 13 is designed with an open structure.

[0034] The opening contains multiple heating tubes 23 that are equidistantly installed, and each heating tube 23 is in close contact with the outer surface of the thermally conductive silicone pad 13 to ensure efficient heat transfer.

[0035] In addition, the outer surface of the heating plate 14 is covered with aluminum silicate insulation cotton 15, which serves to keep the heat insulated.

[0036] The outer surfaces of the first connecting pipe 19 and the second connecting pipe 20 are both fitted with heat insulation sleeves 7 to prevent the glue inside the pipes from losing heat.

[0037] In addition, multiple convex grooves 21 are diagonally distributed at the four corners of the outer side of the thermal conductive silicone pad 13, and multiple convex plates 24 are installed at the four corners of the inner side of the heating plate 14. The convex plates 24 and the convex grooves 21 form a sliding fit structure to achieve precise positioning and assembly of the heating plate 14 and the thermal conductive silicone pad 13.

[0038] In addition, two fixing plates 11 are symmetrically installed on both sides of the top of the thermal conductive silicone pad 13. Each fixing plate 11 is equipped with a snap-fit ​​component at the bottom. Two slots 16 are opened on both sides of the top of the glue box 12. The snap-fit ​​component and the slots 16 are matched and engaged through an elastic structure to improve the stability of the temperature control assembly.

[0039] The temperature sensor is embedded inside the packaging box 12.

[0040] In addition, the temperature display control panel 10 is fixed to one side of the top of the packaging box 12. The temperature sensor, the temperature display control panel 10 and the heating tube 23 are electrically connected through the PID controller to form a closed-loop temperature control system, which realizes automatic regulation of heating and heat preservation.

[0041] It should be noted that after setting the target temperature via the temperature display control panel 10, the temperature sensor continuously measures the actual temperature inside the glue box 12 and converts it into a resistance signal, which is then transmitted to the PID controller. The PID controller compares the received actual temperature with the set temperature and calculates the required power output to start heating based on its internal P, I, D algorithm. The PID controller outputs a corresponding control signal to the heating module to start and control the power of the heating tube 23, thus beginning the heating of the glue. As the glue temperature gradually rises, the temperature sensor continuously feeds back new temperature data to the PID controller. The PID controller continuously compares, calculates, and adjusts the output signal to precisely control the heating power. At the same time, the numbers on the temperature display control panel 10 are updated in real time, displaying the current temperature. When the glue temperature reaches and stabilizes at the set temperature, the PID controller will use precise P, I, D adjustment to achieve a dynamic balance between the power of the heating module and the heat dissipation of the system, thereby maintaining the temperature near the target value and ensuring stable glue viscosity.

[0042] As examples, in this embodiment, the snap-fit ​​component includes: a fixing block 29, two connecting cylinders 17, two elastic elements 27, two locking posts 8, a first pull rope 28, a second pull rope 26, and a pull ring 22.

[0043] The fixing block 29 is installed at the bottom of the fixing plate 11. Two connecting cylinders 17 are symmetrically assembled on both sides of the fixing block 29. Each connecting cylinder 17 has an elastic element 27 inside. One end of the connecting cylinder 17 is equipped with a locking post 8. The locking post 8 forms an elastic connection structure with the connecting cylinder 17 through the elastic element 27.

[0044] In addition, a first pull rope 28 is inserted inside the fixing block 29. The first pull rope 28 passes through the fixing block 29 and the connecting cylinders 17 on both sides in sequence, and has a sliding fit with the fixing block 29 and the connecting cylinders 17.

[0045] In addition, a second pull rope 26 is fixedly connected to the top of the first pull rope 28. The second pull rope 26 passes upward through the fixing block 29 and the fixing plate 11, and also maintains a sliding fit with both.

[0046] The top of the second pull rope 26 is fixedly equipped with a pull ring 22. By pulling the pull ring 22, the first pull rope 28 and the second pull rope 26 can be linked together to realize the extension and retraction adjustment of the locking post 8.

[0047] In this embodiment, the temperature control unit is attached to the adhesive box 12 via a thermally conductive silicone pad 13, through which the heating tube 23 conducts heat. The aluminum silicate insulation cotton 15 and the insulation sleeve 7 reduce heat loss. The convex plate 24 and the convex groove 21 cooperate to achieve precise assembly. The snap-fit ​​component uses an elastic structure to make the snap-fit ​​post 8 engage with the snap-fit ​​groove 16, ensuring the stability of the temperature control unit. The temperature sensor collects the glue temperature, and the PID controller and the temperature display control panel 10 set the temperature comparison to adjust the power of the heating tube 23 to maintain the glue constant temperature and stable viscosity.

[0048] Example 2: Please see Figures 1-7 Based on Example 1, this example provides a device for preventing leakage when gluing porcelain insulators. The specific concept is as follows: The device for applying adhesive to porcelain insulators to prevent leakage also includes: a viewing door 2, a second handle, an adhesive application assembly 25, a pipe, and a filter.

[0049] The visible door 2 is installed on one side of the box body 1 by a rotating connection, and a second handle is fixed in the center of its side for easy opening and closing.

[0050] In addition, the glue application assembly 25 is arranged at the top of the inner cavity of the housing 1 and is connected to the glue box 12 through a dedicated pipe to receive glue supply in order to complete the glue application operation of the insulator.

[0051] In addition, the filter element is built into the collection tank 4 to filter impurities from the recycled glue.

[0052] As examples, in this embodiment, the filter includes: a filter frame 6, four placement plates 18, a first handle 5, and two third handles.

[0053] The filter frame 6 extends laterally through one side of the collection tank 4 and into its interior, forming a sliding fit structure with the collection tank 4. The installation height of the filter frame 6 is located above the second connecting pipe 20, ensuring that the recycled glue is filtered before entering the pipe.

[0054] In addition, four placement plates 18 are installed on the four sides of the inner cavity of the collection tank 4, and the filter frame 6 is mounted on the top of the four placement plates 18, and is supported and positioned by the placement plates 18.

[0055] In addition, a first handle 5 is fixedly installed on one side of the filter frame 6, which makes it easy for operators to pull out the filter frame 6 for cleaning or replacement.

[0056] The two third handles are fixed to the top of the two fixing plates 11 respectively, providing a force point for the installation and removal of the temperature control.

[0057] In this embodiment, the operation status can be observed through the visual box door 2. The excess glue generated during the glue application process drips into the collection tank 4, where impurities are filtered by the built-in filter. The filter frame 6 is supported and positioned by the placement plate 18 inside the collection tank 4.

[0058] Working principle: During use, the target temperature range for the adhesive is set via the temperature display control panel 10. A temperature sensor embedded inside the binding box 12 collects the initial temperature of the adhesive in real time and transmits the signal to the PID controller. The PID controller compares the initial temperature with the set temperature and activates multiple equidistant heating tubes 23 within the heating plate 14. The heating tubes 23 conduct heat to the binding box 12 through the thermally conductive silicone pad 13, thus raising the adhesive temperature. The aluminum silicate insulation cotton 15 on the outer surface of the heating plate 14, and the insulation sleeves 7 on the outer surfaces of the first connecting pipe 19 and the second connecting pipe 20 simultaneously provide insulation, reducing heat loss and ensuring the adhesive temperature remains stable within the set range. To maintain optimal viscosity, the operator opens the viewing door 2 through the second handle on one side of the viewing door 2, places the porcelain insulator to be glued onto the clamping assembly 3 inside the box 1, and uses the clamping assembly 3 to accurately position and securely clamp the insulator, ensuring that the insulator does not shift during the subsequent glue application process. After clamping, the viewing door 2 is closed to ensure the sealing of the working environment. After confirming that the glue temperature is up to standard, it is transported through a dedicated pipeline to the glue application assembly 25 at the top of the box 1. After receiving the glue, the glue application assembly 25 applies glue evenly to the clamped and fixed insulator.

[0059] During the gluing process, the glue box 12 continuously supplies the glue-applying assembly 25 with temperature-controlled glue to prevent uneven application or leakage due to glue viscosity fluctuations. Excess glue generated during the gluing operation drips down due to gravity and falls into the collection tank 4 at the bottom of the inner cavity of the box 1. The filter frame 6 in the collection tank 4 first filters the dripping excess glue to remove particulate impurities or residual contaminants. The filtered clean glue is temporarily stored in the collection tank 4. Then, the extraction pump 9 is started. The extraction pump 9 extracts the filtered glue from the glue box 12 through the second connecting pipe 20 and the first connecting pipe 19 at the bottom and returns the filtered glue to the glue box 12, realizing glue recycling and reducing the need for glue to be recycled. Material waste occurs when, after the insulator gluing operation is completed, the device power is turned off, and the heating, glue extraction, and gluing actions are stopped. The operator opens the box door, releases the clamping assembly 3, and takes out the glued insulator. Then, the filter frame 6 is pulled out by the first handle 5 on one side of the filter frame 6 to clean the filtered impurities. If the temperature control needs to be maintained, the third handle on the top of the fixing plate 11 can be used to pull the pull ring 22 to drive the second pull rope 26 and the first pull rope 28 to compress the elastic element 27 of the clamping pin 8 and disengage it from the slot 16 on the top of the glue box 12, thereby releasing the temperature control from the glue box 12. The temperature control can then be removed for inspection or replacement, and the equipment can be reset.

[0060] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0061] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A device for bonding porcelain insulators to prevent leakage, comprising a housing (1) and a clamping assembly (3), characterized in that, The overflow prevention device for bonding porcelain insulators also includes: A glue box (12) is installed on the top of the box body (1); A collection trough (4) is installed at the bottom of the inner cavity of the box (1); A pump (9) is installed on one side of the housing (1); The first connecting pipe (19) is installed at the top of the extraction pump (9) and is connected to the inside of the glue box (12). The second connecting pipe (20) is installed at the bottom of the extraction pump (9). The second connecting pipe (20) passes through one side of the bottom of the box (1) and the collection tank (4). The second connecting pipe (20) is connected to the inside of the collection tank (4). Temperature control is located on the outside of the glue box (12); A filter element is disposed inside the collection tank (4).

2. The anti-leakage adhesive device for porcelain insulators according to claim 1, characterized in that, The temperature control device includes: A thermally conductive silicone pad (13) is disposed on the outer surface of the packaging box (12), and the thermally conductive silicone pad (13) is in contact with the outer surface of the packaging box (12); A heating plate (14) is disposed on the outer surface of the thermally conductive silicone pad (13), and the inner side of the heating plate (14) near the thermally conductive silicone pad (13) is configured as an opening; Multiple heating tubes (23) are installed in the opening inside the heating plate (14). The multiple heating tubes (23) are equidistantly distributed and all of the multiple heating tubes (23) are in contact with the outer surface of the thermally conductive silicone pad (13). Aluminum silicate insulation cotton (15) is sleeved on the outer surface of the heating plate (14), and the aluminum silicate insulation cotton (15) is in contact with the outer surface of the heating plate (14); Two insulation sleeves (7) are respectively fitted onto the outer surfaces of the first connecting pipe (19) and the second connecting pipe (20); A temperature sensor is embedded inside the packaging box (12); A temperature display control panel (10) is installed on one side of the top of the glue box (12). The temperature sensor controls the heating and heat preservation through a PID controller and the temperature display control panel (10).

3. The anti-leakage adhesive device for porcelain insulators according to claim 2, characterized in that, The temperature control also includes: Multiple convex grooves (21) are formed at the four corners of the outer side of the thermally conductive silicone pad (13), and the multiple convex grooves (21) are arranged diagonally. Multiple convex plates (24) are installed at the four corners of the inner side of the heating plate (14). The multiple convex plates (24) are arranged diagonally, and the multiple convex plates (24) are all slidably engaged with the convex groove (21). Two fixing plates (11) are installed on both sides of the top of the thermally conductive silicone pad (13), and the two fixing plates (11) are symmetrically arranged; Two snap-fit ​​pieces are respectively disposed at the bottom of the two fixing plates (11).

4. The anti-overflow adhesive device for porcelain insulators according to claim 3, characterized in that, The snap-fit ​​component includes: A fixing block (29) is installed at the bottom of the fixing plate (11); Two connecting cylinders (17) are installed on both sides of the fixing block (29), and the two connecting cylinders (17) are arranged symmetrically; Two elastic elements (27) are both disposed inside the two connecting cylinders (17); Two locking posts (8) are each located at one end of the two connecting cylinders (17), and the two locking posts (8) are elastically connected to the inside of the connecting cylinders (17) through elastic elements (27); Two card slots (16) are provided on both sides of the top of the glue box (12), and the two card fasteners are elastically adapted to the card slots (16).

5. The anti-leakage adhesive device for porcelain insulators according to claim 4, characterized in that, The snap-fit ​​connector also includes: The first pull rope (28) is disposed inside the fixed block (29). The first pull rope (28) passes through the fixed block (29) and the two connecting cylinders (17). The first pull rope (28) is in sliding cooperation with the fixed block (29) and the two connecting cylinders (17). The second pull rope (26) is fixedly installed on the top of the first pull rope (28). The second pull rope (26) passes through the fixing block (29) and the fixing plate (11). The second pull rope (26) slides in cooperation with the fixing block (29) and the fixing plate (11). The pull ring (22) is fixedly installed at the top of the second pull rope (26).

6. The anti-leakage adhesive device for porcelain insulators according to claim 3, characterized in that, The filter element includes: A filter frame (6) is disposed on one side of the collection tank (4). The filter frame (6) passes through one side of the collection tank (4). The filter frame (6) is slidably engaged with the collection tank (4). The filter frame (6) is located at the top of the second connecting pipe (20). Four placement plates (18) are installed on the four sides of the inner cavity of the collection tank (4), and the filter frame (6) is disposed on the top of the four placement plates (18).

7. The anti-leakage adhesive device for porcelain insulators according to claim 6, characterized in that, The overflow prevention device for bonding porcelain insulators also includes: A visible door (2) is rotatably mounted on one side of the box body (1); The first handle (5) is fixedly installed on one side of the filter frame (6); The second handle is fixedly installed in the middle of one side of the visible door (2); Two third handles are fixedly installed on the top of the two fixed plates (11).

8. The anti-overflow adhesive device for porcelain insulators according to claim 1, characterized in that, The overflow prevention device for bonding porcelain insulators also includes: The glue application assembly (25) is located at the top of the inner cavity of the box (1), and the glue box (12) is connected to the glue application assembly (25) through a pipe.