A gluing and flattening device for glass insulator production

Abstract

This utility model belongs to the field of insulator production technology and discloses a gluing and flattening device for glass insulator production. The technical solution of this utility model includes a base and a bracket. The bracket is fixedly installed on the base, and a hydraulic cylinder is fixedly installed on the bracket. An insulator fixing device is fixedly installed on the hydraulic rod of the hydraulic cylinder. An iron cap placement rack is provided below the insulator fixing device and is fixedly installed on a support plate. The upper ends of buffer devices are fixedly connected to both sides of the support plate, and the lower ends of the buffer devices are fixedly installed on the top of the base. A through hole is opened on the base, and a movable rod is installed in the through hole. With this device, glass insulators can be easily glued and flattened, and the vibrator can be automatically started and stopped during the gluing process, making it convenient and quick to use.

Description

Technical Field

[0001] This utility model belongs to the field of insulator production technology, specifically relating to a gluing and flattening device for glass insulator production. Background Technology

[0002] In the production process of glass insulators, the iron cap and tempered glass parts need to be glued and flattened using adhesive. After the existing gluing and flattening equipment is glued and flattened, in order to prevent air bubbles in the adhesive layer from forming pores, the glass insulator usually needs to be defoamed by vibrating a vibrator. This process requires manual control of the start and stop, which is not only cumbersome and inefficient, but also makes it impossible to control the vibration time. Starting and stopping the vibrator by feeling the time can easily result in the defoaming time being too short, affecting the defoaming quality. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a gluing and flattening device for glass insulator production, so as to solve the problems mentioned in the background art.

[0004] The technical solution adopted by this adhesive pressing and flattening device for glass insulator production to solve its technical problems is as follows: A gluing and flattening device for glass insulator production is provided, comprising a base and a bracket. The bracket is fixedly installed on the base, and a hydraulic cylinder is fixedly installed on the bracket. An insulator fixing device is fixedly installed on the hydraulic rod of the hydraulic cylinder. A cap holder is provided below the insulator fixing device and is fixedly installed on a support plate. The upper ends of buffer devices are fixedly connected to both sides of the support plate, and the lower ends of the buffer devices are fixedly installed on the top of the base. A through hole is opened on the base, and a movable rod is installed in the through hole. A retaining ring is fixedly installed on the movable rod on the upper and lower sides of the base. A magnet is fixedly installed on the top of the movable rod. A vibrator is fixedly installed on the bottom of the support plate, and a magnetic ring is fixedly installed on the bottom of the vibrator. A push switch is fixedly installed on the vibrator inside the magnetic ring.

[0005] Furthermore, the insulator fixing device includes a support base fixedly installed on the hydraulic rod of the hydraulic cylinder. A limiting groove is opened at the bottom of the support base and two limiting sliders are installed in cooperation. Fastening half rings are respectively installed on the limiting sliders.

[0006] Furthermore, nuts are fixedly installed on the limiting sliders, and screws are installed on the nuts respectively. The ends of the two screws are fixedly connected, and the threads of the two screws are in opposite directions.

[0007] Furthermore, a support frame is fixedly installed on the support base, and a torsion spring is fitted onto the end of one of the screws and connected to the support frame via a bearing. One end of the torsion spring is fixedly installed on the screw, and the other end of the torsion spring is fixedly installed on the support frame. A rotating handle is fixedly installed on the end of the other screw.

[0008] Furthermore, the buffer device includes piston tubes fixedly installed on both sides of the top surface of the base. The top of each piston tube is open, and a piston is fitted inside each piston tube. The top of each piston is fixedly connected to the lower end of a support rod. The upper end of each support rod is fixedly installed on a support plate. Springs are fitted around the outer periphery of each support rod. The upper end of each spring is fixedly connected to the support plate, and the lower end of each spring is fixedly connected to the piston tube. Air holes are opened on the bottom side of the outer periphery of each piston tube.

[0009] Furthermore, a connecting rod positioning groove is provided inside the iron cap placement frame.

[0010] Furthermore, support legs are fixedly installed on the base.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides an example of a gluing and flattening device for glass insulator production. When using this device, an iron cap is placed on an iron cap holder, adhesive is filled into the iron cap, and a tempered glass component is placed in the insulator fixing device. The hydraulic cylinder is activated to impact downwards, causing the support plate to descend. A buffer device cushions the gluing process. After gluing, the tempered glass component separates from the insulator fixing device. The hydraulic cylinder is then activated to retract the hydraulic rod. A new tempered glass component is then placed in the insulator fixing device. During the retraction of the hydraulic rod, the buffer device pushes the support plate upwards. At this time, the magnet and magnetic ring attract each other, the press switch is pressed, and the vibrator vibrates to treat the workpiece. When the support plate rises halfway, the magnet and magnetic ring separate due to the obstruction of the lower retaining ring. The press switch is no longer pressed, and the vibrator stops working. The workpiece can then be removed, a new iron cap replaced, and the next gluing and flattening process can begin. This device facilitates the gluing and flattening of glass insulators and allows for automatic start and stop of the vibrator during the gluing process, making it convenient and quick to use.

[0012] 2. The adhesive pressing device for glass insulator production according to this utility model example can easily fix the tempered glass part of the insulator by means of two fastening half rings cooperating with each other.

[0013] 3. The adhesive pressing device for glass insulator production according to this utility model allows for easy opening and closing of two fastening half-rings by rotating two screws, and prevents the fastening half-rings from moving freely under external force, thus affecting the fastening effect.

[0014] 4. The adhesive pressing device for glass insulator production according to this utility model allows for easy rotation of two screws by rotating the handle. After the tempered glass part of the insulator is placed between the two fastening half rings, the handle is released, and the device can rotate under the action of the torsion spring to close the two fastening half rings.

[0015] 5. In the glass insulator production gluing and flattening device of this utility model, when the support plate descends, the gluing process is buffered by the elastic force of the spring and the resistance formed by the compression of air in the piston tube. After the insulator and the iron cap are installed, the hydraulic rod of the hydraulic cylinder rises, and the spring pushes the support plate to rise. Since the air in the piston tube is squeezed out at this time, the piston rises slowly during the process of rising, and the negative pressure inside the piston tube is drawn in through the air hole, which can make the support plate rise slowly and prolong the start-up time of the vibrator.

[0016] 6. An example of this utility model is a gluing and flattening device for producing glass insulators, which can position the iron cap through the positioning groove of the connecting rod.

[0017] 7. An example of this utility model is a gluing and flattening device for producing glass insulators, which can support the base through support legs. Attached Figure Description

[0018] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 Enlarged view of part I; Figure 3 yes Figure 1 Enlarged view of part I; Figure 4 yes Figure 1 A magnified view of section III.

[0019] In the diagram: 1. Base; 2. Bracket; 3. Hydraulic cylinder; 4. Iron cap holder; 5. Support plate; 6. Through hole; 7. Movable rod; 8. Retaining ring; 9. Magnet block; 10. Vibrator; 11. Magnetic ring; 12. Press switch; 13. Support base; 14. Limiting groove; 15. Limiting slider; 16. Fastening half ring; 17. Nut; 18. Screw; 19. Support frame; 20. Torsion spring; 21. Rotary handle; 22. Piston tube; 23. Piston; 24. Support rod; 25. Spring; 26. Air hole; 27. Connecting rod positioning groove; 28. Support leg. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] Example 1: like Figure 1-4 As shown, this embodiment provides a gluing and flattening device for glass insulator production, including a base 1 and a bracket 2. The bracket 2 is fixedly installed on the base 1, and a hydraulic cylinder 3 is fixedly installed on the bracket 2. An insulator fixing device is fixedly installed on the hydraulic rod of the hydraulic cylinder 3. An iron cap placement rack 4 is provided below the insulator fixing device. The iron cap placement rack 4 is fixedly installed on a support plate 5. The upper ends of buffer devices are fixedly connected to both sides of the support plate 5, and the lower ends of the buffer devices are fixedly installed on the top of the base 1. A through hole 6 is opened on the base 1, and a movable rod 7 is installed in the through hole 6. A retaining ring 8 is fixedly installed on the movable rod 7 on the upper and lower sides of the base 1, and a magnet block 9 is fixedly installed on the top of the movable rod 7. A vibrator 10 is fixedly installed on the bottom of the support plate 5, and a magnetic ring 11 is fixedly installed on the bottom of the vibrator 10. A push switch 12 is fixedly installed on the vibrator 10 inside the magnetic ring 11.

[0023] In this embodiment, the insulator fixing device includes a support base 13 fixedly installed on the hydraulic rod of the hydraulic cylinder 3. A limiting groove 14 is opened at the bottom of the support base 13 and two limiting sliders 15 are installed in cooperation. Fastening half rings 16 are respectively installed on the limiting sliders 15.

[0024] In this embodiment, nuts 17 are fixedly installed on the limiting slider 15, and screws 18 are respectively installed on the nuts 17. The ends of the two screws 18 are fixedly connected, and the threads of the two screws 18 are opposite.

[0025] In this embodiment, a support frame 19 is fixedly installed on the support base 13. A torsion spring 20 is fitted onto the end of one of the screws 18 and connected to the support frame 19 via a bearing. One end of the torsion spring 20 is fixedly installed on the screw 18, and the other end of the torsion spring 20 is fixedly installed on the support frame 19. A rotating handle 21 is fixedly installed on the end of the other screw 18.

[0026] In this embodiment, the buffer device includes piston tubes 22 fixedly installed on both sides of the top surface of the base 1. The top of each piston tube 22 is open. A piston 23 is fitted inside the piston tube 22. The top of each piston 23 is fixedly connected to the lower end of a support rod 24. The upper end of each support rod 24 is fixedly installed on a support plate 5. Springs 25 are fitted around the outer periphery of each support rod 24. The upper end of each spring 25 is fixedly connected to the support plate 5, and the lower end of each spring 25 is fixedly connected to the piston tube 22. Air holes 26 are opened on the bottom side of the outer periphery of the piston tube 22.

[0027] In this embodiment, a connecting rod positioning groove 27 is provided inside the iron cap placement rack 4.

[0028] In this embodiment, a support leg 28 is fixedly installed on the base 1.

[0029] When using this device, place the iron cap in the iron cap holder 4, fill the iron cap with adhesive, turn the handle 21 to place the tempered glass piece between the two fastening half-rings 16, loosen the handle 21, the torsion spring 20 drives the screw 18 to rotate, causing the two fastening half-rings 16 to close, the hydraulic cylinder 3 is activated to impact downwards, the support plate 5 descends, the elastic force of the spring 25 and the resistance formed by the compression of air in the piston tube 22 can buffer the gluing process, after gluing is completed, turn the handle 21 to disengage the tempered glass piece from the two fastening half-rings 16, activate the hydraulic cylinder 3 to drive the hydraulic rod to retract, then place the new tempered glass piece between the two fastening half-rings 16, during the retraction of the hydraulic rod, the spring 25 pushes the support plate 5 upwards, at this time the magnet 9 When the magnetic ring 11 is attracted to the magnetic ring 11 and the push switch 12 is pressed, the vibrator 10 vibrates to treat the workpiece. Since the air in the piston tube 22 is squeezed out at this time, the piston 23 rises, and the negative pressure inside the piston tube 22 draws in air through the air hole 26, which can make the support plate 5 rise slowly and prolong the start time of the vibrator 10. When the support plate 5 rises to halfway, the magnet 9 separates from the magnetic ring 11 under the obstruction of the lower retaining ring 8, the push switch 12 is no longer pressed, and the vibrator 10 stops working. At this time, the workpiece can be removed and a new iron cap can be replaced for the next gluing and flattening. With this device, it is convenient to glu and flatten glass insulators and realize the automatic start and stop of the vibrator during the gluing process, which is convenient and quick to use.

[0030] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

[0031] Apart from the technical features described in the specification, the other technical features are known to those skilled in the art. To highlight the innovative features of this utility model, the other technical features will not be described in detail here.

Claims

1. A gluing and flattening device for glass insulator production, comprising a base (1) and a support (2), characterized in that, A bracket (2) is fixedly installed on the base (1), a hydraulic cylinder (3) is fixedly installed on the bracket (2), an insulator fixing device is fixedly installed on the hydraulic rod of the hydraulic cylinder (3), an iron cap placement rack (4) is provided below the insulator fixing device, the iron cap placement rack (4) is fixedly installed on the support plate (5), the upper end of the buffer device is fixedly connected to both sides of the support plate (5), the lower end of the buffer device is fixedly installed on the top of the base (1), a through hole (6) is opened on the base (1), a movable rod (7) is installed in the through hole (6), a retaining ring (8) is fixedly installed on the movable rod (7) on the upper and lower sides of the base (1), a magnet block (9) is fixedly installed at the top of the movable rod (7), a vibrator (10) is fixedly installed at the bottom of the support plate (5), a magnetic ring (11) is fixedly installed at the bottom of the vibrator (10), and a push switch (12) is fixedly installed on the vibrator (10) inside the magnetic ring (11).

2. The gluing and flattening device for glass insulator production according to claim 1, characterized in that, The insulator fixing device includes a support seat (13) fixedly installed on the hydraulic rod of the hydraulic cylinder (3). A limiting groove (14) is opened at the bottom of the support seat (13) and two limiting sliders (15) are installed in cooperation. Fastening half rings (16) are installed on the limiting sliders (15).

3. The gluing and flattening device for glass insulator production according to claim 2, characterized in that, Nuts (17) are fixedly installed on the limiting slider (15), and screws (18) are installed on the nuts (17). The ends of the two screws (18) are fixedly connected, and the threads of the two screws (18) are opposite.

4. The gluing and flattening device for glass insulator production according to claim 3, characterized in that, A support frame (19) is fixedly installed on the support base (13). A torsion spring (20) is fitted onto the end of one of the screws (18) and connected to the support frame (19) via a bearing. One end of the torsion spring (20) is fixedly installed on the screw (18), and the other end of the torsion spring (20) is fixedly installed on the support frame (19). A handle (21) is fixedly installed on the end of the other screw (18).

5. The gluing and flattening device for glass insulator production according to claim 1, characterized in that, The buffer device includes piston tubes (22) fixedly installed on both sides of the top surface of the base (1). The top of each piston tube (22) is open. A piston (23) is fitted inside the piston tube (22). The top of each piston (23) is fixedly connected to the lower end of a support rod (24). The upper end of each support rod (24) is fixedly installed on a support plate (5). Springs (25) are fitted around the outer periphery of each support rod (24). The upper end of each spring (25) is fixedly connected to the support plate (5). The lower end of each spring (25) is fixedly connected to the piston tube (22). Air holes (26) are opened on the bottom side of the outer periphery of the piston tube (22).

6. The gluing and flattening device for glass insulator production according to claim 1, characterized in that, The iron cap holder (4) has a connecting rod positioning groove (27) inside.

7. The gluing and flattening device for glass insulator production according to claim 1, characterized in that, Support legs (28) are fixedly installed on the base (1).

Images