Artificial iron core stacking platform
By designing a movable support structure and an automatic transfer system on the manual iron core stacking table, the adaptability problem of producing iron cores of different specifications was solved, labor intensity and transfer risks were reduced, and production efficiency and product quality were improved.
Patent Information
- Application Number
- CN202522639371.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-12
AI Technical Summary
The existing manual iron core stacking table cannot flexibly adapt to the production needs of iron cores of different specifications, and it is labor-intensive, has low transfer efficiency, and is prone to iron core deformation or component collision.
A combined structure of fixed yoke support and movable yoke support was designed, which, together with slide rails and slide blocks, enables position adjustment. A roller structure is also provided to achieve automatic transfer, reducing equipment replacement and manual handling.
It improves the versatility of the equipment, shortens changeover time, reduces production costs, enhances the continuity of the production process and transfer efficiency, and avoids the risk of core damage.
Smart Images
Figure CN224946655U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stacking platform technology, specifically to an artificial iron core stacking platform. Background Technology
[0002] In the field of transformer core production, the manual stacking table is the core equipment for achieving precise stacking of yoke laminations, side columns, and center columns, directly affecting the assembly accuracy and production efficiency of the core. Existing manual core stacking tables have significant limitations: First, the yoke lamination support positions are mostly fixed, only suitable for stacking cores of a single specification. When producing cores of different sizes, a dedicated stacking table or complex modifications are required, resulting in long changeover cycles, poor versatility, and significantly increased production costs. Second, the finished cores after stacking must be manually transported to a turning table, which is not only labor-intensive and inefficient, but also prone to core deformation or component damage due to improper manual operation, affecting product quality and failing to meet the continuous requirements of large-scale production. Therefore, improvements to the existing technology are necessary. Utility Model Content
[0003] The purpose of this utility model is to provide a manual iron core stacking platform, which solves the problem of not being able to adapt to the production and use of iron cores of different sizes and specifications. It also solves the problems of high labor intensity, low transfer efficiency, and easy deformation of iron cores or collision of parts.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an artificial iron core stacking platform, including a base, a bracket fixedly connected to the top of the base, an mounting frame provided on the top of the base and inside the bracket, a roller rotatably connected inside the mounting frame, a slide table contacting the top of the roller, two symmetrically distributed fixed seats fixedly connected to the top of the slide table, a fixed frame fixedly connected to the top of the fixed seats, the fixed frame being used to support the lower yoke, slide rails one fixedly connected to the top of both the front and rear ends of the slide table, three slide blocks one slidably sleeved on the outer side of slide rails one, a slide frame fixedly connected to the top of slide blocks one, two symmetrically distributed clamps rotatably connected to the outer side of the slide frame, two symmetrically distributed slide rails two fixedly connected to the top of the slide table, slide blocks two slidably sleeved on the outer side of slide rails two, two sets of symmetrically distributed slide rails three provided on the top of the bracket, slide blocks three slidably sleeved on the outer side of slide rails three.
[0005] Preferably, there are multiple rollers, which are evenly distributed inside the mounting frame. By designing the rollers, the rollers are driven by a motor to move the slide table.
[0006] Preferably, a support base is fixedly installed on both the fixing frame and the left slide, and a clamp is fixedly installed on the top of the support base. The clamp can be used for installing the upper and lower yoke plates.
[0007] Preferably, a chuck is provided on the inner side of the clamp, and a screw hole is provided inside the clamp. By designing the chuck, the chuck can clamp a pair of slide blocks of the slide rail and limit their movement by relying on the cooperation of the bolt and the screw hole.
[0008] Preferably, mounting base one is fixedly installed on the top of slide two, and mounting base two is fixedly installed on the top of slide three. Mounting base one allows for the installation of the upper yoke piece placement rack, and mounting base two allows for the installation of the side piece placement rack.
[0009] Preferably, a recessed platform is provided on the left side of the support. This recessed platform facilitates standing operation for the operator.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model adopts a combination design of "fixed yoke support + movable yoke support", and uses slide rails and slide blocks to realize the position adjustment of movable support. It can flexibly adapt to the stacking requirements of iron cores of different specifications, without the need to replace equipment or make complex modifications. It significantly improves the versatility of the equipment, shortens the changeover time, and reduces the equipment investment cost for multi-specification production.
[0011] 2. The stacking platform base of this utility model integrates a roller structure. After stacking, the roller can be driven by a motor to rotate, realizing the automatic docking and transfer of the iron core finished product and the RGV trolley. No manual handling is required, which not only reduces the labor intensity of operators, but also avoids the risk of product damage caused by manual transfer, while improving the continuity of the production process and the transfer efficiency. Attached Figure Description
[0012] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ; Figure 2 The overall three-dimensional structure of this utility model Figure 2 ; Figure 3 This utility model Figure 2 Enlarged view of point A; Figure 4 This utility model Figure 2 Enlarged view of point B.
[0013] In the diagram: 1. Base; 2. Bracket; 3. Mounting frame; 4. Roller; 5. Slide table; 6. Fixed seat; 7. Fixed frame; 8. Support seat; 9. Clamp; 10. Slide rail one; 11. Slide seat one; 12. Slide frame; 13. Clamping seat; 14. Chuck; 15. Screw hole; 16. Slide rail two; 17. Slide seat two; 18. Mounting seat one; 19. Slide rail three; 20. Slide seat three; 21. Mounting seat two; 22. Recessed platform. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1 , Figure 2 , Figure 3 The artificial iron core stacking platform includes a base 1, a bracket 2 fixedly connected to the top of the base 1, and a mounting frame 3 located on the top of the base 1 and inside the bracket 2. Rollers 4 are rotatably connected inside the mounting frame 3. There are multiple rollers 4, which are evenly distributed inside the mounting frame 3. By designing the rollers 4, the rollers 4 can be driven by a motor to push the slide table 5 to move. The top of the rollers 4 contacts the slide table 5. Two symmetrically distributed fixed seats 6 are fixedly connected to the top of the slide table 5. A fixed frame 7 is fixedly connected to the top of the fixed seats 6. The fixed frame 7 is used to support the lower yoke.
[0016] Please see Figure 1 , Figure 2 , Figure 4 The top of both the front and rear ends of the slide table 5 are fixedly connected to slide rails 10. Three slide blocks 11 are slidably sleeved on the outer side of the slide rails 10. A slide frame 12 is fixedly connected to the top of the slide blocks 11. Support seats 8 are fixedly installed on the fixed frame 7 and the left slide frame 12. A clamp 9 is fixedly installed on the top of the support seat 8. The clamp 9 can be used to install the upper and lower yoke plates. Two symmetrically distributed clamps 13 are rotatably connected to the outer side of the slide frame 12. A chuck 14 is provided on the inner side of the clamp 13. A screw hole 15 is opened inside the clamp 13. The chuck 14 can be clamped by the cooperation of the bolt and the screw hole 15 to limit the slide rails 10 and the slide blocks 11.
[0017] Please see Figure 1 , Figure 2 , Figure 3 The top of the slide table 5 is fixedly connected to two symmetrically distributed slide rails 16. The outer side of the slide rails 16 is slidably sleeved with a slide seat 17. The top of the bracket 2 is provided with two symmetrically distributed slide rails 19. The outer side of the slide rails 19 is slidably sleeved with a slide seat 20. The top of the slide seat 17 is fixedly installed with a mounting seat 18. The top of the slide seat 20 is fixedly installed with a mounting seat 21. The mounting seat 18 can be used to install the upper yoke piece placement rack, and the mounting seat 21 can be used to install the side piece placement rack. The left side of the bracket 2 is provided with a recessed platform 22. The recessed platform 22 is designed to facilitate the operator's standing operation.
[0018] The specific implementation process of this utility model is as follows: In use, first adjust the position of the slide 12 according to the specifications of the iron core to be produced through the slide rail 10 and slide block 11. After adjustment, screwing the bolt into the internal clamp 13 of the screw hole 15 will drive the clamp 14 to tighten, so that the clamp 14 clamps the slide rail 10. The top of the two slide blocks 20 at both ends is equipped with a frame for placing the side pieces. The top of the left mounting base 18 is equipped with a frame for placing the upper yoke piece. The lower yoke piece is fixedly installed on the clamp 9 on the top of the fixed frame 7. The top of the two slide blocks 12 on the right side is equipped with three columns, with the side column, middle column and side column installed in sequence along the Y-axis. When stacking begins, one operator is required. One operator stands on the right side of the support 2, and another operator stands inside the recessed platform 22. By pushing the mounting seat 18, the upper yoke frame can be moved horizontally. Then, the upper yoke pieces can be stacked on the clamp 9 at the top of the left slide 12. Subsequently, the operators on both sides can push the mounting seat 21 to move towards the center to install the side pieces. After installation, the roller 4 can be rotated to drive the slide 5 to unload the material, realizing the automatic docking and transfer of the iron core finished product with the RGV trolley. No manual handling is required, which not only reduces the labor intensity of the operators, but also avoids the risk of product damage caused by manual transfer, while improving the continuity of the production process and the efficiency of transfer.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. Artificial core lamination stacking station comprising a base (1), characterized in that: A bracket (2) is fixedly connected to the top of the base (1). A mounting frame (3) is provided on the top of the base (1) and inside the bracket (2). A roller (4) is rotatably connected inside the mounting frame (3). A slide table (5) is in contact with the top of the roller (4). Two symmetrically distributed fixed seats (6) are fixedly connected to the top of the slide table (5). A fixed frame (7) is fixedly connected to the top of the fixed seats (6). A slide rail (10) is fixedly connected to the top of both the front and rear ends of the slide table (5). The outer side of the slide is slidably connected to three slide blocks (11), the top of the slide block (11) is fixedly connected to a slide frame (12), the outer side of the slide frame (12) is rotatably connected to two symmetrically distributed clamps (13), the top of the slide table (5) is fixedly connected to two symmetrically distributed slide rails (16), the outer side of the slide rails (16) is slidably connected to slide blocks (17), the top of the bracket (2) is provided with two sets of symmetrically distributed slide rails (19), the outer side of the slide rails (19) is slidably connected to slide blocks (20).
2. The artificial core stacking table according to claim 1, characterized by: The number of rollers (4) is multiple, and the multiple rollers (4) are evenly distributed on the inner side of the mounting frame (3).
3. The artificial core stacking platform according to claim 1, characterized in that: Support seats (8) are fixedly installed on both the fixed frame (7) and the left slide (12), and clamps (9) are fixedly installed on the top of the support seats (8).
4. The artificial core stacking platform according to claim 1, characterized in that: The clamp (13) is provided with a chuck (14) on its inner side, and a screw hole (15) is provided inside the clamp (13).
5. The artificial core stacking platform according to claim 1, characterized in that: Mounting seat one (18) is fixedly installed on the top of the slide seat two (17), and mounting seat two (21) is fixedly installed on the top of the slide seat three (20).
6. The artificial core stacking platform according to claim 1, characterized in that: A recessed platform (22) is provided on the left side of the bracket (2).