A battery structure

By introducing through holes and shearable, separable metal sheet connections into the battery structure, the cell replacement process is simplified, solving the problem of cumbersome cell replacement in existing technologies and achieving convenient and efficient cell replacement.

CN224946872UActive Publication Date: 2026-11-06JINHUA ZHUOYUAN IND
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Patent Information

Application Number
CN202522106945.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-11-06
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

The existing battery structure requires disassembling multiple components, including mounting brackets and circuit boards, when replacing cells, making the replacement process cumbersome and inconvenient.

Method used

By incorporating through-holes and a shearable, detachable metal strip connection structure on the mounting bracket, the battery cells can be installed and removed from the side, and the battery cell replacement process is simplified through the design of the baffle and the detachable, shearable metal strip.

Benefits of technology

This makes cell replacement convenient, reduces disassembly steps, improves replacement efficiency, and avoids affecting other cells.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of battery technology, specifically a battery structure including a mounting bracket with a through hole and a circuit board, and a battery cell. One end of the through hole is an inlet, allowing the battery cell to be installed and removed from the side. A first metal plate and a second metal plate are respectively connected to both ends of the battery cell, and a first metal plate and a baffle are disposed outside the inlet. When the second metal plate is located outside the other end of the through hole, the first metal plate can be cut off or / and has a separable connection with the circuit board, and the second metal plate can be cut off and connected to the circuit board. Alternatively, when the second metal plate is located between the battery cell and the mounting bracket, the first metal plate has a separable connection with the circuit board, and the second metal plate has a separable connection with the circuit board and is movable within the mounting bracket. Therefore, when replacing the battery cell, the baffle is first removed, and the battery cell is replaced by cutting the metal plate or / and separating the metal plate from the circuit board. Since only the baffle and metal plate need to be moved, it is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of battery technology, and specifically to a battery structure. Background Technology

[0002] A battery is a device that directly converts chemical energy into electrical energy through an electrochemical reaction. It can be used individually, such as with common button batteries or AAA batteries, or in combination, such as in electric vehicle batteries. When used in combination, multiple batteries (also called cells) are placed in a mounting frame, with a circuit board on top of the frame. Adjacent cells are connected by metal parts, with both ends of the metal parts connected to the circuit board and the mounting frame, respectively. However, replacing cells in a combination is inconvenient. First, the mounting frame consists of two parts, left and right, each with limiting positions on both ends of the cells. Therefore, replacing a cell requires disassembling both parts before replacing the cell. Second, before disassembling the two parts, the circuit board and metal parts must be removed. It's clear that replacing a single cell is quite troublesome, essentially requiring the removal of all components connected to the mounting frame, as well as the mounting frame itself. Summary of the Invention

[0003] The purpose of this invention is to provide a battery structure that allows for the side mounting and removal of battery cells through a through-hole inlet. Furthermore, the design incorporates features such as severable and detachable connections and a movable mechanism. This allows for easy replacement of the battery cell by first removing the baffle, then cutting the first and second metal plates, or by separating the first metal plate and circuit board after removing the baffle, and then cutting or separating the second metal plate and circuit board. Compared to existing designs that require disassembling both the components connected to the mounting bracket and the battery itself, this invention only requires moving the baffle and metal plates, making it much more convenient and thus solving the problem of inconvenient battery cell replacement.

[0004] The purpose of this utility model is achieved as follows:

[0005] A battery structure includes a mounting frame and several battery cells. The mounting frame has several through holes for connecting the left and right sides. One end of each through hole is an inlet, and the battery cells enter from the inlet and are located inside the through hole. A circuit board is provided on the top of the mounting frame. A first metal sheet and a second metal sheet are respectively connected to both ends of the battery cells. The first metal sheet is located outside the inlet, and a detachable baffle is provided outside the first metal sheet.

[0006] The first metal sheet is cut away and / or has a separable connection with the circuit board, and the second metal sheet is cut away and connected to the circuit board, and the second metal sheet is located outside the other end of the through hole;

[0007] Alternatively, the first metal sheet is detachably connected to the circuit board, and the second metal sheet is detachably connected to the circuit board, and the second metal sheet is located between the battery cell and the mounting bracket, and the second metal sheet is movable within the mounting bracket.

[0008] Preferably, the second metal sheet is located outside the other end of the through hole, and the first metal sheet is detachably connected to the circuit board by a screw connection.

[0009] The first metal sheet includes a metal sheet 1, and the top of the metal sheet 1 is provided with a connecting part 1 for connecting with the circuit board screw, and the bottom of the metal sheet 1 is provided with a connecting part 2 for connecting with the mounting bracket screw.

[0010] Preferably, the first metal sheet further includes a second metal sheet, which is located between the two first metal sheets, and the bottom of the second metal sheet is provided with a third connecting part for connecting with the mounting bracket screw, and the third connecting part and the second connecting part are connected by a connecting plate.

[0011] Preferably, the second metal sheet is located outside the other end of the through hole, and the first metal sheet that can be cut is metal sheet one;

[0012] The metal sheet 1 includes at least two connecting pieces 1 and a connecting segment 1 located between the two connecting pieces 1, and the connecting pieces 1 correspond one-to-one with the battery cell 1, and the connecting segment 1 is used to connect the two connecting pieces 1 and can be cut off.

[0013] Preferably, the second metal sheet is located outside the other end of the through hole, and the second metal sheet can be cut to form a metal sheet four. The metal sheet four includes at least two connecting pieces four and a connecting segment four located between the two connecting pieces four. The connecting pieces four correspond one-to-one with the battery cell, and the connecting segment four is used to connect the two connecting pieces four and can be cut.

[0014] Preferably, the second metal sheet is movable within the mounting frame, and the plurality of battery cells are evenly divided into multiple groups, with each group including at least two battery cells, and the two battery cells forming a line;

[0015] The second metal sheet is connected to the battery cell in the same group and communicates with the through hole in the same group. The top of the mounting bracket has an opening that communicates with the through hole and is used for the second metal sheet to move and connect to the circuit board.

[0016] Preferably, the second metal sheet and the circuit board are detachably connected by screws;

[0017] The second metal sheet includes a metal sheet six, and the top of the metal sheet six is ​​provided with a connecting part six for connection with a circuit board screw, and the connecting part six is ​​located in an opening.

[0018] Preferably, the first metal sheet and the circuit board are detachably connected by screws;

[0019] The first metal sheet includes a metal sheet three, and the top of the metal sheet three is provided with a connecting part three for connection with the circuit board screw.

[0020] Preferably, the plurality of battery cells are evenly divided into multiple groups, and each group includes at least two battery cells, and the two battery cells form a line. There are multiple baffles, and each baffle corresponds to two adjacent groups.

[0021] Or / and, the mounting bracket is integrally formed, or the mounting bracket includes mounting bracket one and mounting bracket two.

[0022] Or / and, a stop or baffle is provided on the outer side of the other end of the through hole.

[0023] The outstanding and beneficial technical effects of this utility model compared to the prior art are:

[0024] This utility model allows for the installation and removal of battery cells from the side through the inlet of the through hole. Furthermore, its design incorporates features such as severability, separability, and mobility, enabling battery cell replacement by first removing the baffle, then cutting the first and second metal sheets to replace the battery cell. Alternatively, after removing the baffle, the first metal sheet and circuit board can be separated, and then the second metal sheet can be cut or separated from the circuit board to replace the battery cell. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model.

[0026] Figure 2 for Figure 1 A structural diagram from another perspective.

[0027] Figure 3 for Figure 1 A schematic diagram of the split structure.

[0028] Figure 4 This is a structural schematic diagram of mounting bracket one.

[0029] Figure 5 This is a structural schematic diagram of mounting bracket two.

[0030] Figure 6 This is a schematic diagram of the structure of the first metal sheet.

[0031] Figure 7 This is a schematic diagram of the baffle structure.

[0032] Figure 8 This is a schematic diagram of the structure of the second metal sheet.

[0033] Figure 9 This is a schematic diagram showing the split design with baffles on both sides.

[0034] Figure 10 This is a schematic diagram of the structure where the second metal sheet is located between mounting bracket one and mounting bracket two.

[0035] Figure 11 This is a schematic diagram of the structure of mounting bracket 2 with opening 2.

[0036] Figure 12 This is a schematic diagram of a mounting bracket with an opening.

[0037] Reference numerals: 1-Mounting bracket; 11-Mounting bracket one; 111-Through hole one; 112-Opening one;

[0038] 12-Mounting bracket two; 121-Through hole two; 122-Stop block; 123-Opening two; 13-Protrusion two;

[0039] 14-Protrusion 1; 15-Limiting block; 2-Battery cell; 3-Circuit board; 4-First metal sheet; 41-Metal sheet 1;

[0040] 411-Connecting part one; 412-Connecting part two; 413-Connecting piece one; 414-Connecting section one;

[0041] 42-Metal sheet two; 421-Connecting part three; 43-Connecting plate; 44-Metal sheet three; 441-Connecting part seven;

[0042] 45 - Protrusion 1; 46 - Snap-fit ​​Hole 1; 5 - Baffle; 51 - Snap-fit ​​Hole 2; 52 - Snap-fit ​​Hole 3;

[0043] 6-Second metal sheet; 61-Fourth metal sheet; 611-Fourth connecting piece; 612-Fourth connecting section;

[0044] 613-Connecting part four; 62-Metal sheet five; 621-Connecting part five; 63-Mounting plate; 64-Metal sheet six; 641-Connecting part six; Detailed Implementation

[0045] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0046] like Figures 1-12 As shown, a battery structure includes a mounting frame 1 and several battery cells 2. The mounting frame 1 has several through holes for connecting the left and right sides, and one end of each through hole is an inlet. The battery cells 2 enter through the inlet and are located inside the through hole. A circuit board 3 is provided on the top of the mounting frame 1. A first metal sheet 4 and a second metal sheet 6 are respectively connected to both ends of the battery cells 2. The first metal sheet 4 is located outside the inlet, and a detachable baffle 5 is provided outside the first metal sheet 4.

[0047] Therefore, in actual use, the battery cell 2 can be installed and removed from the side through the inlet of the through hole, and the baffle 5 and the mounting bracket 1 are connected by screws, so installation and disassembly are relatively convenient.

[0048] The structure of the mounting bracket 1 varies. It can be integrally formed, or it can include a first mounting bracket 11 and a second mounting bracket 12, with the first mounting bracket 11 and the second mounting bracket 12 connected by screws. When the mounting bracket 1 includes a first mounting bracket 11 and a second mounting bracket 12, the first mounting bracket 11 and the second mounting bracket 12 are respectively provided with a first through hole 111 and a second through hole 121, and the first through hole 111 and the second through hole 121 are combined to form the through hole.

[0049] Meanwhile, the structure of the baffle 5 is as follows: First, several battery cells 2 are evenly divided into multiple groups, each group includes at least two battery cells 2, and the two battery cells 2 form a line. Moreover, there are multiple baffles 5, and each baffle 5 corresponds to two adjacent groups, that is, the baffle 5 covers the outside of the two adjacent groups.

[0050] Therefore, in actual use, there are multiple baffles 5 instead of a single piece. This allows baffles 5 to be removed only when a faulty battery cell 2 is found, thus avoiding impact on other battery cells 2. Furthermore, there is a limiting structure between the mounting bracket 1 and the baffles 5. Specifically, the mounting bracket 1 has a second protrusion 13 on its outer side, and the baffles 5 have a second snap-fit ​​hole 51 corresponding to the second protrusion 13. Thus, the connection is achieved by the matching of the second protrusion 13 and the second snap-fit ​​hole 51, which limits the position of the baffles 5, facilitating screw installation.

[0051] like Figures 1-12 As shown, the assembly and disassembly of the metal sheet have multiple embodiments, and as... Figure 3 As shown, in Embodiment 1, the first metal sheet 4 and the circuit board 3 are detachably connected, and the second metal sheet 6 can be cut off and connected to the circuit board 3, and the second metal sheet 6 is located on the outside of the other end of the through hole.

[0052] Therefore, in actual use, when replacing the battery cell 2, first remove the baffle 5 and separate the first metal piece 4 and the circuit board 3. Then, by cutting the second metal piece 6, the restriction between the second metal piece 6 and the mounting bracket 1 is released. At this time, pull out the battery cell 2 with the metal piece to replace the battery cell 2.

[0053] The first metal sheet 4 and the circuit board 3 are detachably connected by screws. The specific structure is as follows: First, the first metal sheet 4 includes a metal sheet 41, and the top of the metal sheet 41 is provided with a connecting part 411 for screw connection with the circuit board 3, and the bottom of the metal sheet 41 is provided with a connecting part 412 for screw connection with the mounting bracket 1.

[0054] Therefore, in actual use, the use of screw connections makes disassembly and assembly very convenient, requiring only the screws to be unscrewed or screwed in.

[0055] Furthermore, the first metal sheet 4 also includes a second metal sheet 42, which is located between two first metal sheets 41. The bottom of the second metal sheet 42 is provided with a third connecting part 421 for screw connection with the mounting bracket 1, and the third connecting part 421 is connected to the second connecting part 412 via a connecting plate 43.

[0056] At the same time, the second metal sheet 6 can be cut into metal sheet four 61, and metal sheet four 61 includes at least two connecting pieces four 611 and a connecting segment four 612 located between the two connecting pieces four 611. The connecting pieces four 612 correspond one-to-one with the battery cell 2, and the connecting segment four 612 is used to connect the two connecting pieces four 61 and can be cut.

[0057] Therefore, in actual use, by cutting the connecting piece 61, the restriction between the second metal piece 6 and the mounting bracket 1 is released, which makes it easier to pull out the battery cell 2 with the metal piece.

[0058] Secondly, the second metal sheet 6 can be cut off and can also be threaded to the circuit board 3. That is, the top and bottom of the metal sheet 61 are respectively provided with connecting part 613 and connecting part 614, which are used to thread to the circuit board 3 and the mounting bracket 1 respectively. There is also a metal sheet 62 and a mounting plate 63. The bottom of the metal sheet 62 is provided with connecting part 621, and the mounting plate 63 connects the connecting part 621 and the connecting part 621.

[0059] Therefore, in actual use, the use of screw connections makes disassembly and assembly very convenient, requiring only the screws to be unscrewed or screwed in. Furthermore, the second metal plate 6 may also have a metal plate 7 65, and the top of the metal plate 7 65 is provided with a connecting part 9 651 for threaded connection with the circuit board 3.

[0060] like Figure 5 and Figure 9 As shown, a limiting structure is provided at the other end of the through hole to limit the position of the battery cell 2. The structure can be varied and can be as follows: Figure 5 As shown, a stop 122 is provided on the outer side of the other end of the through hole. The stop 122 limits the movement of the battery cell 2, and since it is located between two adjacent second metal sheets 6, it also serves to isolate and limit movement. Or as... Figure 9 As shown, a baffle 5 is provided on the outer side of the other end of the through hole, which limits the movement of the battery cell 2.

[0061] Moreover, as Figure 4As shown, the mounting bracket 1 also has a limiting structure for the first metal piece 4, and this limiting structure is also adapted to the baffle 5. That is, a protrusion 14 is provided on the outer side of the mounting bracket 1, and a snap-fit ​​hole 46 is opened on the first metal piece 4 corresponding to the protrusion 45, and a snap-fit ​​hole 52 is opened on the baffle 5 corresponding to the protrusion 45. Therefore, in actual use, the connection and limiting are achieved by the adaptation of the protrusion 14 to the snap-fit ​​hole 46 and the protrusion 14 to the snap-fit ​​hole 52. In addition, a limiting block 15 is provided on the outer side of the inlet of the mounting bracket 1, and the limiting block 15 is located between two adjacent first metal pieces 4, thereby playing the role of isolation and limiting.

[0062] Example 2 is basically the same as Example 1, except that the structure of the first metal sheet 4 is different. The first metal sheet 4 can be cut and connected to the circuit board 3. Therefore, in actual use, when replacing the battery cell, the baffle 5 is removed first, and then the first metal sheet 4 and the second metal sheet 6 are cut. At this time, the battery cell 2 with the metal sheet is pulled outward to replace the battery cell 2.

[0063] The first cuttable metal sheet 4 is a metal sheet 41, and the metal sheet 41 includes at least two connecting pieces 413 and a connecting segment 414 located between the two connecting pieces 413. The connecting pieces 413 correspond one-to-one with the battery cell 2, and the connecting segment 414 is used to connect the two connecting pieces 413 and can be cut.

[0064] Therefore, in actual use, a single battery cell 2 can be replaced. That is, for a faulty battery cell 2, the corresponding connecting piece 413 and the corresponding connecting piece 611 can be directly cut off, so that the battery cell 2 with the metal piece can be replaced. Thus, a single battery cell 2 can be replaced to avoid affecting other battery cells 2.

[0065] Meanwhile, the corresponding metal sheet 42 also includes a connecting piece 2 and a connecting segment 2, and the connection between the first metal sheet 4 and the circuit board 3 can be welding or other connection methods. Alternatively, it can be a screw connection as in Embodiment 1. Therefore, when Embodiment 2 and Embodiment 1 are combined, it becomes Embodiment 3, with the specific structure being: the first metal sheet 4 can be cut off and is detachably connected to the circuit board 3, and the second metal sheet 6 can be cut off and connected to the circuit board 3, with the second metal sheet 6 located on the outer side of the other end of the through hole. Therefore, in actual use, the structure of Embodiment 3 includes various disassembly structures, thus having a wider range of applications.

[0066] Furthermore, in Embodiment 3, the second metal sheet 6 can be cut and can also be detachably connected to the circuit board 3, i.e., connected by screws, thereby facilitating installation and disassembly.

[0067] Example 4 is basically the same as Example 1, except that the structure of the second metal sheet 6 is as follows: Figure 10 As shown, the first metal sheet 4 is detachably connected to the circuit board 3, and the second metal sheet 6 is detachably connected to the circuit board 3. The second metal sheet 6 is located between the battery cell 2 and the mounting bracket 1, and the second metal sheet 6 is movable within the mounting bracket 1.

[0068] Therefore, in actual use, when replacing cell 2, first remove the baffle 5 and separate the first metal piece 4 from the circuit board 3. Then, separate the second metal piece 6 from the circuit board 3. At this point, pull out the cell 2 with the metal piece to replace the cell 2. The separable connection is a screw connection, and the connecting part of the metal piece is bendable, so that after separation and bending, interference with the circuit board 3 can be avoided during movement.

[0069] The structure related to the movement of the second metal sheet 6 is as follows: First, the second metal sheet 6 is connected to the battery cell 2 located in the same group and is connected to the through hole of the same group. The top of the mounting bracket 1 is provided with an opening that is connected to the through hole, and the opening is used for the movement of the second metal sheet 6 and connection with the circuit board 3.

[0070] Therefore, in actual use, the through holes and openings provide space for the second metal sheet 6 to move. Furthermore, because the through holes are connected, the protrusion 14 mentioned in section one is not present. Corresponding to mounting bracket 11 and mounting bracket 2 12, the through holes 111 and 121 of the same group of battery cells 2 are connected, and the tops of mounting bracket 11 and mounting bracket 2 12 are respectively provided with openings 112 and 123, which together form the opening.

[0071] Moreover, in this embodiment, the first metal sheet 4 and the second metal sheet 6 can also be cut off, so after being pulled outward, the individual battery cell 2 can be separated by cutting off.

[0072] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. However, this utility model is not limited to the above embodiments; therefore, various changes and modifications can be made without departing from the principles and scope of this utility model, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A battery structure, characterized by, It includes a mounting frame (1) and several battery cells (2). The mounting frame (1) has several through holes for connecting the left and right sides. One end of the through hole is an inlet. The battery cells (2) enter from the inlet and are located in the through hole. The top of the mounting frame (1) is provided with a circuit board (3). The two ends of the battery cells (2) are respectively connected to a first metal sheet (4) and a second metal sheet (6). The first metal sheet (4) is located outside the inlet. A separable baffle (5) is provided outside the first metal sheet (4). The first metal sheet (4) is cut and / or has a separable connection with the circuit board (3), and the second metal sheet (6) is cut and connected to the circuit board (3), and the second metal sheet (6) is located outside the other end of the through hole; Alternatively, the first metal sheet (4) is detachably connected to the circuit board (3), and the second metal sheet (6) is detachably connected to the circuit board (3), and the second metal sheet (6) is located between the battery cell (2) and the mounting bracket (1), and the second metal sheet (6) is movable within the mounting bracket (1).

2. The battery structure of claim 1, wherein: The second metal sheet (6) is located on the outside of the other end of the through hole, and the first metal sheet (4) and the circuit board (3) are detachably connected by screws. The first metal sheet (4) includes a metal sheet (41), and the top of the metal sheet (41) is provided with a connecting part (411) for screw connection with the circuit board (3), and the bottom of the metal sheet (41) is provided with a connecting part (412) for screw connection with the mounting bracket (1).

3. A battery structure according to claim 2, wherein: The first metal sheet (4) also includes a second metal sheet (42), and the second metal sheet (42) is located between two first metal sheets (41). The bottom of the second metal sheet (42) is provided with a third connecting part (421) for screw connection with the mounting bracket (1), and the third connecting part (421) and the second connecting part (412) are connected by a connecting plate (43).

4. The battery structure of claim 1, wherein: The second metal sheet (6) is located outside the other end of the through hole, and the first metal sheet (4) that can be cut is metal sheet one (41); The metal sheet (41) includes at least two connecting pieces (413) and a connecting segment (414) located between the two connecting pieces (413), and the connecting pieces (413) correspond one-to-one with the battery cell (2), and the connecting segment (414) is used to connect the two connecting pieces (413) and can be cut off.

5. The battery structure of claim 1, wherein: The second metal sheet (6) is located on the outside of the other end of the through hole and can be cut. The second metal sheet (6) is a metal sheet four (61), and the metal sheet four (61) includes at least two connecting pieces four (611) and a connecting segment four (612) located between the two connecting pieces four (611). The connecting pieces four (612) correspond one-to-one with the battery cell (2), and the connecting segment four (612) is used to connect the two connecting pieces four (61) and can be cut.

6. A battery structure according to claim 1, characterized in that: The second metal sheet (6) is movable within the mounting frame (1), and several battery cells (2) are evenly divided into multiple groups, and each group includes at least two battery cells (2), and the two battery cells (2) form a line; The second metal sheet (6) is connected to the battery cell (2) in the same group and communicates with the through hole in the same group. The top of the mounting bracket (1) has an opening that communicates with the through hole and the opening is used for the second metal sheet (6) to move and connect with the circuit board (3).

7. A battery structure according to claim 6, characterized in that: The second metal sheet (6) and the circuit board (3) are detachably connected by screws. The second metal sheet (6) includes a metal sheet six (64), and the top of the metal sheet six (64) is provided with a connecting part six (641) for screw connection with the circuit board (3), and the connecting part six (641) is located in the opening.

8. A battery structure according to claim 6, characterized in that: The first metal sheet (4) and the circuit board (3) are detachably connected by screws. The first metal sheet (4) includes a metal sheet three (44), and the top of the metal sheet three (44) is provided with a connecting part seven (441) for screw connection with the circuit board (3).

9. A battery structure according to any one of claims 1-8, characterized in that: The plurality of battery cells (2) are evenly divided into multiple groups, and each group includes at least two battery cells (2), and the two battery cells (2) form a diagonal line. There are multiple baffles (5), and each baffle (5) corresponds to two adjacent groups. Or / and, the mounting bracket (1) is integrally formed, or the mounting bracket (1) includes mounting bracket one (11) and mounting bracket two (12); Or / and, a stop (122) or a baffle (5) is provided on the outer side of the other end of the through hole.