A sleeve-insulated adapter
By designing insulating connectors and multi-layer insulation structures for sleeve-insulated adapters, the problem of insulated sleeve adapters being unable to provide insulation during the maintenance of live equipment has been solved, achieving safe and reliable insulated connection and torque transmission between power tools and sleeves.
Patent Information
- Application Number
- CN202522352098.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-11-05
AI Technical Summary
Existing socket adapters cannot effectively achieve insulation isolation between power tools and sockets during live equipment maintenance, making it difficult to guarantee safety.
A sleeve-insulated adapter was designed, which adopts an insulating connector and a multi-layer insulation structure, including a connecting post, a connecting block, an insulating filler layer, and an insulating cover, to ensure an insulating connection between the male and female connectors and to transmit torque through a specific connection structure.
This achieves effective insulation between the power tool and the socket, improving safety, and reduces the possibility of deformation of the insulation filler layer when transmitting torque, thus improving service life and accuracy.
Smart Images

Figure CN224947015U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of insulated adapters for power tools, and more particularly to a sleeve insulated adapter. Background Technology
[0002] Various digital wrenches, electric wrenches (commonly known as pneumatic wrenches), and other power tools often require a variety of different sockets to adapt to different application conditions, such as hexagonal sockets and Torx sockets. However, almost all power tools only have one type of drive head. For example, when an electric wrench uses a square-interface drive head, but needs to tighten a hexagonal socket, a socket adapter is required for adaptation.
[0003] The core function of an adapter is interface conversion, allowing for conversion between different shaped interfaces such as round, hexagonal, and square, or between different sized interfaces such as 1 / 2 inch, 1 / 4 inch, 3 / 4 inch, and 3 / 8 inch. This enables wider application compatibility in fields such as power maintenance, new energy vehicle maintenance, mechanical assembly, electronic product manufacturing, aerospace industry, and precision assembly, achieving multi-purpose functionality and extending the service life of various types of sleeves.
[0004] Because sleeve adapters need to withstand significant torque, they require sufficient mechanical strength. Therefore, their raw materials are often high-quality carbon steel or alloy steel (such as 45# steel) with surface hardening treatment, resulting in strong torsional resistance and resistance to deformation. While high-strength metal materials certainly improve the durability and accuracy of the adapter, in applications such as power maintenance and new energy vehicle repair, power cannot be completely cut off for various reasons. Therefore, when using tools to repair these live devices, it is necessary to ensure the electrical insulation performance of the tools to improve safety. This is to prevent damage to the power tools themselves and to ensure the safety of maintenance and operating personnel.
[0005] The most common insulation treatment currently is to only insulate the metal adapter. Although this gives it an external insulation effect, it cannot actually isolate the live equipment from the electronic components inside the power tool, so safety cannot be guaranteed. Utility Model Content
[0006] To address the problem that conventional adapters often fail to guarantee good insulation performance, this application provides a sleeve-insulated adapter.
[0007] The sleeve insulation adapter provided in this application adopts the following technical solution: An insulating adapter for a sleeve includes a female connector for connecting to a power tool and a male connector for connecting to a sleeve. The male and female connectors are provided with insulating connectors, each including a connecting post, a connecting block, and an insulating filler layer. The connecting post is fixedly connected to the end of the male connector near the female connector, and the connecting block is fixedly connected to the end of the female connector near the male connector. A connecting groove is formed at the end of the connecting block opposite to the female connector, and the connecting post is inserted into the connecting groove. The thickness of the connecting groove is greater than the thickness of the connecting post to form a gap. The insulating filler layer fills the gap. The male connector is also covered with a first insulating sheath, and an insulating protective sleeve is provided at the end of the first insulating sheath opposite to the female connector, with the insulating protective sleeve protruding from the male connector.
[0008] Optionally, the connecting column is provided with an anti-detachment protrusion, and the inner wall of the connecting groove is provided with an anti-detachment groove, with the anti-detachment protrusion sinking into the anti-detachment groove.
[0009] Optionally, the connecting block is circumferentially covered with a first insulating inner layer, and the gap between the connecting block and the male connector is filled with a second insulating inner layer. The radial inner side of the second insulating inner layer is connected to the insulating filling layer, and the radial outer side of the second insulating inner layer is connected to the first insulating inner layer.
[0010] Optionally, the connecting block has a through hole that communicates with the connecting groove. An insulating connecting post is filled in the through hole. One end of the insulating connecting post is connected to the insulating filling layer, and the other end of the insulating connecting post is connected to the first insulating inner layer.
[0011] Optionally, the inner wall of the first insulating cover is provided with a first retaining ring in the circumferential direction, and the male head is provided with a first retaining groove in the circumferential direction, and the first retaining ring engages with the first retaining groove.
[0012] Optionally, the female head is covered with a second insulating cover, and a second retaining ring is provided circumferentially at one end of the second insulating cover away from the first insulating cover. A second retaining groove is provided circumferentially on the female head, and the second retaining ring engages with the second retaining groove.
[0013] Optionally, the first insulating cover is provided with a first insulating retaining ring at one end near the second insulating cover, and the second insulating cover is provided with a second insulating retaining ring at one end near the first insulating cover. The first insulating retaining ring is disposed on the insulating connector, and the second insulating retaining ring is disposed on the first insulating retaining ring.
[0014] Optionally, the second insulating cover is provided with a gripping ring in the circumferential direction, and a groove is provided on one end face of the gripping ring, in which a rigid reinforcing ring is snapped and installed.
[0015] Optionally, at least one of the outer walls of the grip ring and the insulating protective sleeve is provided with anti-slip texture.
[0016] In summary, this application includes at least one of the following beneficial technical effects: The male and female connectors are insulated together by an insulating connector. When the male and female connectors are connected to a power tool and a socket respectively, the insulating connector not only ensures an insulated connection between the socket and the power tool, but also ensures smooth torque transmission between the male and female connectors by the specific connection post and connection groove structure. The insulating protective sleeve protruding from the male connector can insulate and isolate the socket connected to the male connector, further improving the insulation performance. The further addition of a first insulating inner layer, a second insulating inner layer, and an insulating connecting post can, on the one hand, further improve the insulation performance between the male and female connectors, and on the other hand, reduce the possibility of deformation and distortion of the insulating filler layer when transmitting torque, so as to better transmit torque. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the insulating adapter according to an embodiment of this application.
[0018] Figure 2 This is a cross-sectional view of the overall structure of the insulating adapter according to an embodiment of this application.
[0019] Figure 3 yes Figure 2 An enlarged schematic diagram of part A in the middle.
[0020] Explanation of reference numerals in the attached drawings: 1. Male connector; 2. Female connector; 3. Insulating connector; 31. Connecting post; 32. Connecting block; 33. Insulating filler layer; 34. Anti-detachment protrusion; 35. Anti-detachment groove; 36. First insulating inner layer; 37. Second insulating inner layer; 38. Insulating connecting post; 4. First insulating cover; 41. Insulating protective sleeve; 42. First retaining ring; 43. First retaining groove; 44. First insulating retaining ring; 5. Second insulating cover; 51. Second retaining ring; 52. Second retaining groove; 53. Second insulating retaining ring; 6. Holding ring; 61. Rigid reinforcing ring. Detailed Implementation
[0021] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0022] This application discloses a sleeve insulating adapter, including a female connector 2 for connecting to a power tool and a male connector 1 for connecting to a sleeve. Both the male connector 1 and the female connector 2 are provided with insulating connectors 3, each including a connecting post 31, a connecting block 32, and an insulating filler layer 33. The connecting post 31 is fixedly connected to the end of the male connector 1 near the female connector 2, and the connecting block 32 is fixedly connected to the end of the female connector 2 near the male connector 1. A connecting groove is formed at the end of the connecting block 32 facing away from the female connector 2, and the connecting post 31 is inserted into the connecting groove. To further improve the smoothness of torque transmission, two anti-detachment protrusions 34 are protruding from the connecting post 31. Correspondingly, two anti-detachment grooves 35, matching the shape of the anti-detachment protrusions 34, are formed on the inner wall of the connecting groove. The thickness of the connecting groove is greater than the thickness of the connecting post 31 to form a gap between the connecting groove and the connecting post 31, and the insulating filler layer 33 fills the gap. It is understandable that the shape of the connecting post 31 can be straight, cross-shaped, hexagonal, or petal-shaped, and the shape of the connecting groove can be adapted to the shape of the connecting post 31.
[0023] To further improve the insulation performance of the insulating connector 3 and the smoothness of torque transmission between the male connector 1 and the female connector 2, a first insulating inner layer 36 is provided circumferentially to cover the connecting block 32. A second insulating inner layer 37 is provided to fill the gap between the connecting block 32 and the male connector 1. The radial inner side of the second insulating inner layer 37 is connected to the insulating filling layer 33, and the radial outer side of the second insulating inner layer 37 is connected to the first insulating inner layer 36. A through hole is provided on the connecting block 32, which is connected to the connecting groove. An insulating connecting post 38 is provided to fill the through hole. One end of the insulating connecting post 38 is connected to the insulating filling layer 33, and the other end of the insulating connecting post 38 is connected to the first insulating inner layer 36.
[0024] To improve the insulation of the outer wall of the insulating adapter, the male connector 1 is also covered with a first insulating cover 4. An insulating protective sleeve 41 is provided at the end of the first insulating cover 4 facing away from the female connector 2, protruding from the male connector 1. A first retaining ring 42 is provided circumferentially on the inner wall of the first insulating cover 4, and a first retaining groove 43 is provided circumferentially on the male connector 1, with the first retaining ring 42 engaging with the first retaining groove 43. A second insulating cover 5 is provided on the female connector 2. A second retaining ring 51 is provided circumferentially at the end of the second insulating cover 5 facing away from the first insulating cover 4, and a second retaining groove 52 is provided circumferentially on the female connector 2, with the second retaining ring 51 engaging with the second retaining groove 52.
[0025] In order to connect the first insulating cover 4 and the second insulating cover 5, a first insulating retaining ring 44 is provided circumferentially at one end of the first insulating cover 4 near the second insulating cover 5, and a second insulating retaining ring 53 is provided circumferentially at one end of the second insulating cover 5 near the first insulating cover 4. The first insulating retaining ring 44 is covered and disposed on the insulating connector 3, and the second insulating retaining ring 53 is covered and disposed on the first insulating retaining ring 44.
[0026] The second insulating cover 5 is provided with a gripping ring 6 around its circumference. One end face of the gripping ring 6 has a groove, and a rigid reinforcing ring 61 is snapped into the groove. Both the gripping ring 6 and the outer wall of the insulating protective sleeve 41 are provided with anti-slip textures.
[0027] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A sleeve-insulated adapter, characterized in that: Includes a female connector (2) for connection with a power tool and a male connector (1) for connection with a socket. The male connector (1) and female connector (2) are provided with insulating connectors (3). Each insulating connector (3) includes a connecting post (31), a connecting block (32), and an insulating filler layer (33). The connecting post (31) is fixedly connected to the end of the male connector (1) near the female connector (2), and the connecting block (32) is fixedly connected to the end of the female connector (2) near the male connector (1). 2) A connecting groove is provided at one end away from the female head (2), and the connecting post (31) is inserted into the connecting groove. The thickness of the connecting groove is greater than the thickness of the connecting post (31) to form a gap. The insulating filling layer (33) fills the gap. The male head (1) is also covered with a first insulating cover (4). The end of the first insulating cover (4) away from the female head (2) is provided with an insulating protective sleeve (41). The insulating protective sleeve (41) protrudes from the male head (1).
2. The sleeve-insulated adapter according to claim 1, characterized in that: The connecting column (31) is provided with an anti-detachment protrusion (34), and the inner wall of the connecting groove is provided with an anti-detachment groove (35), and the anti-detachment protrusion (34) sinks into the anti-detachment groove (35).
3. The sleeve insulation adapter according to claim 1, characterized in that: The connecting block (32) is circumferentially covered with a first insulating inner layer (36), and a second insulating inner layer (37) is filled in the gap between the connecting block (32) and the male head (1). The radial inner side of the second insulating inner layer (37) is connected to the insulating filling layer (33), and the radial outer side of the second insulating inner layer (37) is connected to the first insulating inner layer (36).
4. A sleeve-insulated adapter according to claim 3, characterized in that: The connecting block (32) has a through hole, which is connected to the connecting groove. An insulating connecting post (38) is filled in the through hole. One end of the insulating connecting post (38) is connected to the insulating filling layer (33), and the other end of the insulating connecting post (38) is connected to the first insulating inner layer (36).
5. A sleeve-insulated adapter according to claim 1, characterized in that: The inner wall of the first insulating cover (4) is provided with a first retaining ring (42) in the circumferential direction, and the male head (1) is provided with a first retaining groove (43) in the circumferential direction. The first retaining ring (42) and the first retaining groove (43) are engaged and cooperated.
6. A sleeve-insulated adapter according to claim 1, characterized in that: The female head (2) is covered with a second insulating cover (5). The second insulating cover (5) is provided with a second retaining ring (51) circumferentially at one end opposite to the first insulating cover (4). The female head (2) is provided with a second retaining groove (52) circumferentially. The second retaining ring (51) engages with the second retaining groove (52).
7. A sleeve-insulated adapter according to claim 6, characterized in that: The first insulating cover (4) is provided with a first insulating retaining ring (44) circumferentially near one end of the second insulating cover (5), and the second insulating cover (5) is provided with a second insulating retaining ring (53) circumferentially near one end of the first insulating cover (4). The first insulating retaining ring (44) is covered and disposed on the insulating connector (3), and the second insulating retaining ring (53) is covered and disposed on the first insulating retaining ring (44).
8. A sleeve-insulated adapter according to claim 6, characterized in that: The second insulating cover (5) is provided with a gripping ring (6) in the circumferential direction. A groove is provided on one end face of the gripping ring (6), and a rigid reinforcing ring (61) is snapped into the groove.
9. A sleeve-insulated adapter according to claim 8, characterized in that: At least one of the outer walls of the grip ring (6) and the insulating protective sleeve (41) is provided with anti-slip texture.
