A handheld photovoltaic structure dual-head dual-brush cleaning device

Abstract

This utility model relates to a handheld photovoltaic structure dual-head dual-brush cleaning device, comprising a brush cleaning device and a telescopic rod device. The brush cleaning device includes a motor drive unit, a lower connecting seat, an arc-shaped nozzle, a brush disc, and a cleaning brush; the motor drive unit includes a DC brushless motor, a motor connecting rod, and a deep groove ball bearing. The motor connecting rod is threadedly connected to the brush connecting disc, and the brush disc is fixed to the brush connecting disc by screws. The cleaning brush is adhered to the brush disc; the arc-shaped nozzle is threadedly connected to the lower connecting seat, the connecting support tube is fixed by a lightweight pipe clamp and connected to the side connecting head screw, the telescopic rod connecting sleeve is welded to the connecting base, and the rotating buckle is welded to the telescopic rod connecting sleeve. The telescopic rod device consists of a tension buckle, a telescopic joint, a telescopic rod, and a handle sleeve. The tension buckle is engaged with the telescopic joint by screws and is evenly distributed on the top of the telescopic rod, and the handle sleeve is fitted onto the bottom of the telescopic rod.

Description

Technical Field

[0001] This utility model relates to the field of cleaning solar panel photovoltaic equipment, specifically a handheld photovoltaic structure dual-head dual-brush cleaning device. Background Technology

[0002] With the global demand for clean energy growing daily, the cleaning and maintenance of solar panels directly impacts photovoltaic power generation efficiency and power plant revenue. Currently, manual cleaning remains the common method for solar panel maintenance, requiring cleaners to manually wipe away dust, bird droppings, fallen leaves, and other contaminants from each panel surface using handheld cleaning tools. This method is not only extremely inefficient, but also requires significant manpower in large-scale photovoltaic power plants, and poses safety risks such as falls and electric shocks when working at heights. While traditional mechanical cleaning equipment can improve cleaning efficiency to some extent, it still faces many problems in practical applications. Some equipment is bulky and cumbersome, making it difficult to operate flexibly in complex terrains such as mountains and rooftops; some smaller cleaning machines, due to unreasonable design of cleaning components, are unable to thoroughly remove stubborn stains, resulting in inconsistent cleaning effects. Furthermore, existing cleaning equipment generally lacks adaptability when dealing with solar panels installed at different heights and tilt angles. Therefore, developing a solar panel cleaning device that can adapt to complex environments, operate flexibly, and achieve excellent cleaning results has become an urgent industry need. This utility model's handheld dual-brush cleaning device is designed to solve these problems. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this utility model provides a handheld photovoltaic structure dual-head dual-brush cleaning device, which overcomes the technical difficulties of traditional photovoltaic cleaning devices in terms of versatility, stability, and intelligence.

[0004] This utility model achieves the following technical objectives through the above technical solutions: A handheld photovoltaic structure dual-head dual-brush cleaning device includes a brush cleaning device and a telescopic rod device. The brush cleaning device includes a motor drive unit, a lower connecting seat, an arc-shaped nozzle, a first brush connecting plate, a second brush connecting plate, a brush plate, a cleaning brush, a connecting fixing seat, a side connecting head, a first connecting support tube, a connecting base, a rotating buckle, a telescopic rod connecting sleeve, a second connecting support tube, an arc-shaped plate, a first lightweight pipe clamp, and a second lightweight pipe clamp, which are evenly distributed on both sides of the telescopic rod device.

[0005] The motor drive unit includes a brushless DC motor, a motor cover, a motor connecting rod, a deep groove ball bearing, and a shaft elastic retaining ring. The motor cover is axially positioned and installed at the bottom of the brushless DC motor. The motor connecting rod is directly welded and fixed to the brushless DC motor. The deep groove ball bearing is engaged with the motor connecting rod through the shaft elastic retaining ring.

[0006] The lower connecting seat is welded and fixed to the motor drive unit; the arc-shaped nozzle is threaded to the lower connecting seat; the first brush connecting plate is threaded to the motor connecting rod; the second brush connecting plate is welded and fixed to the first brush connecting plate; the brush plate is connected to the second brush connecting plate by screws; the cleaning brush is glued to the brush plate; the DC brushless motor drives the motor connecting rod to rotate; the lower connecting seat and the deep groove ball bearing can stabilize the rotation of the motor connecting rod; the arc-shaped nozzle allows water to enter; the water flows through the through-channel between the threaded hole and the center hole of the motor connecting rod, and is directionally delivered to the spray hole at the bottom of the brush plate; the motor connecting rod drives the first brush connecting plate, the second brush connecting plate and the brush plate connected to it to rotate; the cleaning brush of the brush plate also rotates accordingly; water is also sprayed out from the bottom of the brush plate, working with the cleaning brush to clean the photovoltaic equipment.

[0007] The arc-shaped disk is welded and fixed to the connecting base, and arc-shaped nozzles are provided at both the upper and lower parts of the arc-shaped disk. The arc-shaped nozzles allow water to enter, and the photovoltaic equipment is cleaned by the reserved fan-shaped nozzles at the bottom in conjunction with the cleaning brush.

[0008] The connecting fixing seat is fixedly connected to the side connector with screws, and the first connecting support tube is fixedly connected to the side connector with screws; the second connecting support tube is coaxially sleeved on the first connecting support tube, and the angle can be adaptively adjusted according to the angle of the photovoltaic panel, making it less prone to deviation and easier to control; the first and second lightweight pipe clamps are fixed to the second connecting support tube with screws; the connecting base is connected to the first and second lightweight pipe clamps with screws; the telescopic rod connecting sleeve is fixed to the connecting base by welding, and the telescopic rod device is sleeved on the telescopic rod with clearance fit; the rotating buckle is fixed to the telescopic rod connecting sleeve by welding, and they can be used together.

[0009] The telescopic pole device includes a locking buckle, a telescopic joint, screws, a telescopic pole, and a handle sleeve. The locking buckle is fixedly connected to the telescopic joint by the screws. The locking buckle is coaxially installed on the telescopic pole, and five locking buckles are evenly distributed on the top of the telescopic pole. The locking buckle and the telescopic joint will extend or retract the telescopic pole, making it convenient to extend or retract the pole length. The handle sleeve is coaxially fitted onto the bottom of the telescopic pole to prevent the palms of the workers from being chafed.

[0010] Compared with the prior art, the outstanding features of this utility model are: 1. This utility model motor adopts an innovative brushless power system and a fully enclosed waterproof structure, and is equipped with a high-density pure copper winding motor, which has stable speed and low operating noise.

[0011] 2. The telescopic rod angle of this utility model has an adaptive adjustment function, which can automatically calibrate the angle according to the change of photovoltaic panel tilt angle, making it easier to operate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the telescopic rod device of this utility model.

[0014] Figure 3 This is one of the structural schematic diagrams of the brush cleaning device of this utility model.

[0015] Figure 4 This is the second schematic diagram of the brush cleaning device of this utility model.

[0016] Figure 5 This is a schematic diagram of the motor drive unit structure of the brush cleaning device of this utility model. Detailed Implementation

[0017] The following is through the appendix Figures 1 to 5 The technical solution of this utility model will be further explained by the embodiments.

[0018] Comparison Figure 1 A handheld photovoltaic structure dual-head dual-brush cleaning device includes a brush cleaning device 1 and a telescopic rod device 2.

[0019] Comparison Figure 1 , Figure 3 , Figure 4 The brush cleaning device 1 includes a motor drive unit 8, a lower connecting seat 9, an arc-shaped nozzle 10, a first brush connecting plate 11, a second brush connecting plate 12, a brush plate 13, a cleaning brush 14, a connecting fixing seat 15, a side connecting head 16, a first connecting support tube 17, a connecting base 18, a rotating buckle 19, a telescopic rod connecting sleeve 20, a second connecting support tube 21, an arc-shaped plate 22, a first lightweight pipe clamp 23, and a second lightweight pipe clamp 24, which are evenly distributed on both sides of the telescopic rod device 2.

[0020] Comparison Figure 3 , Figure 5 The motor drive unit 8 includes a DC brushless motor 25, a motor cover 26, a motor connecting rod 27, a deep groove ball bearing 28, and a shaft elastic retaining ring 29. The motor cover 26 is axially positioned and installed at the bottom of the DC brushless motor 25, and the motor connecting rod 27 is directly welded and fixed to the DC brushless motor 25. The deep groove ball bearing 28 is engaged with the motor connecting rod 27 through the shaft elastic retaining ring 29.

[0021] Comparison Figure 1 , Figure 3 , Figure 5The lower connecting seat 9 is welded and fixed to the motor drive unit 8 as shown in the figure; the arc-shaped nozzle 10 is threaded to the lower connecting seat 9; the first brush connecting plate 11 is threaded to the motor connecting rod 27; the second brush connecting plate 12 is welded to the first brush connecting plate 11; the brush plate 13 is connected to the second brush connecting plate 12 by screws; the cleaning brush 14 is glued to the brush plate 13; the DC brushless motor 25 drives the motor connecting rod 26 to rotate; the lower connecting seat 9 and the deep groove ball shaft... The bearing 28 can stabilize the rotation of the motor connecting rod 27. The arc-shaped nozzle 10 connects to water and transmits water through the threaded hole and the center hole of the motor connecting rod 27 to the spray hole at the bottom of the brush plate 13. Then, the motor connecting rod 27 drives the first brush connecting plate 11, the second brush connecting plate 12 and the brush plate 13 connected to it to rotate. The brush plate 13 and the cleaning brush 14 also rotate. Water is also sprayed out from the bottom of the brush plate 13, which works with the cleaning brush 14 to clean the photovoltaic equipment.

[0022] Comparison Figure 3 , Figure 4 The arc-shaped disk 22 is welded and fixed to the connecting fixing seat 15, and arc-shaped nozzles 10 are provided at both the upper and lower parts of the arc-shaped disk 22. The arc-shaped nozzles 10 enable water inlet, and the photovoltaic equipment is cleaned by the reserved fan-shaped nozzles at the bottom in conjunction with the cleaning brush 14.

[0023] Comparison Figure 1 , Figure 3 , Figure 4 The connecting fixing seat 15 is fixedly connected to the side connecting head 16 by screws; the first connecting support tube 17 is fixedly connected to the side connecting head 16 by screws; the second connecting support tube 21 is coaxially sleeved on the first connecting support tube 17, and the angle can be adaptively adjusted for the photovoltaic panel angle, making it less prone to deviation and easier to control; the first lightweight tube clamp 23 and the second lightweight tube clamp 24 are fixed to the second connecting support tube 21 by screws; the connecting base 18 is connected to the first lightweight tube clamp 23 and the second lightweight tube clamp 24 by screws; the telescopic rod connecting sleeve 20 is fixed to the connecting base 18 by welding, and the brush cleaning device 1 can be coaxially connected to the telescopic rod device 1; the rotating buckle 19 is fixed to the telescopic rod connecting sleeve 20 by welding and can be used together.

[0024] Comparison Figure 1 , Figure 2The telescopic pole device 2 includes a tension buckle 3, a telescopic joint 4, a screw 5, a telescopic pole 6, and a handle sleeve 7. The tension buckle 3 is fixedly connected to the telescopic joint 4 by the screw 5. The tension buckle 3 is coaxially installed on the telescopic pole 6, and five are evenly distributed on the top of the telescopic pole 6. The tension buckle 3 and the telescopic joint 4 will extend or retract the telescopic pole 6, making it convenient for the telescopic pole 6 to extend or retract its length. The handle sleeve 7 is coaxially fitted onto the bottom of the telescopic pole 6 to prevent the palms of the workers from being chafed.

[0025] Comparison Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The specific working conditions of this handheld photovoltaic equipment dual-head dual-brush cleaning device are as follows: In actual operation, the operator holds the bottom handle sleeve 7 of the telescopic rod 6 and adjusts the tightness of the buckle according to the height of the photovoltaic panel to extend or retract the rod. After starting, the DC brushless motor 25 drives the brush disc 13 to rotate at high speed. Water is evenly sprayed from the bottom of the brush disc 13 onto the surface of the photovoltaic panel through the arc-shaped nozzle 10. It works in conjunction with the rotating cleaning brush 14 and has a built-in adaptive adjustment system that can track the changes in the tilt angle of the photovoltaic panel in real time. Through the dynamic angle adjustment of the second connecting support tube 21, the cleaning brush 14 is always in close contact with the panel surface to avoid cleaning dead corners. The two brushes cover a larger cleaning area at the same time. The fan-shaped spray of the arc-shaped nozzle 10 further optimizes the water coverage range. The whole machine adopts a fully enclosed waterproof design. The operator only needs to control the direction of the telescopic rod 6 with one hand to complete the all-round cleaning of photovoltaic panels from low to high positions and different tilt angles.

[0026] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.

Claims

1. A handheld photovoltaic structure dual-head dual-brush cleaning device, comprising a brush cleaning device and a telescopic rod device, characterized in that: The brush cleaning device includes a motor drive unit, a lower connecting seat, an arc-shaped nozzle, a first brush connecting plate, a second brush connecting plate, a brush disc, a cleaning brush, a connecting fixing seat, a side connecting head, a first connecting support tube, a connecting base, a rotating buckle, a telescopic rod connecting sleeve, a second connecting support tube, an arc-shaped disc, a first lightweight pipe clamp, and a second lightweight pipe clamp. The motor drive unit includes a DC brushless motor, a motor cover, a motor connecting rod, a deep groove ball bearing, and a shaft elastic retaining ring. The motor cover is axially positioned and installed at the bottom of the DC brushless motor. The motor connecting rod is welded and fixed to the DC brushless motor, and the deep groove ball bearing is engaged with the motor connecting rod through the shaft elastic retaining ring.

2. The handheld photovoltaic structure dual-head dual-brush cleaning device according to claim 1, characterized in that: The lower connecting seat is welded and fixed to the motor drive unit; the arc-shaped nozzle is threaded to the lower connecting seat; the first brush connecting plate is threaded to the motor connecting rod; the second brush connecting plate is welded and fixed to the first brush connecting plate; the brush disc is connected to the second brush connecting plate by screws; the cleaning brush and the brush disc are connected by adhesive bonding; the arc-shaped disc is welded and fixed to the connecting fixing seat; the connecting fixing seat is fixed to the side connecting head by screws; the first connecting support tube is fixed to the side connecting head by screws; the second connecting support tube is coaxially sleeved with the first connecting support tube; the first and second lightweight pipe clamps are fixed to the second connecting support tube by screws; the connecting base is connected to the first and second lightweight pipe clamps by screws; the telescopic rod connecting sleeve is welded and fixed to the connecting base; the rotating buckle is welded and fixed to the telescopic rod connecting sleeve.

3. The handheld photovoltaic structure dual-head dual-brush cleaning device according to claim 1, characterized in that: The telescopic pole device includes a locking buckle, a telescopic joint, a screw, a telescopic pole, and a handle sleeve; the locking buckle is engaged with the telescopic joint by the screw, and the locking buckle is coaxially installed on the telescopic pole, with five evenly distributed on the top of the telescopic pole; the handle sleeve is coaxially sleeved with the bottom of the telescopic pole.

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