Ear cup components of over-ear headphones

By adopting a detachable design in the earcup assembly of the headphones, and using support edges and fastening brackets to connect the earcup skin and earcup support, the problems of high manufacturing costs and resource waste in the prior art are solved, and convenient replacement of individual parts and cost reduction are achieved.

CN224947667UActive Publication Date: 2026-11-06SHENZHEN AONI ELECTRONICS IND
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Patent Information

Application Number
CN202522040114.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-11-06
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

The earcup components of existing headphones are expensive to manufacture and waste resources due to the use of adhesive or welding processes, and the earcup skin or foam cannot be replaced separately.

Method used

The design features a detachable structure, with a support edge and a fastening bracket placed between the foam and the radial clamping edge to achieve a detachable connection between the ear cup skin and the ear cup support. This avoids adhesive or welding processes, simplifies the manufacturing process, and improves the ease of replacement.

Benefits of technology

It reduces manufacturing costs, improves production efficiency, allows users to easily replace the ear cover skin or foam separately, saves resources, and avoids unnecessary waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of headphone technology, and in particular to an earcup assembly for over-ear headphones, including a sponge, an earcup skin covering the outer surface of the sponge, and an earcup bracket for mounting the earcup skin. The earcup skin covers the front surface and peripheral side of the sponge, and the end of the earcup skin has a radial clamping edge, which is arranged parallel to the rear side of the sponge. A fastening bracket is detachably mounted on the front surface of the earcup bracket, and the fastening bracket has a supporting edge, which is clamped between the rear surface of the sponge and the front surface of the radial clamping edge. Compared with the prior art, by setting a supporting edge between the sponge and the radial clamping edge, when the fastening bracket is fastened and installed on the earcup bracket, the earcup skin can be fixed by the supporting edge and the earcup bracket clamping the radial clamping edge, without the need for adhesive or welding processes. This not only simplifies the manufacturing process of the earcup assembly, but also reduces manufacturing costs and improves production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of headphone technology, and in particular to an ear cup assembly for over-ear headphones. Background Technology

[0002] In related technologies, the earcup components of over-ear headphones typically require covering the foam with an earcup skin, and then fixing the earcup skin to the earcup bracket using adhesive or welding. The adhesive or welding manufacturing process for the earcup skin requires the additional purchase of adhesive or welding equipment, resulting in high manufacturing costs. Furthermore, the earcup skin or foam cannot be replaced individually later; only the entire earcup assembly can be replaced, leading to significant resource waste.

[0003] Therefore, a new technical solution needs to be researched to address the above problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the prior art and its main objective is to provide an ear cup assembly for headphones, effectively solving the technical defects of the prior art, which is that the ear cup assembly uses adhesive or welding manufacturing processes, resulting in high manufacturing costs and waste of resources.

[0005] This utility model provides an ear cup assembly for a headset, including a sponge, an ear cup skin covering the outer surface of the sponge, and an ear cup bracket for mounting the ear cup skin. The earmuff skin covers the front surface and peripheral side of the sponge, and the end of the earmuff skin is provided with a radial clamping edge, which is arranged parallel to the rear side of the sponge; the front surface of the earmuff bracket is detachably equipped with a fastening bracket, which has a support edge, and the support edge is clamped on the rear surface of the sponge and the front surface of the radial clamping edge. When the fastening bracket is fastened and installed on the front surface of the earmuff bracket, the support edge and the front surface of the earmuff bracket can clamp the radial clamping edge.

[0006] The beneficial effect of the earcup assembly of the headphones provided by this utility model is that, when assembling the earcup assembly, the earcup skin is covered with the front surface and peripheral side of the sponge, then the support edge is placed between the rear surface of the sponge and the front surface of the radial clamping edge, and finally the fastening bracket is fastened and installed on the front surface of the earcup bracket, so that the support edge and the front surface of the earcup bracket clamp the radial clamping edge, thus completing the installation of the entire earcup assembly. Compared with the prior art, firstly, by setting a support edge between the sponge and the radial clamping edge, when the fastening bracket is fastened and installed on the earmuff bracket, the earmuff skin can be fixed by the support edge and the earmuff bracket clamping the radial clamping edge, without the need for adhesive or welding processes. This not only simplifies the manufacturing process of the earmuff assembly, but also reduces manufacturing costs and improves production efficiency. Secondly, since the earcup skin and earcup support are detachable, once the earcup skin or foam becomes dirty or damaged, you only need to remove the fastening bracket from the earcup support to replace the earcup skin or foam. The disassembly and assembly are simple and convenient, which helps to improve the convenience of users to replace it themselves. Moreover, it can replace a single part without replacing the entire earcup assembly, which helps to save resources and avoid unnecessary waste.

[0007] As a preferred embodiment, the sponge has a circular cross-section and a sound outlet through its front surface; the ear cup skin has multiple sound outlet holes at the location of the sound outlet, and the multiple sound outlet holes penetrate the front and rear surfaces of the ear cup skin.

[0008] As a preferred embodiment, the ear cover skin also includes an extended covering edge and an axial clamping edge; the extended covering edge is located at the end of the ear cover skin, the axial clamping edge is located at the end of the extended covering edge and extends forward, and the radial clamping edge is located at the front end of the axial clamping edge, with the axial clamping edge and the radial clamping edge arranged in a "𠃊" shape.

[0009] As a preferred embodiment, the fastening bracket further includes an elastic support portion, which includes a flat plate portion integrally formed on the outer surface of the support edge and extending axially, and an arc-shaped elastic portion extending upward and forward from the end of the flat plate portion. The extended covering edge covers the outer surface of the arc-shaped elastic portion and the flat plate portion, and provides elastic force to the extended covering edge through the arc-shaped elastic portion.

[0010] As a preferred embodiment, the earcup support includes a rear shell and a front cover, the front cover being detachably mounted on the front end of the rear shell and enclosing a mounting cavity for mounting the sound unit.

[0011] As a preferred embodiment, the cross-section of the support edge is circular and has an annular structure with through holes penetrating its front and rear surfaces; the inner surface of the support edge is provided with a plug-in plate, the front surface of the front cover is provided with a plug-in protrusion, and the peripheral side of the plug-in protrusion is provided with a plug-in notch for the plug-in plate to be inserted.

[0012] As a preferred embodiment, the inner surface of the support edge is provided with an elastic arm, and the end of the elastic arm is provided with a first limiting protrusion; the peripheral side of the plug-in protrusion is provided with a second limiting protrusion adapted to the first limiting protrusion; the plug-in plate has at least two plug-in plates arranged in a circumferential array along the inner surface of the support edge, the first limiting protrusion is located between the two plug-in plates, and the number of plug-in slots is equal to the number of plug-in plates.

[0013] As a preferred embodiment, the front surface of the insertion protrusion is provided with a sound hole, which passes through the front surface of the insertion protrusion forward and through the rear surface of the insertion protrusion backward, and connects to the mounting cavity.

[0014] As a preferred option, the diameter of the sound outlet clearance is larger than the diameter of the insertion protrusion. When the fastening bracket is fastened and installed on the front cover, the insertion protrusion can be inserted into the sound outlet clearance.

[0015] As a preferred embodiment, the rear shell and the front cover are fastened together with screws. The top of the rear shell is provided with a connecting platform, which has a wire through hole that passes through its upper surface and connects to the mounting cavity. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the earcup assembly of the headphones provided in the embodiments of this application; Figure 2 yes Figure 1 A first cross-sectional view of the earcup assembly of the headphones shown; Figure 3 yes Figure 1 A schematic diagram of the assembly structure of the foam and fastening bracket in the earcup assembly of the headphones shown; Figure 4 yes Figure 3 A schematic diagram of the assembly structure of the earcup assembly of the headphones shown; Figure 5 yes Figure 1 This is a schematic diagram of the assembly structure of the front cover and rear shell of the earcup assembly of the headphones shown. Figure 6 yes Figure 5 The diagram shows a three-dimensional structure of the earcup assembly of a headset being fastened to the front cover.

[0018] The following are the labeling elements in the figure: 100. Ear cup assembly for over-ear headphones; 10. Sponge; 101. Sound outlet clearance; 20. Ear cover skin; 201. Sound outlet; 21. Radial clamping edge; 22. Extended covering edge; 23. Axial clamping edge; 30. Earmuff support; 31. Fastening support; 311. Support edge; 3111. Insertion plate; 3112. Elastic arm; 3113. First limiting protrusion; 312. Flat plate; 313. Arc-shaped elastic part; 32. Rear shell; 321. Connecting platform; 322. Cable hole; 33. Front cover; 331. Insertion protrusion; 332. Insertion notch; 333. Second limiting protrusion; 334. Sound hole; 34. Mounting cavity. Detailed Implementation

[0019] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0020] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0021] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] Please refer to the following: Figures 1 to 6 The earcup assembly 100 of the over-ear headphones provided in this application embodiment will now be described. The earcup assembly 100 of the over-ear headphones includes a sponge 10, an earcup skin 20, and an earcup support 30.

[0025] The ear cup skin 20 covers the outer surface of the sponge 10 and is installed on the ear cup support 30. The ear cup skin 20 covers the front surface and peripheral side of the sponge 10, and the end of the ear cup skin 20 is provided with a radial clamping edge 21, which is arranged parallel to the rear side of the sponge 10. The front surface of the ear cup support 30 is detachably equipped with a fastening bracket 31, which has a support edge 311. The support edge 311 is clamped to the rear surface of the sponge 10 and the front surface of the radial clamping edge 21. When the fastening bracket 31 is fastened and installed on the front surface of the ear cup support 30, the support edge 311 and the front surface of the ear cup support 30 can clamp the radial clamping edge 21.

[0026] When assembling the earmuff assembly, the earmuff skin 20 is wrapped around the front surface and peripheral side of the sponge 10, the support edge 311 is placed between the rear surface of the sponge 10 and the front surface of the radial clamping edge 21, and finally the fastening bracket 31 is fastened and installed on the front surface of the earmuff bracket 30, so that the support edge 311 and the front surface of the earmuff bracket 30 clamp the radial clamping edge 21, thus completing the installation of the entire earmuff assembly. Compared with existing technologies, this structure offers several advantages. First, by providing a support edge 311 between the sponge 10 and the radial clamping edge 21, the earcup skin can be fixed by the support edge 311 and the earcup bracket 30 clamping the radial clamping edge 21 after the fastening bracket 31 is fastened to the earcup bracket 30. This eliminates the need for adhesive or welding processes, simplifying the manufacturing process of the earcup assembly, reducing manufacturing costs, and improving production efficiency. Second, since the earcup skin 20 and the earcup bracket 30 are detachably installed, if the earcup skin 20 or the sponge 10 becomes dirty or damaged, the fastening bracket 31 can be removed from the earcup bracket 30 to replace the earcup skin 20 or the sponge 10. This simple and convenient installation and removal enhances the ease of replacement for users. Furthermore, it allows for the replacement of individual components without replacing the entire earcup assembly, saving resources and avoiding unnecessary waste.

[0027] In some embodiments, the sponge 10 has a circular cross-section and a sound outlet 101 extending through its front surface; the ear cup skin 20 has a plurality of sound outlet holes 201 at the location of the sound outlet 101, and the plurality of sound outlet holes 201 extend through the front and rear surfaces of the ear cup skin 20; the ear cup support 30 includes a rear shell 32 and a front cover 33, the front cover 33 is detachably installed at the front end of the rear shell 32 and encloses a mounting cavity 34 for installing a sound unit; the front surface of the front cover 33 has a plug-in protrusion 331, the front surface of the plug-in protrusion 331 has a sound hole 334, the sound hole 334 extends forward through the front surface of the plug-in protrusion 331, extends backward through the rear surface of the plug-in protrusion 331 and connects to the mounting cavity 34. The sound unit installed in the mounting cavity 34 can transmit sound outward through the sound hole 334, the sound outlet 101 and the sound outlet 201; while the front surface of the ear cup skin 20 is the surface that rests against the human ear. This type of ear cup assembly belongs to the ear cup assembly of non-in-ear headphones.

[0028] Specifically, the ear cover skin 20 also includes an extended covering edge 22 and an axial clamping edge 23; the extended covering edge 22 is located at the end of the ear cover skin 20, the axial clamping edge 23 is located at the end of the extended covering edge 22 and extends forward, and the radial clamping edge 21 is located at the front end of the axial clamping edge 23, with the axial clamping edge 23 and the radial clamping edge 21 forming a "U" shape. The fastening bracket 31 also includes an elastic support portion, which includes a flat plate portion 312 integrally formed on the outer surface of the support edge 311 and extending axially, and an arc-shaped elastic portion 313 extending upward and forward from the end of the flat plate portion 312. The extended covering edge 22 covers the outer surface of the arc-shaped elastic portion 313 and the flat plate portion 312, and provides elastic force to the extended covering edge 22 through the arc-shaped elastic portion 313. The curved elastic part 313 can provide elastic force to the ear cover skin 20. When the user uses the headphones, if the foam 10 deforms, the curved elastic part 313 can also provide elastic force to the ear cover skin 20, so that the ear cover skin 20 will not wrinkle. At the same time, the axial clamping edge 23 and the radial clamping edge 21 are arranged in a "U" shape, which can improve the connection reliability of the ear cover skin 20 and prevent the problem of loosening or falling off.

[0029] In other embodiments, the support edge 311 has a circular cross-section and an annular structure with through holes penetrating its front and rear surfaces; the inner surface of the support edge 311 is provided with a plug-in plate 3111, and the peripheral side of the plug-in protrusion 331 is provided with a plug-in notch 332 for the plug-in plate 3111 to be inserted. The inner surface of the support edge 311 is provided with an elastic arm 3112, and the end of the elastic arm 3112 is provided with a first limiting protrusion 3113; the peripheral side of the plug-in protrusion 331 is provided with a second limiting protrusion 333 adapted to the first limiting protrusion 3113; the plug-in plate 3111 has at least two arranged in a circumferential array along the inner surface of the support edge 3111, the first limiting protrusion 3113 is located between the two plug-in plates 3111, and the number of plug-in slots is equal to the number of plug-in plates 3111.

[0030] Preferably, the plug-in plate 3111 has three plug-in plates arranged in a circumferential array along the support edge 311, and the corresponding elastic arms 3112 are located between two plug-in plates 3111. The diameter of the sound outlet clearance 101 is larger than the diameter of the plug-in protrusion 331. When the fastening bracket 31 is fastened and installed on the front cover 33, the plug-in protrusion 331 can be inserted into the sound outlet clearance 101. The rear shell 32 and the front cover 33 are fastened together by screws. The top of the rear shell 32 is provided with a connecting platform 321. The connecting platform 321 has a wire hole 322 that passes through its upper surface and connects to the mounting cavity 34. The cable can pass through the wire hole 322 to connect to the sound unit in the mounting cavity 34.

[0031] The above are merely preferred embodiments of the present utility model, and only specifically describe the technical principles of the present utility model. These descriptions are only for explaining the principles of the present utility model and should not be construed as limiting the scope of protection of the present utility model in any way. Based on this explanation, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model, as well as other specific embodiments of the present utility model that can be conceived by those skilled in the art without creative effort, should be included within the scope of protection of the present utility model.

Claims

1. An earcup assembly for a headphone, comprising a sponge (10), an earcup skin (20) covering the outer surface of the sponge (10), and an earcup bracket (30) for mounting the earcup skin (20). Its features are, The ear cover skin (20) covers the front surface and peripheral side of the sponge (10), and the end of the ear cover skin (20) is provided with a radial clamping edge (21), which is parallel to the rear side of the sponge (10); The front surface of the earmuff support (30) is detachably fitted with a fastening bracket (31), the fastening bracket (31) has a support edge (311), the support edge (311) is clamped on the rear surface of the sponge (10) and the front surface of the radial clamping edge (21); When the fastening bracket (31) is fastened and installed on the front surface of the earmuff bracket (30), the support edge (311) and the front surface of the earmuff bracket (30) can clamp the radial clamping edge (21).

2. The earcup assembly of the headphones according to claim 1, characterized in that, The sponge (10) has a circular cross-section and a sound outlet (101) that extends through its front surface. The ear cover skin (20) has multiple sound holes (201) at the location of the sound outlet (101), and the multiple sound holes (201) penetrate the front and rear surfaces of the ear cover skin (20).

3. The earcup assembly of the headphones according to claim 1 or 2, characterized in that, The ear cover skin (20) also includes an extended covering edge (22) and an axial clamping edge (23); The extended covering edge (22) is located at the end of the ear cover skin (20), the axial clamping edge (23) is located at the end of the extended covering edge (22) and extends forward, and the radial clamping edge (21) is located at the front end of the axial clamping edge (23). The axial clamping edge (23) and the radial clamping edge (21) are arranged in a "𠃊" shape.

4. The earcup assembly of the headphones according to claim 3, characterized in that, The fastening bracket (31) also includes an elastic support portion, which includes a flat plate portion (312) integrally formed on the outer surface of the support edge (311) and extending axially, and an arc-shaped elastic portion (313) extending upward and forward from the end of the flat plate portion (312). The extended covering edge (22) covers the outer surface of the arc-shaped elastic portion (313) and the flat plate portion (312), and provides elastic force to the extended covering edge (22) through the arc-shaped elastic portion (313).

5. The earcup assembly of the headphones according to claim 1, 2, or 4, characterized in that, The ear cup support (30) includes a rear shell (32) and a front cover (33). The front cover (33) is detachably mounted on the front end of the rear shell (32) and encloses a mounting cavity (34) for mounting the sound unit.

6. The earcup assembly of the headphones according to claim 5, characterized in that, The cross-section of the support edge (311) is circular and is an annular structure with through holes penetrating its front and rear surfaces; The inner surface of the support edge (311) is provided with a plug plate (3111), the front surface of the front cover (33) is provided with a plug protrusion (331), and the periphery of the plug protrusion (331) is provided with a plug notch (332) for the plug plate (3111) to be inserted.

7. The earcup assembly of the headphones according to claim 6, characterized in that, The inner surface of the support edge (311) is provided with an elastic arm (3112), and the end of the elastic arm (3112) is provided with a first limiting protrusion (3113); the peripheral side of the insertion protrusion (331) is provided with a second limiting protrusion (333) that is adapted to the first limiting protrusion (3113). The plug plate (3111) has at least two circumferentially arrayed along the inner surface of the support edge (311), and the first limiting protrusion (3113) is located between the two plug plates (3111). The number of plug slots is equal to the number of plug plates (3111).

8. The earcup assembly of the headphones according to claim 6 or 7, characterized in that, The front surface of the insertion protrusion (331) is provided with a sound hole (334). The sound hole (334) passes through the front surface of the insertion protrusion (331) forward and through the rear surface of the insertion protrusion (331) backward and connects to the mounting cavity (34).

9. The earcup assembly of the headphones according to claim 8, characterized in that, The diameter of the sound outlet clearance (101) is larger than the diameter of the insertion protrusion (331). When the fastening bracket (31) is fastened and installed on the front cover (33), the insertion protrusion (331) can be inserted into the sound outlet clearance (101).

10. The earcup assembly of the headphones according to claim 6, 7, or 9, characterized in that, The rear shell (32) and the front cover (33) are fastened together by screws. The top of the rear shell (32) is provided with a connecting platform (321), and the connecting platform (321) is provided with a wire hole (322) that passes through its upper surface and connects to the mounting cavity (34).