An adjustable solid-state relay

Abstract

This utility model discloses an adjustable solid-state relay, belonging to the field of solid-state relay technology. It includes a controller, a connecting mechanism, and a heat dissipation mechanism. The connecting mechanism uses a connecting post on the controller and a hollow post on a fixed circular plate. A U-shaped locking block passes sequentially through a sliding groove on the fixed circular plate and a sliding groove on the connecting post, enabling quick installation and locking of the controller. A filter screen is installed inside the pipe of the heat dissipation mechanism. This filter screen is detachably connected to the inner wall of the pipe and a rotatable plate via Velcro, facilitating disassembly and cleaning. This utility model solves the problems of cumbersome installation and inconvenient filter maintenance in existing solid-state relays, and has the advantages of quick installation, reliable fixation, convenient cleaning, and effective long-term heat dissipation performance.

Description

Technical Field

[0001] This utility model relates to the field of power electronics technology, and in particular to an adjustable solid-state relay. Background Technology

[0002] Solid-state relays, as a type of contactless switching element, are widely used in the field of automation control due to their advantages such as fast switching speed, reliable operation, and long lifespan. In practical applications, solid-state relays usually need to be securely installed on equipment cabinets or control panels to ensure the stability of their electrical connections. Currently, the common installation method is to directly fix them to the mounting surface with bolts or screws. However, this tool-dependent tightening method is cumbersome and time-consuming in situations where frequent installation, disassembly, or replacement of relays is required, reducing the efficiency of assembly and maintenance.

[0003] Furthermore, solid-state relays generate a large amount of heat when they are in operation. If this heat cannot be dissipated in time, it will seriously affect their performance and service life. Therefore, an effective heat dissipation structure is essential. Many heat dissipation structures are designed with heat dissipation channels and filters to prevent dust and other impurities from entering the relay. However, after long-term operation, especially in industrial environments, a large amount of dust will gradually be adsorbed and accumulated on the surface of the filter. If it is not cleaned in time, it will block the airflow path, resulting in a significant decrease in heat dissipation efficiency. Most filters in existing technologies are built-in or clip-on fixed. Their disassembly and cleaning process often requires disassembling part of the relay housing, which is very inconvenient and increases the difficulty and time cost of maintenance.

[0004] Therefore, this invention proposes an adjustable solid-state relay to address the shortcomings of existing technologies. Utility Model Content

[0005] In view of the problems of cumbersome and time-consuming installation and fixing process and the difficulty in disassembling and cleaning the filter in the heat dissipation structure of the existing solid-state relay, which leads to a decrease in heat dissipation efficiency, this utility model aims to provide an adjustable solid-state relay with an improved structure that can effectively solve the above problems.

[0006] This utility model provides an adjustable solid-state relay, including: a controller, a connection mechanism, and a heat dissipation mechanism.

[0007] The connecting mechanism includes a fixed circular plate, a hollow column set on the fixed circular plate, and a U-shaped locking block; a connecting column extends from the controller.

[0008] Furthermore, a first groove is provided on the fixed circular plate, a second groove is provided on the connecting column, and a circular groove that matches the connecting column is provided inside the hollow column; the connecting column can be inserted into the circular groove, and the U-shaped locking block can pass through the first groove and the second groove in sequence to lock the connecting column.

[0009] The heat dissipation mechanism includes a pipe, a shaft, a rotating plate pivotally mounted on the shaft, and a filter screen; the filter screen is detachably connected to the inner wall of the pipe via Velcro 1 and detachably connected to the rotating plate via Velcro 2.

[0010] Preferably, slide groove one and slide groove two are aligned after the connecting post is inserted into the hollow post to form a connecting channel through which the U-shaped locking block passes.

[0011] Preferably, the U-shaped locking block has two parallel pins that are used to pass through both slide groove one and slide groove two simultaneously in the locked state.

[0012] Preferably, the connecting column is integrally formed on the surface of the controller housing.

[0013] Preferably, the fixing disc is provided with mounting holes for fixing it to the mounting surface.

[0014] Preferably, the rotating plate and the rotating shaft are pivotally located at one end of the pipe.

[0015] Preferably, as one specific implementation, the turntable is configured to rotate between a closed position for closing the port and an open position for exposing the filter.

[0016] Preferably, the pipes of the heat dissipation mechanism form part of the controller housing and create a heat dissipation channel for air circulation.

[0017] This utility model has the following beneficial effects:

[0018] 1. This utility model solves the problems of complex installation and unstable fixing of solid-state relays in the prior art by setting a connection mechanism consisting of a connecting column, a hollow column, a U-shaped locking block and a sliding groove that cooperate with each other. It achieves the technical effect of simple installation and operation, accurate positioning and stable and reliable connection after locking.

[0019] 2. This utility model solves the problems of difficult disassembly and cleaning of the filter screen in the heat dissipation structure in the prior art, and the problem that the filter screen is easily blocked by dust after long-term use, thus affecting the heat dissipation performance. It enables users to conveniently and quickly maintain and replace the filter screen, thereby ensuring the cleanliness of the relay and its long-term stable operation. Attached Figure Description

[0020] Figure 1 This is a front view of an adjustable solid-state relay proposed in this utility model;

[0021] Figure 2 This is a perspective view of an adjustable solid-state relay proposed in this utility model;

[0022] Figure 3 This is an exploded view of an adjustable solid-state relay connection mechanism proposed in this utility model;

[0023] Figure 4 This is an exploded view of an adjustable solid-state relay heat dissipation mechanism proposed in this utility model.

[0024] Legend:

[0025] 1. Controller; 2. Connecting mechanism; 201. Fixed circular plate; 202. Slide groove one; 203. Hollow column; 204. U-shaped locking block; 205. Slide groove two; 206. Connecting column; 207. Circular groove; 3. Heat dissipation mechanism; 301. Pipe; 302. Rotating plate; 303. Rotating shaft; 304. Filter screen; 305. Velcro one; 306. Velcro two. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] Example:

[0028] Please refer to Figures 1 to 4 This utility model provides an adjustable solid-state relay, which aims to solve the problems of cumbersome installation and fixing process and difficulty in disassembling and cleaning the heat dissipation mesh of existing solid-state relays.

[0029] like Figure 1 and Figure 2 As shown, the adjustable solid-state relay includes a controller 1 as the main body, a connection mechanism 2 and a heat dissipation mechanism 3 that are assembled and connected to the controller 1. The connection mechanism 2 is used to realize the quick fixed installation of the controller 1, and the heat dissipation mechanism 3 is used to provide heat dissipation for the controller 1 and constitutes part of the housing of the controller 1.

[0030] Please refer to the following carefully. Figure 3 The following is a detailed description of the connecting mechanism 2:

[0031] The connecting mechanism 2 includes a fixed circular plate 201, a hollow column 203, a U-shaped locking block 204, and a connecting column 206. The fixed circular plate 201 has mounting holes for fixing it to the mounting surface, and a first sliding groove 202 is also provided on the fixed circular plate 201. The hollow column 203 is disposed on the fixed circular plate 201, and a circular groove 207 is provided on the inner wall of the hollow column 203. The connecting column 206, which is integrally formed on the surface of the controller 1's housing, has a second sliding groove 205. During installation, the connecting column 206 of the controller 1 is first inserted into the hollow column 203. Inside, it cooperates with the circular groove 207 to achieve initial positioning. At this time, the first slide groove 202 and the second slide groove 205 are aligned to form a connecting channel for the U-shaped locking block 204 to pass through. Then, the U-shaped locking block 204 with two parallel prongs passes through the first slide groove 202 and the second slide groove 205 in sequence. After passing through, its prongs firmly lock the connecting post 206 in the hollow post 203, thereby stably fixing the controller 1 on the fixed circular plate 201. This plug-in-locking cooperation structure ensures the convenience of installation and the reliability of connection.

[0032] Please refer to the following carefully. Figure 4 The heat dissipation mechanism 3 will be described in detail below:

[0033] The heat dissipation mechanism 3 includes a pipe 301, a rotating shaft 303, a rotating plate 302, a filter 304, a first hook and loop fastener 305, and a second hook and loop fastener 306. The pipe 301 forms a heat dissipation channel for air circulation. The rotating shaft 303 is fixed at one end of the pipe 301. The rotating plate 302 is pivotally mounted on the pipe 301 via the rotating shaft 303, and the rotating plate 302 is configured to rotate between a closed position for closing the port and an open position for exposing the filter 304. The filter 304 is located inside the pipe 301. One side of the filter 304 is detachably fixed to the inner wall of the pipe 301 via the first hook and loop fastener 305, and the other side is detachably fixed to the rotating plate 302 via the second hook and loop fastener 306. This detachable connection structure using hook and loop fasteners ensures that the filter 304 can be easily and quickly replaced or cleaned.

[0034] Working principle: The connecting mechanism 2 is used to connect the controller 1 to the wall. By moving the controller 1, the connecting column 206 begins to move with the controller 1. The connecting column 206 is inserted into the hollow column 203 and its corresponding circular groove 207 to initially connect and fix the controller 1. The hollow column 203 is connected to the wall through the fixed circular plate 201. After fixing the connecting column 206, the U-shaped locking block 204 is aligned with the sliding groove 1 202 and inserted. During the movement of the U-shaped locking block 204, the end passes through the inside of the sliding groove 205, thereby further fixing the connecting column 206 and the controller 1.

[0035] The heat dissipation mechanism 3 is equipped with a removable filter 304, which allows the inside of the controller 1 to be cleaned. During cleaning, the rotating plate 302 is rotated by the rotating shaft 303. The filter 304 is fixed in the pipe 301 by Velcro 1 305 and Velcro 2 306, making it removable. The filter 304 can be replaced by Velcro 1 305 and Velcro 2 306, which makes it convenient and quick to clean the dust and dirt on the filter 304 and effectively ensures the cleanliness of the inside of the relay.

Claims

1. An adjustable solid-state relay, comprising a controller (1), a connecting mechanism (2) for fixing the controller (1), and a heat dissipation mechanism (3); characterized in that, The connecting mechanism (2) includes a fixed circular plate (201), a hollow column (203) disposed on the fixed circular plate (201), and a U-shaped locking block (204); a connecting column (206) extends from the controller (1); a first sliding groove (202) is provided on the fixed circular plate (201), a second sliding groove (205) is provided on the connecting column (206), and a circular groove (207) that cooperates with the connecting column (206) is provided in the hollow column (203); the connecting column (206) is configured to be inserted into the circular groove (207), and the U-shaped locking block (204) is configured to pass through the first sliding groove (202) and the second sliding groove (205) in sequence to lock the connecting column (206). The heat dissipation mechanism (3) includes a pipe (301), a rotating shaft (303), a rotating plate (302) pivotally mounted on the rotating shaft (303), and a filter screen (304); the filter screen (304) is detachably connected to the inner wall of the pipe (301) via Velcro 1 (305), and detachably connected to the rotating plate (302) via Velcro 2 (306).

2. An adjustable solid state relay according to claim 1, wherein, The first slide (202) and the second slide (205) are aligned after the connecting post (206) is inserted into the hollow post (203) to form a connecting channel through which the U-shaped locking block (204) passes.

3. The adjustable solid state relay of claim 1, wherein, The U-shaped locking block (204) has two parallel pins that are used to pass through the first slide (202) and the second slide (205) simultaneously in the locked state.

4. The adjustable solid state relay of claim 1, wherein, The connecting column (206) is integrally formed on the housing surface of the controller (1).

5. An adjustable solid-state relay according to claim 1, characterized in that, The fixed circular plate (201) is provided with mounting holes for fixing it to the mounting surface.

6. The adjustable solid state relay of claim 1, wherein, The rotating plate (302) and the rotating shaft (303) are pivotally located at one port of the pipe (301).

7. An adjustable solid state relay according to claim 6, wherein, The rotating plate (302) is configured to rotate between a closed position for closing the port and an open position for exposing the filter (304).

8. The adjustable solid state relay of claim 1, wherein, The pipe (301) of the heat dissipation mechanism (3) forms part of the housing of the controller (1) and forms a heat dissipation channel for air circulation.

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