A vehicle boat clamping structure, a vehicle boat transfer device, and a photovoltaic production system
By designing a carrier boat clamping structure, the problem of carrier boat swaying during transportation was solved, achieving higher positioning accuracy and coating efficiency, and optimizing equipment structure and production capacity.
Patent Information
- Application Number
- CN202522202670.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-10-17
AI Technical Summary
Traditional transfer devices lack stability when handling carrier boats, causing the carrier boats to sway during movement, affecting the accuracy of picking and delivering, and reducing the efficiency of PECVD coating.
The vehicle boat clamping structure is adopted. Through the linkage of the mounting bracket, the first drive device and the second drive device, the clamping component can move in the height, horizontal and flipping directions, avoiding interference of the vehicle boat when picking up and putting down, and maintaining stability during movement.
It improves the positioning accuracy of the carrier boat between target devices, ensures the efficiency of PECVD coating, and optimizes the space utilization and automation of the equipment to meet the demand for greater coating capacity.
Smart Images

Figure CN224948015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic technology, and in particular to a carrier boat clamping structure, a carrier boat transfer device, and a photovoltaic production system. Background Technology
[0002] In the field of photovoltaic / solar technology, carrier boats (such as graphite boats) are a common transport device used to move solar cells (silicon wafers or crystals) between process equipment. The cells are transported by carrier boats into various process equipment for a series of processing steps. With the continuous development of the photovoltaic / solar industry, carrier boats have been widely used in processes such as diffusion, oxidation, annealing, doping, PECVD (plasma-enhanced chemical vapor deposition), and LPCVD (low-pressure chemical vapor deposition) in the photovoltaic industry.
[0003] In the PECVD coating process, as the capacity demands of processing equipment continue to increase, it is often necessary to use a transfer device to drive a carrier boat back and forth between the clean bench and the reactor. This is to deliver the carrier boat into the reactor chamber for cell coating or to the clean bench for purification after coating. After coating or purification, the carrier boat is then transported to another device to meet the requirements of the PECVD coating process. However, traditional transfer devices lack operational stability in picking up and transporting carrier boats. The carrier boat is prone to swaying during movement, affecting the positional accuracy of the transfer device when picking up and transporting the carrier boat between the clean bench and the reactor, thereby reducing coating efficiency. Utility Model Content
[0004] This utility model proposes a carrier boat clamping structure, a carrier boat transfer device, and a photovoltaic production system to solve the technical problem that the traditional transfer device has insufficient stability in handling carrier boats, which affects the accuracy of carrier boat handling.
[0005] To solve the above problems, the technical solution adopted by this utility model is as follows:
[0006] This utility model provides a vehicle boat clamping structure, including:
[0007] Mounting bracket, first drive unit, movable bracket, second drive unit, and clamping assembly;
[0008] The mounting bracket is used to dock with the transfer platform. The first drive device is mounted on the mounting bracket and is used to drive the movable bracket to move closer to or away from the transfer platform. The second drive device is mounted on the movable bracket and is used to drive the moving part to move closer to or away from the transfer platform and to translate or flip. The clamping assembly is mounted on the moving part. When both the movable bracket and the moving part move closer to the transfer platform, the clamping assembly clamps the vehicle boat to the transfer platform. When both the movable bracket and the moving part move away from the transfer platform, the clamping assembly makes way for the vehicle boat to be placed on or taken off the transfer platform.
[0009] Preferably, the first driving device includes:
[0010] The first linear drive mechanism is mounted on the mounting bracket and is used to drive the lifting and lowering movement of the movable bracket.
[0011] The first linear guide structure is mounted on the mounting bracket, and the movable bracket is movably mounted on the first linear guide structure. The first linear guide structure is used to guide the lifting and lowering movement of the movable bracket.
[0012] Preferably, the movable support is a lifting platform, and the second drive device includes:
[0013] The second linear drive mechanism is installed on the lifting platform. The moving part is the linear output part of the second linear drive mechanism. The second linear drive mechanism is used to drive the linear output part to move the pressing assembly closer to or away from the transfer platform.
[0014] The second linear guide structure is installed on the lifting platform, and the clamping component is movably installed on the second linear guide structure. The second linear guide structure is used to guide the translational movement of the clamping component.
[0015] Preferably, the second linear drive mechanism is a lead screw and nut drive mechanism, the linear output component is the movable nut of the lead screw and nut drive mechanism, the second linear guide structure is a translation guide rail, the clamping component is mounted on the movable nut, and the clamping component is movably mounted on the translation guide rail via a translation slider. The lead screw and nut drive mechanism is used to drive the movable nut to reciprocate horizontally, so as to drive the clamping component to move horizontally towards or away from the transfer platform via the translation slider along the translation guide rail.
[0016] Preferably, the clamping assembly includes:
[0017] The connecting plate is simultaneously mounted on the movable nut and the sliding slider;
[0018] The connecting vertical plate is installed on the connecting horizontal plate;
[0019] The translation pressure plate is installed on the connecting plate. When the lifting platform and the movable nut move close to the transfer platform, the translation pressure plate presses the vehicle boat tightly against the transfer platform. When the lifting platform and the movable nut move away from the transfer platform, the translation pressure plate makes way for the vehicle boat to be placed on and taken off the transfer platform.
[0020] Preferably, the movable support is a lifting platform, and the second driving device includes:
[0021] The flipping drive mechanism is installed on the lifting platform. The moving part is the flipping output part of the flipping drive mechanism. The flipping drive mechanism is used to drive the flipping output part to move the pressing component closer to or away from the transfer platform.
[0022] Preferably, the tilting drive mechanism is a tilting drive cylinder, and the clamping assembly includes:
[0023] Connect the swing arm and install it on the tilting output component of the tilting drive cylinder;
[0024] The flipping pressure plate is installed on the connecting swing arm. When the lifting plate and the flipping output part move close to the transfer platform, the flipping pressure plate presses the vehicle boat tightly against the transfer platform. When the lifting plate and the flipping pressure plate move away from the transfer platform, the flipping pressure plate makes way for the vehicle boat to be placed on and taken off the transfer platform.
[0025] Preferably, the mounting bracket includes a support assembly for docking with the transfer platform; and a mounting plate mounted on the support assembly.
[0026] The first linear drive mechanism is a cylinder drive mechanism, which is installed on the support assembly or the mounting plate. The movable bracket is installed on the telescopic output component of the cylinder drive mechanism. The first linear guide structure is installed on the mounting plate. The movable bracket is movably installed on the first linear guide structure through the lifting guide component. The cylinder drive mechanism is used to drive the telescopic output component to move vertically up and down, so as to drive the movable bracket to move vertically up and down along the first linear guide structure towards or away from the transfer platform through the lifting guide component.
[0027] This utility model also provides a carrier boat transfer device, including a transfer drive device for driving the transfer platform to transfer between target devices, and the aforementioned carrier boat clamping structure, with a mounting bracket docked to the transfer platform, and the transfer platform having a plurality of carrier boat positions for picking up and placing carrier boats.
[0028] This utility model also provides a photovoltaic production system, including a reactor and a clean bench, and also includes the aforementioned carrier boat transfer equipment, with a transfer drive device for driving the transfer platform to move between the reactor and the clean bench.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] The carrier boat clamping structure provided by this utility model can be connected to the transfer platform via a mounting bracket. Through the coordinated operation of a first driving device, a movable bracket, and a second driving device, the clamping assembly is driven to move vertically relative to the transfer platform, and simultaneously to move horizontally or rotate relative to the transfer platform. Therefore, when the movable bracket driven by the first driving device and the moving parts driven by the second driving device are moving away from the transfer platform, or rotating, the clamping assembly can provide sufficient space for the carrier boat to be placed or removed from the transfer platform, thus avoiding interference between the clamping assembly and the carrier boat when the boat is placed or removed from the transfer platform. When the movable bracket and the moving parts are moving closer to the transfer platform, or rotating, the clamping assembly can clamp the carrier boat placed on the transfer platform, preventing the carrier boat from swaying during movement, improving the positional accuracy of the transfer device in picking up and delivering the carrier boat between target devices, thereby ensuring the efficiency of PECVD coating. In addition, the carrier boat clamping structure integrates multiple motion mechanisms, enabling the carrier boat to move in multiple degrees of freedom on the same structure. This optimizes the space utilization of the coating processing equipment, improves its automation level, and simplifies the overall structure of the equipment, thereby reducing costs and increasing efficiency to meet the demand for greater coating capacity. Attached Figure Description
[0031] To more clearly illustrate the technical solution proposed by this utility model, the present utility model will be described in detail below with reference to the embodiments and accompanying drawings. It should be understood that the embodiments and accompanying drawings described in the following detailed description are merely some embodiments of this utility model, and those skilled in the art can make changes to these drawings under the concept of this utility model.
[0032] Figure 1 A three-dimensional structural schematic diagram of an embodiment of the vehicle boat clamping structure provided by this utility model;
[0033] Figure 2 A front view schematic diagram of an embodiment of the vehicle boat clamping structure provided by this utility model;
[0034] Figure 3 for Figure 1 A three-dimensional structural diagram of the vehicle boat clamping structure applied to the transfer drive device;
[0035] Figure 4 A three-dimensional structural schematic diagram of Embodiment 2 of the vehicle boat clamping structure provided by this utility model;
[0036] Figure 5 A front view schematic diagram of Embodiment 2 of the vehicle boat clamping structure provided by this utility model;
[0037] Figure 6A three-dimensional structural diagram of a variation of the carrier boat clamping structure provided by this utility model;
[0038] Figure 7 for Figure 4 A three-dimensional structural diagram of the vehicle boat clamping structure applied to the transfer drive device;
[0039] Figure 8 For application Figure 3 A schematic diagram of the main structure of a photovoltaic production system with a transfer drive device.
[0040] The main markings in the attached figures are as follows:
[0041] 1. Mounting bracket; 11. Support assembly; 111. Adapter plate; 112. Support base; 113. Support frame; 114. Heat insulation cover; 12. Mounting plate; 121. Mounting seat; 122. Buffer component;
[0042] 2. First driving device; 21. First linear drive mechanism; 211. Cylinder body; 212. Telescopic output component; 22. First linear guide structure; 221. Lifting guide component; 222. Auxiliary guide rod; 223. Auxiliary sliding sleeve;
[0043] 3. Movable support frame; 31. Lifting platform; 311. Platform carrier plate; 312. Platform side plate; 32. Lifting upright plate; 321. Main body; 322. Bending section;
[0044] 4. Second drive device; 41. Second linear drive mechanism; 42. Second linear guide structure; 421. Translation slider; 43. Tilting drive mechanism;
[0045] 5. Clamping assembly; 51. Connecting horizontal plate; 52. Connecting vertical plate; 53. Shifting pressure plate; 54. Connecting swing arm; 55. Flipping pressure plate; 56. Side cantilever; 57. Side pressure plate;
[0046] 6. Transfer platform; 61. Platform base plate; 62. Lateral drive mechanism; 63. Lateral guide structure; 631. Lateral sliding sleeve; 64. Movable stage;
[0047] 7. Transfer drive device; 71. Transfer drive mechanism; 711. Transfer component;
[0048] 8. Reactor;
[0049] 9. Cleanroom workbench;
[0050] 10. Reinforcing ribs;
[0051] 20. Speed regulating components;
[0052] 30. Vessel.
[0053] Other markings in the diagram are as follows:
[0054] X, first direction; Y, second direction; Z, third direction; A, position of the vessel. Detailed Implementation
[0055] To make the technical problem to be solved, the technical solution and the beneficial effects of this utility model clearer, the following description is provided in conjunction with the appendix. Figure 1-8 The present invention will be further described in detail with reference to the embodiments.
[0056] Please refer to the following: Figure 1-8 The vehicle boat clamping structure provided by this utility model includes:
[0057] The system comprises a mounting bracket 1, a first drive device 2, a movable bracket 3, a second drive device 4, and a clamping assembly 5. The mounting bracket 1 is used to dock with the transfer platform 6. The first drive device 2 is mounted on the mounting bracket 1 and is used to drive the movable bracket 3 to move closer to or away from the transfer platform 6. The second drive device 4 is mounted on the movable bracket 3 and is used to drive the moving component to move closer to or away from the transfer platform 6, either by translation or flipping. The clamping assembly 5 is mounted on the moving component. When both the movable bracket 3 and the moving component move closer to the transfer platform 6, the clamping assembly 5 clamps the carrier boat 30 to the transfer platform 6. When both the movable bracket 3 and the moving component move away from the transfer platform 6, the clamping assembly 5 makes way for the carrier boat 30 to be placed or removed from the transfer platform 6 to avoid interference.
[0058] The carrier boat clamping structure provided by this utility model can be connected to the transfer platform 6 through the mounting bracket 1, and through the linkage of the first driving device 2, the movable bracket 3 and the second driving device 4, the clamping component 5 can be driven to move up and down relative to the transfer platform 6 in the height direction (vertical or near-vertical direction), and at the same time, the clamping component 5 can be driven to move horizontally or near-horizontally relative to the transfer platform 6, or the clamping component 5 can be driven to rotate relative to the transfer platform 6. Therefore, when the movable bracket 3 driven by the first drive device 2 and the moving parts driven by the second drive device 4 move away from the transfer platform 6 for translation or flipping, the clamping component 5 can be driven to make enough space for the carrier boat 30 to be placed on the transfer platform 6, so as to avoid interference between the clamping component 5 and the carrier boat 30 when the boat taking and placing device takes the carrier boat 30 on the transfer platform 6; when the movable bracket 3 and the moving parts move close to the transfer platform 6 for translation or flipping, the clamping component 5 can be driven to press the carrier boat 30 placed on the transfer platform 6, so as to avoid the carrier boat 30 shaking during the movement, improve the positional accuracy of the transfer device in taking and delivering the carrier boat 30 between target devices, and thus ensure the PECVD coating efficiency.
[0059] Please refer to the following: Figure 1-3In Embodiment 1 of the vehicle boat clamping structure provided by this utility model:
[0060] The first driving device 2 includes: a first linear driving mechanism 21, mounted on the mounting bracket 1, for driving the movable bracket 3 to move up and down; and a first linear guide structure 22, mounted on the mounting bracket 1, wherein the movable bracket 3 is also movably mounted on the first linear guide structure 22, and the first linear guide structure 22 is used to guide the movable bracket 3 to move up and down stably.
[0061] In a preferred embodiment of the carrier boat clamping structure provided by this utility model, the first linear drive mechanism 21 and the first linear guide structure 22 installed on the mounting bracket 1 both extend in the vertical direction. Under the drive of the first linear drive mechanism 21 and the guidance of the first linear guide structure 22, the movable bracket 3 moves stably up and down in the vertical direction.
[0062] Please refer to the following: Figure 1-3 In one embodiment of the carrier boat clamping structure provided by this utility model, the movable support 3 is a lifting platform 31, and the second driving device 4 includes:
[0063] The second linear drive mechanism 41 is mounted on the lifting platform 31 (movable bracket 3). The aforementioned moving part is the linear output part of the second linear drive mechanism 41 (not shown in the figure). The second linear drive mechanism 41 is used to drive the linear output part (moving part) to move the pressing assembly 5 closer to or away from the transfer platform 6. The second linear guide structure 42 is mounted on the lifting platform 31 (movable bracket 3). The pressing assembly 5 is movably mounted on the second linear guide structure 42. The second linear guide structure 42 is used to guide the pressing assembly 5 to move in translation.
[0064] Please refer to the following: Figure 1-3 In a preferred embodiment of the carrier boat clamping structure provided by this utility model, the second linear drive mechanism 41 is a screw and nut drive mechanism, the linear output component (moving component) is the movable nut of the screw and nut drive mechanism (second linear drive mechanism 41), the second linear guide structure 42 is a translation guide rail, the clamping component 5 is installed on the movable nut (moving component), and the clamping component 5 is movably installed on the second linear guide structure 42 via the translation slider 421. The screw and nut drive mechanism (second linear drive mechanism 41) is used to drive the movable nut (moving component) to reciprocate horizontally, so as to drive the clamping component 5 to move horizontally closer to or away from the transfer platform 6 via the translation slider 421 along the translation guide rail (second linear guide structure 42).
[0065] Please refer to the following: Figure 1-3In a preferred embodiment of the carrier boat clamping structure provided by this utility model, the second linear drive mechanism 41 and the second linear guide structure 42 installed on the lifting platform 31 (movable bracket 3) both extend horizontally along the first direction X. Under the drive of the second linear drive mechanism 41 and the guidance of the second linear guide structure 42, the clamping assembly 5 moves horizontally and stably along the first direction X.
[0066] In other embodiments of the carrier boat clamping structure provided by this utility model, the second linear drive mechanism 41 can also be replaced by other types of linear drive mechanisms such as synchronous pulleys, gear racks, cylinders, etc.
[0067] Please refer to the following: Figure 1-3 In a preferred embodiment of the vehicle boat clamping structure provided by this utility model, the clamping component 5 includes:
[0068] A connecting horizontal plate 51 is installed on the corresponding end of the connecting horizontal plate 51 and the sliding slider 421. A connecting vertical plate 52 is installed on the connecting horizontal plate 51 and extends upward away from the connecting horizontal plate 51 in the height direction. A sliding pressure plate 53 is installed on the connecting vertical plate 52. When the lifting platform 31 (movable support 3) and the movable nut (moving part) move close to the transfer platform 6, the sliding pressure plate 53 presses the carrier boat 30 against the transfer platform 6. When the lifting platform 31 (movable support 3) and the movable nut (moving part) move away from the transfer platform 6, the sliding pressure plate 53 makes way for the carrier boat 30 to be placed on and taken off the transfer platform 6.
[0069] Please refer to the following: Figure 1-3 In a more preferred embodiment of the vehicle boat clamping structure provided by this utility model, the connecting horizontal plate 51 is L-shaped and parallel to the vertical direction, and one end of the L-shaped connecting horizontal plate 51 is mounted on the movable nut (moving part); the connecting vertical plate 52 is parallel to the vertical direction, one end of the connecting vertical plate 52 is mounted on the other end of the L-shaped connecting horizontal plate 51, and the other end of the connecting vertical plate 52 extends upward away from the connecting horizontal plate 51 in the vertical direction; the translation pressure plate 53 is horizontally arranged, one end of the translation pressure plate 53 is mounted on the other end (top) of the connecting vertical plate 52 away from the connecting horizontal plate 51, and the other end of the translation pressure plate 53 extends away from the connecting vertical plate 52 in the second direction Y perpendicular to the first direction X, so that the other end of the translation pressure plate 53 extends to the outside of the vehicle boat clamping structure in the second direction Y to cooperate in clamping the vehicle boat 30.
[0070] Please refer to the following: Figure 1-3 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, the lifting platform 31 (movable support 3) includes:
[0071] Platform carrier plate 311 is horizontally positioned and driven by first linear drive mechanism 21 for lifting and lowering motion. Platform side plate 312 is vertically positioned parallel to the first direction X and is mounted on one end of platform carrier plate 311 in the second direction Y. Lead screw and nut drive mechanism (second linear drive mechanism 41) is mounted on the top of platform carrier plate 311, and translation guide rail (second linear guide structure 42) is mounted on the side of platform side plate 312 facing platform carrier plate 311 in the second direction Y.
[0072] Please refer to the following: Figure 4-7 In Embodiment 2 of the vehicle boat clamping structure provided by this utility model, the difference between the vehicle boat clamping structure and that in Embodiment 1 is as follows:
[0073] The movable support 3 is a lifting plate 32, and the second drive device 4 includes:
[0074] The flipping drive mechanism 43 is installed on the lifting plate 32 (movable bracket 3). The aforementioned moving part is the flipping output part of the flipping drive mechanism 43 (not shown in the figure). The flipping drive mechanism 43 is used to drive the flipping output part (moving part) to drive the pressing assembly 5 to move closer to or away from the transfer platform 6 in a flipping motion.
[0075] Please refer to the following: Figure 4-7 In a preferred embodiment of the second embodiment of the vehicle boat clamping structure provided by this utility model, the tilting drive mechanism 43 is a tilting drive cylinder, and the clamping assembly 5 includes:
[0076] The connecting swing arm 54 is mounted on the flipping output (moving part) of the flipping drive cylinder (flipping drive mechanism 43); the flipping pressure plate 55 is mounted on the connecting swing arm 54. When the lifting plate 32 (movable bracket 3) and the flipping output (moving part) are both close to the transfer platform 6, the flipping pressure plate 55 presses the vehicle boat 30 against the transfer platform 6. When the lifting plate 32 (movable bracket 3) and the flipping pressure plate 55 are both away from the transfer platform 6, the flipping pressure plate 55 avoids the space above the vehicle boat position A of the transfer platform 6, making way for the vehicle boat 30 to be placed and taken on the transfer platform 6.
[0077] Please refer to the following: Figure 4-7 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, the lifting plate 32 (movable bracket 3) is parallel to the first direction X and is vertically arranged. The flipping drive mechanism 43 is installed on one side of the lifting plate 32 (movable bracket 3) in the first direction X. The flipping drive mechanism 43 is used to drive the flipping output component (moving component) to flip horizontally up and down by 90 degrees along the flipping axis parallel to the second direction Y, so as to drive the clamping assembly 5 to flip closer to or away from the transfer platform 6.
[0078] The clamping assembly 5 also includes:
[0079] The side cantilever 56 is connected to the lifting platform 32 (movable bracket 3) in the horizontal direction. When the lifting platform 32 (movable bracket 3) and the flipping output component (moving component) are both close to the transfer platform 6, the side pressure plate 57 presses the vehicle boat 30 on one side in the first direction X. In conjunction with the flipping pressure plate 55 installed on the connecting swing arm 54, the vehicle boat 30 is further pressed against the transfer platform 6.
[0080] Please refer to the following: Figure 4-7 In other embodiments of the carrier boat clamping structure provided by this utility model, the flipping drive mechanism 43 can also be a flipping drive motor, and the flipping output component (moving component) is mounted on the output shaft of the flipping drive motor, or the flipping output component (moving component) is mounted on the output shaft of the flipping drive motor through a reducer / reduction mechanism.
[0081] Please refer to the following: Figure 1-7 In the common embodiment of the carrier boat clamping structure provided by this utility model in both Embodiment 1 and Embodiment 2, the mounting bracket 1 includes a support component 11 for docking with the transfer platform 6; and a mounting plate 12, which is mounted on the support component 11 and extends upward away from the support component 11 along the height direction (preferably along the vertical direction, but also along the approximately vertical direction); the first linear drive mechanism 21 is a cylinder drive mechanism, the cylinder body 211 of the first linear drive mechanism 21 is mounted on the support component 11 or the mounting plate 12, and the movable bracket 3 is mounted on the telescopic output member 212 of the cylinder drive mechanism (first linear drive mechanism 21); the first linear guide structure 22 is mounted on the mounting plate 12, and the movable bracket 3 is movably mounted on the first linear guide structure 22 through the lifting guide member 221. The cylinder drive mechanism (first linear drive mechanism 21) is used to drive the telescopic output member 212 to move vertically up and down, so as to drive the movable bracket 3 to move vertically up and down along the first linear guide structure 22 towards or away from the transfer platform 6 through the lifting guide member 221. The support assembly 11 provides stable support for the mounting plate 12 and the entire carrier boat clamping structure, and the interior of the support assembly 11 provides space for the installation of the first linear drive mechanism 21, which can improve the compactness of the structure installation.
[0082] Please refer to the following: Figure 1-3 In a preferred embodiment of the carrier boat clamping structure provided by this utility model, the support component 11 is a cuboid support base 112. The top and bottom ends of the support base 112 (support component 11) are both horizontally arranged. A horizontally arranged adapter plate 111 is installed at the top of the support base 112 (support component 11). The mounting plate 12 is vertically installed at the top of the adapter plate 111. Several reinforcing ribs 10 are connected between the mounting plate 12 and the adapter plate 111 to improve the structural strength of the mounting bracket 1.
[0083] Please refer to the following: Figure 1-3 In a preferred embodiment of the carrier boat clamping structure provided by this utility model, the support component 11 includes a pair of mounting plates 12, which are installed in parallel at opposite ends of the transfer plate 111 in the second direction Y. The first driving device 2, the movable bracket 3, the second driving device 4, and the clamping component 5 are all provided in pairs to be matched and installed on the pair of mounting plates 12. This allows the carrier boat clamping structure provided by this utility model to drive the pair of clamping components 5 to simultaneously clamp a pair of carrier boats 30 in the second direction Y through the two sets of first driving devices 2, movable brackets 3, and second driving devices 4. In other words, when the carrier boat clamping structure is applied to the carrier boat 30 transfer equipment, it can simultaneously transport a pair of carrier boats 30 to improve production capacity.
[0084] Please refer to the following: Figure 1-3 In a more preferred embodiment of the vehicle boat clamping structure provided by this utility model, a pair of first driving devices 2, a pair of movable brackets 3, a pair of second driving devices 4 and a pair of clamping components 5 are respectively disposed on opposite sides of a pair of mounting plates 12 in the second direction Y. That is, a pair of mounting plates 12, a pair of first driving devices 2, a pair of movable brackets 3, a pair of second driving devices 4 and a pair of clamping components 5 are symmetrically arranged in the second direction Y of the vehicle boat clamping structure, so that a pair of clamping components 5 matches the spacing of a pair of mounting plates 12 in the second direction Y and synchronously clamps a pair of vehicle boats 30.
[0085] In other embodiments of the carrier boat clamping structure provided by this utility model, the carrier boat clamping structure can drive three or more clamping components 5 to simultaneously clamp three or more carrier boats 30 in the second direction Y through three or more sets of first driving devices 2, movable brackets 3, and second driving devices 4. That is, when the carrier boat clamping structure is applied to the carrier boat 30 transfer equipment, it can simultaneously transport three or more carrier boats 30. Thus, the carrier boat clamping structure can perform clamping and transport operations on multiple carrier boats 30 to meet the demand for greater coating capacity.
[0086] Please refer to the following: Figure 1-7 In the preferred embodiments of both Embodiment 1 and Embodiment 2 of the carrier boat clamping structure provided by this utility model, the first linear guide structure 22 is a lifting guide rod or a lifting guide rail, and the lifting guide component 221 is a lifting sleeve movably installed on the lifting guide rod (first linear guide structure 22) or a lifting slider installed on the lifting guide rail (first linear guide structure 22).
[0087] Please refer to the following: Figure 1-3In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, a mounting base 121 is provided on one side of the mounting plate 12 of the mounting bracket 1. The cylinder body 211 of the cylinder drive mechanism (first linear drive mechanism 21) is mounted on the mounting base 121. The telescopic output member 212 of the cylinder drive mechanism (first linear drive mechanism 21) extends upward in the vertical direction away from the cylinder body 211 and the extension mounting base 121. The end of the telescopic output member 212 that is away from (extends) the cylinder body 211 is connected to the lifting platform 31 (movable bracket 3). The first linear guide structure 22 is a lifting guide rod that is mounted on the mounting base 121 and extends upward in the vertical direction away from the extension mounting base 121. The lifting guide member 221 is a lifting sleeve that is movably mounted on the lifting guide rod.
[0088] Please refer to the following: Figure 1-3 In a more preferred embodiment of the vehicle boat clamping structure provided by this utility model, the mounting base 121 is provided with buffers 122 at both ends in the first direction X, which are matched with the lifting trajectory of the lifting platform 31 (movable support 3), so that the lifting platform 31 (movable support 3), the second driving device 4 and the clamping assembly 5 move more gently in the vertical direction, and avoid damage to the vehicle boat 30 due to the excessive descent speed of the lifting platform 31 (movable support 3).
[0089] Please refer to the following: Figure 4-7 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, the support component 11 is a cuboid support frame 113. The top and bottom ends of the support frame 113 (support component 11) are both horizontally arranged. A horizontally arranged transfer plate 111 is installed at the top of the support frame 113 (support component 11). The mounting plate 12 is vertically installed at the top of the transfer plate 111 and is located on one side of the transfer plate 111 in the second direction Y. Several reinforcing ribs 10 are connected between the mounting plate 12 and the transfer plate 111 to improve the structural strength of the support component 11.
[0090] The cylinder body 211 of the cylinder drive mechanism (first linear drive mechanism 21) is installed at the bottom of the adapter plate 111 and located inside the support frame 113 (support assembly 11); the telescopic output member 212 of the cylinder drive mechanism (first linear drive mechanism 21) extends vertically upward through the adapter plate 111 and away from the cylinder body 211 and the support frame 113 (support assembly 11), and the end of the telescopic output member 212 that is away from (extends) the cylinder body 211 is connected to the lifting plate 32 (movable bracket 3); the first linear guide structure 22 is a lifting guide rail installed on the side of the mounting plate 12 facing the adapter plate 111 in the second direction Y, and the lifting guide member 221 is a lifting slider movably installed on the lifting guide rail (first linear guide structure 22).
[0091] In other embodiments of the second embodiment of the carrier boat clamping structure provided by this utility model, the first linear drive mechanism 21 can also be replaced by other types of linear drive mechanisms such as synchronous pulleys, lead screws and nuts.
[0092] Please refer to the following: Figure 4-7 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, the support frame 113 (support component 11) is composed of multiple frame columns (not shown in the figure) connected end to end by multiple connecting beams (not shown in the figure).
[0093] Please refer to the following: Figure 4-7 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, the lifting plate 32 (movable bracket 3) is L-shaped, including a vertically arranged main body 321 and a bent part 322 vertically connected to one end of the main body 321. The bent part 322 is connected to the end of the telescopic output member 212 away from (extending) the cylinder body 211. The first linear guide structure 22 also includes several auxiliary guide rods 222, which are installed on the transfer plate 111 and extend upward away from the cylinder body 211 and the support frame 113 (support assembly 11). The bent part 322 is movably installed on the auxiliary guide rods 222 through an auxiliary sliding sleeve 223. The main body 321 and the bent part 322 of the lifting plate 32 (movable bracket 3) can be reinforced by several reinforcing ribs 10.
[0094] Please refer to the following: Figure 1-3 In a more preferred embodiment of the carrier boat clamping structure provided by this utility model, both the cylinder drive mechanism (first linear drive mechanism 21) and the screw nut drive mechanism (second linear drive mechanism 41) are provided with speed regulating components 20, which respectively adjust the movement speed of the telescopic output component 212 and the linear output component (moving component).
[0095] Please see Figure 7 In the common embodiment of the carrier boat clamping structure provided by this utility model, a heat insulation cover 114 can be provided on the outer periphery of the support component 11 to wrap the support component 11, so as to prevent the heat of the first linear drive mechanism 21 installed inside the support component 11 from dissipating to the outside of the support component 11 and affecting the processing quality of the battery cell.
[0096] Please refer to the following: Figure 3 , 7 The present invention also provides a carrier boat 30 transfer device, including a transfer drive device 7 for driving the transfer platform 6 to transfer between target devices, and the aforementioned carrier boat clamping structure, with the mounting bracket 1 docked to the transfer platform 6, and the transfer platform 6 having a plurality of carrier boat positions A for picking up and placing the carrier boat 30.
[0097] In one embodiment of the vehicle boat 30 transfer device provided by this utility model, the vehicle boat 30 transfer device further includes a boat picking and placing device (not shown in the figure), used to pick up and place the vehicle boat 30 at the boat position A of the transfer device.
[0098] In a preferred embodiment of the carrier boat 30 transfer device provided by this utility model, the boat picking and placing device can be an industrial robot or an XYZ three-axis linkage manipulator device, which picks and places the carrier boat 30 through clamping action.
[0099] Please refer to the following: Figure 3 , 7 8. This utility model also provides a photovoltaic production system, including a reactor 8 and a purification table 9, and also includes the aforementioned carrier boat 30 transfer equipment. After the pick-and-place device picks up and places the carrier boat 30 at the carrier boat position A of the transfer device, the transfer drive device 7 drives the transfer platform 6 to transfer between the reactor 8 and the purification table 9, which are the aforementioned target equipment, so as to take out or send the carrier boat 30 into the reactor 8 or the purification table 9 to perform the corresponding coating or purification processing steps. After the coating and purification processing steps are completed in sequence, the carrier boat 30 is taken out from the carrier boat position A by the pick-and-place device for unloading, and the post-coating purification operation of the next round of carrier boat 30 is continued.
[0100] Please refer to the following: Figure 3 , 7 8. In one embodiment of the photovoltaic production system provided by this utility model, the reactor 8 and the purification platform 9 are arranged at intervals in the first direction X, and the transfer drive device 7 is used to drive the transfer platform 6 to transfer between the reactor 8 and the purification platform 9 along the first direction X.
[0101] Please refer to the following: Figure 3 , 7 8. In a preferred embodiment of the photovoltaic production system provided by this utility model, the transfer drive device 7 includes:
[0102] The transfer drive mechanism 71 is used to drive the transfer component 711 to move along the first direction X between the reactor 8 and the purification table 9. The transfer platform 6 is mounted on the transfer component 711. The transfer drive mechanism 71 is preferably a linear drive mechanism such as a synchronous pulley or a lead screw nut.
[0103] Please see Figure 7 In a preferred embodiment of the photovoltaic production system provided by this utility model, the transfer platform 6 includes:
[0104] Platform substrate 61 is mounted on transfer member 711; a pair of transverse drive mechanisms 62 are mounted on platform substrate 61, respectively used to drive a pair of transverse members (not shown in the figure) to reciprocate and translate along the second direction Y on platform substrate 61; a pair of transverse guide structures 63 are mounted on platform substrate 61.
[0105] A pair of movable platforms 64 are respectively mounted on a pair of transverse moving parts, and the pair of movable platforms 64 are also movably mounted on a pair of transverse guiding structures 63. One end of the top of the movable platform 64 in the second direction is the boat position A, and the top of the movable platform 64 is connected to the support frame 113 (support assembly 11) at the other end in the second direction. That is, the support assembly 11 (support frame 113, mounting plate 12), the first drive device 2, the movable bracket 3, the second drive device 4, and the clamping assembly 5 are each provided in a pair. The pair of transverse guiding structures 63 are respectively used to guide the pair of transverse moving parts to drive the corresponding support assembly 11, the first drive device 2, the movable bracket 3, the second drive device 4, and the clamping assembly 5 to reciprocate and translate along the second direction Y on the platform base plate 61, so as to adjust the distance between the corresponding clamping assembly 5 of the pair of movable platforms 64 and the boat position A in the second direction Y, so that the transport and delivery path of the pair of carrier boats 30 is adapted to the width between different processing positions of different types and specifications of target equipment.
[0106] The transverse drive mechanism 62 is preferably a linear drive mechanism such as a synchronous pulley or a lead screw nut, and the transverse guide structure 63 is preferably a transverse guide rod. The movable platform 64 is movably mounted on the transverse guide rod (transverse guide structure 63) through the transverse sliding sleeve 631.
[0107] Please refer to the following: Figure 1-8 In one embodiment of the photovoltaic production system provided by this utility model, which uses the carrier boat pressing structure of Example 1, the working principle of the carrier boat 30 transfer device is as follows:
[0108] When feeding the reactor 8, the cylinder drive mechanism (first linear drive mechanism 21) of the first drive device 2 drives the telescopic output component 212 to raise the lifting platform 31 (movable support 3) vertically until it lifts the translation pressure plate 53 on the clamping assembly 5 installed on the lifting platform 31 (movable support 3) via the second drive device 4 to a suitable height above the boat-carrying position A of the transfer platform 6; at the same time, the movable nut (moving component) of the screw nut drive mechanism (second linear drive mechanism 41) of the second drive device 4 is in the initial position, and at this time the clamping assembly 5 is located on one side of the boat-carrying position A of the transfer platform 6 in the first direction X. Thus, sufficient space is provided for the boat-taking device to place the carrier boat 30 at the boat-carrying position A of the transfer platform 6, and the clamping assembly 5 is prevented from interfering with and blocking the running path of the boat-taking device to place the carrier boat 30.
[0109] After the boat-laying device places the carrier boat 30 on the carrier boat position A of the transfer platform 6, the screw nut drive mechanism (second linear drive mechanism 41) drives the movable nut (moving component) to move the clamping assembly 5 horizontally along the first direction X towards the carrier boat position A until the translation plate 53 of the clamping assembly 5 moves to above the carrier boat 30 placed on the carrier boat position A. Then, with the cylinder drive mechanism (first linear drive mechanism 21) driving the lifting platform 31 (movable bracket 3) to descend to adjust the distance between the translation plate 53 and the top of the carrier boat 30, the carrier boat 30 is pressed tightly on the carrier boat position A, preventing the carrier boat 30 from shaking during the picking and delivery process, making the picking and delivery process of the carrier boat 30 more stable, and improving the positional accuracy of the transfer device picking and delivering the carrier boat 30 between the reactor 8 and the purification table 9.
[0110] After the carrier boat 30 is pressed into position A, the transfer drive device 7 drives the transfer platform 6 to enter the reaction chamber inside the reactor 8 along the first direction X. After reaching the coating position, the reactor 8 performs coating operations on the battery cells on the carrier boat 30. After the coating operation is completed, the transfer drive device 7 drives the transfer platform 6 to be taken out from the reactor 8 along the first direction X and sent into the purification table 9. After reaching the purification position, the purification table 9 performs purification operations on the battery cells on the carrier boat 30.
[0111] After the purification operation is completed, the transfer drive device 7 drives the transfer platform 6 to be taken out from the purification table 9 along the first direction X, and finally transported to the preset position. The cylinder drive mechanism (first linear drive mechanism 21) drives the telescopic output component 212 to drive the lifting platform 31 (movable bracket 3) to rise in the vertical direction until the translation pressure plate 53 on the pressing component 5 is raised to a suitable height above the carrier position A of the transfer platform 6. At the same time, the movable nut (moving component) of the screw nut drive mechanism (second linear drive mechanism 41) is reset to the initial position along the first direction X. At this time, the pressing component 5 is located on one side of the carrier position A of the transfer platform 6 in the first direction X, so as to make enough space for the boat taking out the carrier boat 30 from the carrier position A of the transfer platform 6, and to avoid the pressing component 5 interfering with and blocking the running path of the boat taking out the carrier boat 30.
[0112] After the launching device places the carrier boat 30 on the carrier boat position A of the transfer platform 6, the above process is repeated to continue the coating and cleaning operation of the carrier boat 30 for the next round.
[0113] In one embodiment of the photovoltaic production system provided by this utility model, which uses the carrier boat clamping structure of Embodiment 2, the working principle of the carrier boat 30 transfer device is similar to that of the above embodiment using the carrier boat clamping structure of Embodiment 1, with the only difference being:
[0114] The cylinder drive mechanism (first linear drive mechanism 21) of the first drive device 2 used to drive the lifting platform 31 (movable support 3) is replaced to drive the lifting plate 32 (movable support 3) to move up and down; the second drive device 4 adopts a tilting drive cylinder (tilting drive mechanism 43) installed on the lifting plate 32 (movable support 3) instead of the screw nut drive mechanism (second linear drive mechanism 41) installed on the lifting platform 31 (movable support 3); the screw nut drive mechanism (second linear drive mechanism 41) drives the movable nut (moving part) to drive the clamping assembly 5 to move horizontally along the first direction X towards the position A of the carrier boat, and replaces it with the tilting drive cylinder (tilting drive mechanism 43) driving the tilting output part (moving part) to drive the clamping assembly 5 to tilt towards or away from the transfer platform 6.
[0115] The clamping assembly 5, which includes a connecting horizontal plate 51 on the translation slider 421 of the translation guide rail (second linear guide structure 42) of the second drive device 4, a connecting vertical plate 52 mounted on the connecting horizontal plate 51 and extending upward in the height direction, and a translation pressure plate 53 mounted on the connecting vertical plate 52, is replaced with a clamping assembly 5 including a connecting swing arm 54 mounted on the flipping output member (moving member) of the flipping drive cylinder (flipping drive mechanism 43) and a flipping pressure plate 55 mounted on the connecting swing arm 54;
[0116] Thus, when the lifting plate 32 (movable bracket 3) moves downward near the transfer platform 6 and the flipping output component (moving component) moves backward near the transfer platform 6 (the cylinder drive mechanism retracts and the flipping drive cylinder returns to center), the flipping plate 55 presses the carrier boat 30 against the transfer platform 6. When the lifting plate 32 (movable bracket 3) moves upward away from the transfer platform 6 and the flipping plate 55 moves backward away from the transfer platform 6 (the cylinder drive mechanism extends and the flipping drive cylinder rotates 90 degrees), the flipping plate 55 makes way for the carrier boat 30 to be placed on the transfer platform 6. This replaces the action of the second drive device 4 driving the moving component to move the translating plate 53 of the pressing component 5 closer to or away from the transfer platform 6, and achieves the same effect of pressing the carrier boat 30.
[0117] In this embodiment, apart from the differences mentioned above, the working principle of the transfer device of the carrier boat 30 is similar to that of the embodiment using the carrier boat clamping structure of Embodiment 1, so it will not be described again here.
[0118] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Those skilled in the art should understand that any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A carrier boat compacting structure, characterized by, include: Mounting bracket (1), first drive device (2), movable bracket (3), second drive device (4), and clamping assembly (5); The mounting bracket (1) is used to dock with the transfer platform (6). The first driving device (2) is mounted on the mounting bracket (1) and is used to drive the movable bracket (3) to move closer to or away from the transfer platform (6) in a lifting motion. The second driving device (4) is mounted on the movable bracket (3) and is used to drive the moving part to move closer to or away from the transfer platform (6) in a translating or flipping motion. The clamping assembly (5) is mounted on the moving part. When the movable bracket (3) and the moving part move closer to the transfer platform (6), the clamping assembly (5) clamps the vehicle boat (30) to the transfer platform (6). When the movable bracket (3) and the moving part move away from the transfer platform (6), the clamping assembly (5) makes way for the vehicle boat (30) to be placed on the transfer platform (6).
2. The carrier boat pinch structure of claim 1, wherein, The first driving device (2) includes: The first linear drive mechanism (21) is mounted on the mounting bracket (1) and is used to drive the movable bracket (3) to move up and down. The first linear guide structure (22) is installed on the mounting bracket (1), and the movable bracket (3) is movably installed on the first linear guide structure (22). The first linear guide structure (22) is used to guide the movable bracket (3) to move up and down.
3. The carrier boat pinch structure of claim 2, wherein, The movable support (3) is a lifting platform (31), and the second driving device (4) includes: The second linear drive mechanism (41) is installed on the lifting platform (31). The moving part is the linear output part of the second linear drive mechanism (41). The second linear drive mechanism (41) is used to drive the linear output part to move the pressing assembly (5) closer to or away from the transfer platform (6) in a translational motion. The second linear guide structure (42) is installed on the lifting platform (31), and the clamping assembly (5) is movably installed on the second linear guide structure (42). The second linear guide structure (42) is used to guide the clamping assembly (5) to translate.
4. The carrier boat pinch structure of claim 3, wherein, The second linear drive mechanism (41) is a lead screw and nut drive mechanism, the linear output component is the movable nut of the lead screw and nut drive mechanism, the second linear guide structure (42) is a translation guide rail, the clamping component (5) is mounted on the movable nut, and the clamping component (5) is movably mounted on the translation guide rail via the translation slider (421). The lead screw and nut drive mechanism is used to drive the movable nut to reciprocate horizontally, so as to drive the clamping component (5) to move horizontally along the translation guide rail towards or away from the transfer platform (6) via the translation slider (421).
5. The carrier boat pinch structure of claim 4, wherein, The clamping assembly (5) includes: The connecting horizontal plate (51) is installed on both the movable nut and the translation slider (421); The connecting vertical plate (52) is installed on the connecting horizontal plate (51); A translational pressure plate (53) is installed on the connecting upright plate (52). When the lifting platform (31) and the movable nut move close to the transfer platform (6), the translational pressure plate (53) presses the vehicle boat (30) against the transfer platform (6). When the lifting platform (31) and the movable nut move away from the transfer platform (6), the translational pressure plate (53) makes way for the vehicle boat (30) to be placed on the transfer platform (6).
6. The carrier boat pinch structure of claim 2, wherein, The movable support (3) is a lifting plate (32), and the second driving device (4) includes: A flipping drive mechanism (43) is installed on the lifting plate (32). The moving part is the flipping output part of the flipping drive mechanism (43). The flipping drive mechanism (43) is used to drive the flipping output part to drive the pressing assembly (5) to move closer to or away from the transfer platform (6) in a flipping motion.
7. The carrier boat pinch structure of claim 6, wherein, The tilting drive mechanism (43) is a tilting drive cylinder, and the clamping assembly (5) includes: Connecting swing arm (54), which is mounted on the tilting output component of the tilting drive cylinder; A flip-up pressure plate (55) is installed on the connecting swing arm (54). When the lifting plate (32) and the flip-up output component move close to the transfer platform (6), the flip-up pressure plate (55) presses the vehicle boat (30) against the transfer platform (6). When the lifting plate (32) and the flip-up pressure plate (55) move away from the transfer platform (6), the flip-up pressure plate (55) makes way for the vehicle boat (30) to be placed on the transfer platform (6).
8. The carrier boat pinch structure according to any one of claims 2 to 6, wherein The mounting bracket (1) includes a support assembly (11) for docking with the transfer platform (6); and a mounting plate (12) mounted on the support assembly (11); The first linear drive mechanism (21) is a cylinder drive mechanism, which is installed on the support assembly (11) or the mounting plate (12). The movable bracket (3) is installed on the telescopic output component (212) of the cylinder drive mechanism. The first linear guide structure (22) is installed on the mounting plate (12). The movable bracket (3) is movably installed on the first linear guide structure (22) through the lifting guide component (221). The cylinder drive mechanism is used to drive the telescopic output component (212) to move vertically up and down, so as to drive the movable bracket (3) to move vertically up and down along the first linear guide structure (22) towards or away from the transfer platform (6) through the lifting guide component (221).
9. A carrier boat transfer apparatus, characterized by, It includes a transfer drive device (7) for driving the transfer platform (6) to transfer between target devices, and a carrier boat clamping structure as described in any one of claims 1-8, wherein the mounting bracket (1) is connected to the transfer platform (6), and the transfer platform (6) is provided with a plurality of carrier boat positions (A) for picking up and placing the carrier boat (30).
10. A photovoltaic production system comprising a reaction furnace (8) and a purification station (9), characterized in that, Also included is a carrier boat transfer apparatus as claimed in claim 9, said transfer drive means (7) being for driving the transfer platform (6) to transfer between said reactor furnace (8) and said purification station (9).
