UNIVERSAL CHIP DISPENSER

Description

CROSS REFERENCE TO RELATED APPLICATION

[0001] This application claims priority to Indian Patent Application 202141006548, filed February 17, 2021.

[0002] The present disclosure relates generally to devices for dispensing snacks. More specifically, the present disclosure relates to a touchless universal dispenser of chips designed to maintain crispness and reduce chip breakage as the chips are dispensed.BACKGROUND

[0003] Unlike popcorn machines, there are no widely available individualized chip dispensers from bulk product. Generally, customers purchase single servings of snacks in pre-packaged individualized serving amounts. For example, purchasing a bag of chips from a vending machine. The reasons for this are several. First, chips are prone to sogginess and staleness when exposed to atmospheric moisture over 24 hours or less. Second, it is challenging to segregate and keep the chips from coming in contact with customers and pests when dispensing from bulk product. For example, an open party bowl of chips. Third, it is difficult to avoid breakage as the chips are dispensed. Finally, given all the issues previously described, it is difficult to design a system that is independent of snack type, snack size, and container used to catch the dispensed snack. Further, dispensers of food items such as chips are known from documents US 2019 / 311568 A1 , US 2016 / 379434 A1, WO 2018 / 057045 A1, and US 2010 / 012676 A1.

[0004] A need exists to build a chip dispenser independent of chip size and chip ingredients. Further, a need exists to build a device that is capable of keeping the chip crisp for at least 24 hours, reduce chip breakage, and keep the chip clean of germs and pests.SUMMARY

[0005] Aspects and embodiments of the present invention are set out in the appended claims. These and other aspects and embodiments of the invention are also described herein.

[0006] The disclosed device provides a universal dispenser of snacks. Specifically, the dispenser may be used for any chip type and size, regardless of the presence or absence of seasoning. The snack dispenser is touchless and seals the bulk product in a food zone away from the machinery and outside environment. Additionally, the snack dispenser includes sensors that detect the presence of a receiving container to catch the dispensed chips. Further the snack dispenser includes a second sensor that detects when the receiving container is sufficiently filled. In this manner, the device is capable of operating without customer input.

[0007] The snack dispenser is a universal snack dispenser. Accordingly, snacks introduced into the snack dispenser may be selected from chips, pretzels, Cheetos ®< , crackers, and the like. The snack may include seasoning. The snack may be chips, in particular, corn-based, potato-based or vegetable chips.

[0008] The snack dispenser has i) a food zone and ii) a non-food zone. The food zone and non-food zone are completely separate. The food zone is defined by a chamber and the non-food zone may be contained in one or more housings. The chamber includes a first and a second slide, a conveyor belt, a dispensing chute, a flip lid, and may include a heating element. The snack dispenser further includes a first and a second sensor. In some embodiments, the snack dispenser may include at least three sensors.

[0009] In some embodiments, the snack dispenser is configured to keep the snack crisp for at least 24 hours. In some embodiments, the snack dispenser is configured to keep the snack crisp for at least 12 hours. In some embodiments, the snack dispenser is configured to control the atmospheric moisture content within the chamber.

[0010] In some embodiments, the snack dispenser is configured to dispense the snack without breakage. In some embodiments, the snack dispenser is configured to dispense chips without breakage. In some embodiments, the snack dispenser is configured to dispense chips with a reduced risk of breakage.

[0011] The snack dispenser includes a sensor to detect the presence of a receiving container. In some embodiments, the snack dispenser detects the presence of a receiving container without input from the customer (e.g., there are no buttons or digital screens for a customer to touch). In some embodiments, the snack dispenser detects when a sufficient amount of snack has been dispensed into the receiving container. In some embodiments, the snack dispenser detects when a sufficient amount of snack has been dispensed without input from the customer. In some embodiments, the snack dispenser is configured to detect a receiving container and a sufficient amount of snack dispensed independent of the type of receiving container used to catch the dispensed snack and independent of the type of snack dispensed.

[0012] In some embodiments, it is envisioned that a customer approaches the snack dispenser and places a receiving container in proximity to the dispenser. In some embodiments, a tray provides the location for the customer to place the receiving container. Once the snack dispenser detects the presence of the receiving container, the machine begins the process of dispensing snack from inside the chamber to the receiving container without input from the customer. The amount of snack to be dispensed is based on the available volume within the receiving container. The snack dispenser stops dispensing when it detects that a sufficient amount of snack has dispensed. The customer then removes the receiving container sufficiently filled with a crisp, consumable snack.

[0013] The invention extends to any snack dispenser covered by the appended claims.BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The following description accompanies the drawings, all given by way of non-limiting examples that may be useful to understand the disclosed devices. For simplicity and clarity of illustration, elements illustrated in the figures are not necessarily drawn to scale. For example, the dimensions of some elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference labels have been repeated among the figures to indicate corresponding or analogous elements. FIG. 1 is a perspective front view of an illustrative embodiment of a dispenser. FIG. 2 is a cut away perspective from the front illustrating the food zones and non-food zones. FIG. 3 is a cut-away side view of the chamber, duct, and second sensor. FIG. 4 is a cut-away perspective showing the chamber components and housing components. FIG. 5 is a cut-away view looking up into the dispenser showing the air inlet and air outlet. FIG. 6 is a cut-away view looking up into a dispenser showing another embodiment of the air inlet and air outlet. FIG. 7 is a cut-away view showing an embodiment of a duct and fan. FIG. 8 is a cut-away view of three non-food zones. FIG. 9 is a perspective view of an illustrative embodiment of a dispenser. FIG. 10 is a perspective view of an illustrative embodiment of a dispenser. FIG. 11 is a cut-away perspective looking down into the dispenser showing the chamber, slide, and conveyor belt. FIG. 12 is a cut-away perspective looking down into the dispenser showing the motor in the non-food zone coupled to the conveyor belt in the food zone. DETAILED DESCRIPTION

[0015] A universal snack dispenser 10 is disclosed wherein the geometry of the components are configured to reduce breakage of the snack as it travels through the dispenser to a waiting receiving container 34.

[0016] In an illustrative aspect, a universal snack dispenser 10 is provided. Referring to FIG. 1 and FIG. 2, the snack dispenser 10 comprises i) a food zone 2 and ii) a non-food zone 4. The non-food zone 4 is separated from the food zone 2 by a housing 46. In some examples, the snack dispenser 10 may include two non-food zones 4. In some examples, the snack dispenser 10 may include three non-food zones 4. In some examples, the snack dispenser 10 may include four non-food zones 4.

[0017] Referring to FIG. 3, the food zone 2 comprises a chamber 6 having a chamber base 8. The chamber 6 further comprises a slide 12, a conveyor belt 18, a dispensing chute 20, a flip lid 22, and may comprise a radiative heating element 42. In some examples, the radiative heating element 42 is a halogen lamp.

[0018] Referring to FIG. 3 and FIG. 5, the chamber 6 comprises a slide 12, a conveyor belt 18, a dispensing chute 20, and a flip lid 22. In some embodiments, the chamber 6 further comprises an air inlet 24.

[0019] Referring to FIG. 3, in some embodiments, the food zone 2 further includes an access opening 28 for introducing snacks into the chamber 6. In some embodiments, the access opening 28 further comprises a cover 30 configured to seal the access opening 28 from the outside atmosphere. In some embodiments, the cover 30 is selected from a lid, a hinged door, or a cap. In some embodiments, the access opening 28 is located at the top of the chamber 6. In some embodiments, the access opening 28 is located on a side of the chamber 6. Exemplary embodiments of a cover 30 are illustrated in FIG. 8, FIG. 9, and FIG. 10.

[0020] In one aspect, the cover 30 is removed or opened to reveal the access opening 28. A bulk quantity of snack is introduced to the chamber 6 by way of the access opening 28. The snack first makes contact with a slide 12. As will be described in more detail below, the slide 12 is configured to transport the snack from the access opening 28 down to the conveyor belt 18. The angle of slide 12 and the conveyor belt 18 reduce stress on the snack resulting in reduced breakage. The conveyor belt 18 is configured to transport the snack to the dispensing chute 20. In one aspect the dispensing chute 20 is positioned below the conveyor belt 18 so that the snack can be dropped from the conveyor belt 18 into the dispensing chute 20. The width of the dispensing chute and motion of the conveyor belt 18 are configured to introduce the least amount of stress possible on the snack, thus reducing breakage. The dispensing chute 20 is coupled to the flip lid 22. The flip lid 22 is positioned underneath the dispensing chute 20 to transport snack from the conveyor belt 18, through the dispensing chute 20, and to the flip lid 22. In some aspects, the flip lid 22 is in an open position before the conveyor belt 18 begins moving snack from the slide 12 to the dispensing chute 20. The flip lid 22 transports the snack from the dispensing chute 20 to the receiving container 34.

[0021] In some embodiments, the air inlet 24 and the air outlet 26 are coupled to the non-food zone 4. Referring to FIG. 4 and FIG. 8, in some embodiments, the air inlet 24 is located at the chamber base 8 and the air outlet 26 is located at the top of the chamber 6. Referring to FIG. 4 and FIG. 5, in some embodiments, the air inlet 24 and the air outlet 26 are located at the top of the chamber 6. In some embodiments, the air inlet 24 and the air outlet 26 each include a screen as illustrated in FIG. 6 and FIG. 7.

[0022] Referring to FIG. 4, FIG. 5, and FIG. 6, in some embodiments, the air inlet 24 is contained in a duct 44. In some embodiments, the duct 44 is separated from the food zone 2 and includes a fan 40 and a heating element 42 as illustrated in FIG. 6 and FIG. 7.

[0023] In some embodiments, the air inlet 24 delivers hot air into the chamber 6. The hot air is capable of maintaining a crisp snack by removing moisture from the air in the chamber 6. In some embodiments, the snack dispenser 10 further includes a moisture sensor to detect and maintain a constant atmospheric moisture percentage with the chamber 6. In some embodiments, the temperature of the heating element 42 is adjusted in response to the moisture content in the atmosphere in the chamber 6 or outside the chamber 6. In some embodiments, the detection of the chamber's moisture content and the temperature of the heating device is controlled by a printed circuit board. In some embodiments, the printed circuit board is located in the non-food zone 4.

[0024] In some embodiments, the duct 44, the air inlet 24, the chamber 6, and the air outlet 26 are in fluid communication. In some embodiments, a vent is coupled to the air outlet 26 to vent moist air.

[0025] Referring to FIG 7, in some embodiments, the heating element 42 is a heating coil. In some embodiments, the fan 40 continuously cycles the hot air into the chamber 6. In some embodiments, the hot air is configured to remove moisture from the food zone 2. In some embodiments, the hot air maintains the chamber 6 at about 40 °C. In some embodiments, the hot air maintains the chamber 6 between about 35 °C to about 55 °C. In some embodiments, the hot air maintains the chamber 6 between about 40 °C and about 45 °C.

[0026] In some embodiments, the chamber 6 is made of food grade materials acceptable to food safety standards. In some embodiments, the chamber 6 is made of plastic, metal, ceramic, glass, or a combination thereof. In some embodiments, the plastic is acrylic. In some embodiments, the metal is aluminum or steel. In some embodiments, the chamber 6 is configured to hold between about 0.5 kg to 6 kg of snack. In some embodiments, the chamber 6 is configured to hold between about 0.5 kg to 4 kg of snack.

[0027] The slide 12 is configured to receive and reduce snack breakage as the snack is transported through the snack dispenser 10. The position and angle of the slide 12, plays a part in lowering the impact of force felt by the snack and maintaining a smooth transport through the snack dispenser 10. In some embodiments, the slide 12 is made of plastic, metal, ceramic, or a combination thereof.

[0028] Referring to FIG. 3, FIG. 9, and FIG. 11, the slide 12 is configured to receive the snack from the access opening 28 and is positioned to slope down at an angle away from the access opening 28. The slide 12 includes a first slide 14 that is configured to receive and deliver the snack to a second slide 16. Referring to FIG. 9, the second slide 16 is positioned to slope down in a direction opposite the first slide 14. Referring to FIG. 11, the second slide 16 is positioned perpendicular to the first slide 14. In some embodiments, the first slide 14 is positioned above the second slide 16. In some embodiments, the first slide 14 and the second slide 16 are tapered down to the conveyor belt 18. In some embodiments, the first slide 14 and the second slide 16 are configured to deliver the snack to the conveyor belt 18. In some embodiments, the second slide 16 is configured to deliver the snack from the first slide 14 to the conveyor belt 18.

[0029] In some embodiments, the slide 12 is sloped downward at an angle of about 30° to about 70° from the chamber base 8. In some embodiments, the slide 12 is sloped downward at an angle of about 60°, about 55°, about 50°, or about 45° from the chamber base 8. In some embodiments, when the slide 12 includes the first slide 14 and second slide 16, the second slide 16 is sloped downward at an angle of about 30° to about 70° from the chamber base 8. In some embodiments, the second slide 16 is sloped downward at an angle of about 60°, about 55°, about 50°, or about 45° from the chamber base 8.

[0030] Referring to FIG. 12, in some embodiments, the conveyor belt 18 is driven by a motor 48 located in the non-food zone 4. In some embodiments, the conveyor belt 18 is a bucket conveyor belt. In some embodiments, the conveyor belt 18 includes buckets configured to receive a specified amount of snacks. Referring to FIG. 3 and FIG. 11, in some embodiments, the angle from the slide 12 or second slide 16 to the conveyor belt 18 is configured to reduce snack breakage by minimizing the force of impact exerted on the snack as it is delivered to the conveyor belt 18.

[0031] In some embodiments, the conveyor belt 18 is made of a food grade material. In some embodiments, the conveyor belt 18 includes a tension control mechanism 32 to prevent snack debris or powdered spices from clogging the conveyor belt 18 mechanism. As shown in FIG. 3, in some embodiments, the tension control mechanism 32 includes a spring loaded third roller to maintain tension in the conveyor belt 18.

[0032] Referring to FIG. 3, in some embodiments, the conveyor belt 18 is coupled to the dispensing chute 20. In some embodiments, the dispensing chute 20 is warmed by the hot air, and wherein the hot air maintains the dispensing chute 20 at about 40 °C to about 50 °C. In some embodiments, the geometry of the dispensing chute 20 reduces snack breakage. For example, in some embodiments, the chute's width and depth match the size of the flip lid 22 to avoid surfaces for the snack to crack on. Further, in some embodiments, the area within the dispensing chute 20 is large enough to accommodate any size snack without concern for clogging or crushing. In some embodiments, the dispensing chute 20 is configured to deliver the snack through the flip lid 22 into the receiving container 34. Referring to FIG. 3, in an illustrative embodiment, the dispensing chute 20 is located above the flip lid 22.

[0033] Referring to FIG. 3 and FIG. 10, in some embodiments, the flip lid 22 is configured to open in the presence of a receiving container 34. In some embodiments, the receiving container 34 may be selected from a vessel, a plate, a carton, a cup, a bowl, a bag, a clam shell packaging, or a box. In some embodiments, the flip lid 22 has a width of about 65 mm to about 85 mm. In some embodiments, the width is about 70 mm to about 75 mm. In some embodiments, the width is 74.5 mm.

[0034] In some embodiments, the flip lid 22 is configured to open to an opened position when a first sensor 36 senses a receiving container 34, and close to a closed position when a second sensor 38 determines the receiving container 34 has a sufficient amount of snack. Herein, the term "sufficient amount of snack" means wherein the receiving container 34 is filled at least about 70%, at least about 75%, at least about 80%, at least about 85%, at least about 90%, at least about 95%, or at least about 100% with the dispensed snack. The percentage full can be programmed into the snack dispenser 10 software on the printed circuit board. In some embodiments, when the flip lid 22 is in the closed position, the food zone 2 is sealed from outside elements. Referring to FIG. 3, in some embodiments, the flip lid 22 is coupled to a first sensor 36. The first sensor 36 is coupled to the printed circuit board in the non-food zone 4. In some embodiments, the first sensor 36 is configured to detect the presence of a receiving container 34. As illustrated in FIG. 3 and FIG. 10, the sensor is activated when the receiving container 34 is placed under the flip lid 22. In some embodiments, the flip lid 22 is coupled to the second sensor 38. The flip lid 22 moves to the closed position once the second sensor 38 detects a sufficient amount of snack has been dispensed into the receiving container 34.

[0035] In some aspects, the flip lid 22 opens to a position having an angle of between about 75 ° to about 110 ° to a tray. In some embodiments, the flip lid 22 opens to an opened position at a slight angle (i.e., not 90 °) to the tray. In this manner, the flip lid 22 transports the snack from the dispensing chute 20 to the receiving container 34 in a manner that reduces the force and stress on the snack compared to the snack being dropped straight down from the dispenser.

[0036] In some embodiments, the first sensor 36 is coupled to the motor 48 that drives the conveyor belt 18. In one aspect, once the first sensor 36 detects the presence of a receiving container 34, the flip lid 22 opens and the motor 48 drives the conveyor belt 18. Once the second sensor 38 detects that a sufficient amount of snack has been dispensed, the motor 48 stops turning and the flip lid 22 closes to the closed position.

[0037] In some embodiments, the first sensor 36 and the second sensor 38 are coupled to the non-food zone 4. In some embodiments, the first sensor 36 is located below the flip lid 22. Referring to FIG. 3 and FIG. 10, in some embodiments, the second sensor 38 is located in front of the flip lid 22. In some embodiments, the first sensor 36, the second sensor 38, or both are infrared (IR) sensors.

[0038] In some embodiments, the snack dispenser 10 further includes a tray positioned below the flip lid 22. The tray is configured to receive the receiving container 34. In some embodiments, the tray is detachable. In some embodiments, the tray is made of metal or plastic. In some embodiments, the tray has a flat surface for placing the receiving container in a position ready to accept dispensed snack. In some embodiments, the tray comprises raised ridges to hold the receiving container 34 in place or to prevent the receiving container 34 from sliding or falling over. In some embodiments, the tray can fold from a vertical or nearly vertical closed position to a flat open position. In the open position, the tray is capable of receiving a receiving container 34. In some aspects, the distance of the tray to the flip lid 22 can be adjusted to further reduce the forces felt by the snack as it is dispensed into a receiving container 34.

[0039] In some embodiments, the non-food zone 4 is sealed from the food zone 2. Referring to FIG. 2, FIG. 4, and FIG. 12, in some embodiments, the non-food zone 4 comprises a housing 46, a motor 48, electronics, and a printed circuit board. In some embodiments, the housing 46 is made of sheet metal or plastic or a combination thereof.

[0040] In some embodiments, the motor 48 is coupled to the first sensor 36 and second sensor 38. In some aspects, the first sensor 36 provides a signal for the motor 48 to drive and the second sensor 38 provides a signal for the motor 48 to stop. In some embodiments, the motor 48 is programmed on a timing mechanism to run for a set amount of time when the first sensor 36 is activated.

[0041] In some embodiments, the snack dispenser 10 comprises two food zones 2 and one non-food zone 4. In some embodiments, the snack dispenser 10 comprises two first sensors 36 and two second sensors 38. In some embodiments, the snack dispenser 10 further comprises two trays configured to receive receiving containers 34. In some embodiments, the two food zones 2 comprise two access openings 28 covered by a single lid. In some embodiments, the two foods zones 2 may dispense the same snack or different snacks. In some embodiments, the non-food zone 4 is configured to allow one food zone 2 to dispense a snack, while the second food zone 2 is not active. In other embodiments, the non-food zone 4 is configured to dispense snacks from more than one food zone 2 at or nearly at the same time. In some embodiments, wherein the snack dispenser includes two food zones 2, the non-food zone 4 may use a single motor 48 or two separate motors 48 to drive the conveyor belts 18. In some embodiments, the first conveyor belt 18 operates independently of the second conveyor belt 18.

[0042] A method of dispensing a snack on demand from a snack dispenser 10 is provided. The method comprises i) receiving a signal that a receiving container 34 is present; ii) opening a flip lid 22; iii) engaging a motor 48 to turn a conveyor belt 18; iv) receiving a signal that the receiving container 34 has a sufficient amount of snack; v) disengaging the motor 48; and vi) closing the flip lid 22.

Claims

1. A snack dispenser comprising: i) a chamber (6) that defines a food zone (2) configured to contain a snack product, the chamber comprising means for conveying (14, 16, 18) the snack product from the food zone to a flip lid (22) for dispensing; and ii) a non-food zone (4) physically separated from the food zone and including a motor (48) for driving the conveying means, a first sensor (36) configured to detect the presence of a receiving container (34) and second sensor (38) associated with the flip lid and the motor; wherein the flip lid moves to an opened position and the motor drives the conveying means when the receiving container is detected by the first sensor; characterised in that the means for conveying includes a first slide (14) configured to receive and deliver the snack to a second slide (16), the first slide being sloped downwardly from a top of the chamber to a base (8) of the chamber and being oriented perpendicularly to and opposite the second slide that is sloped downwardly from the top of the chamber to the base of the chamber such that the snack product travels from the first slide to the second slide and onto a conveyor belt (18) which moves the snack product to a dispensing chute (20) that is in communication with the flip lid.

2. The snack dispenser of claim 1, wherein the second sensor is configured to detect when a sufficient amount of snack has been dispensed into the receiving container.

3. The snack dispenser of claim 1 or 2, wherein the motor is configured to stop driving the conveying means and the flip lid moves to a closed position when the second sensor detects a sufficient amount of snack is dispensed into the receiving container.

4. The snack dispenser of any preceding claims, wherein the chamber further comprises a fan (40) and a heating element (42).

5. The snack dispenser of claim 4, wherein the heating element and fan are configured to cycle hot air into the chamber.

6. The snack dispenser of any preceding claims, further comprising a moisture sensor configured to detect the moisture content within the chamber.

7. The snack dispenser of claims 4 to 6, wherein the heating element is configured to maintain a crisp snack for at least 24 hours in response to the detected moisture content.

8. The snack dispenser of any preceding claims, wherein the first sensor is positioned below the flip lid and the second sensor is positioned in front of the flip lid.

9. The snack dispenser of any claims 6 to 8, wherein the first sensor, second sensor, moisture sensor, heating element, and motor are electrically connected to a circuit board.

10. The snack dispenser of any of claims 1 to 9, wherein the flip lid forms an angle to the receiving container when the flip lid is in the opened position to reduce stress on the snack as it is conveyed from the chamber to the receiving container.