Device for the mixing of powdered particles
The mixing device with dual sieved input openings and multiple mixing zones efficiently mixes particles of varying sizes, ensuring homogeneous blends and avoiding agglomerates, suitable for large-scale food production.
Patent Information
- Application Number
- EP2023174307
- Authority / Receiving Office
- EP · EP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-08-24
- Filing Date
- 2023-05-19
- Publication Date
- 2025-08-27
- Estimated Expiration
- 2043-05-19
AI Technical Summary
Existing mixing technologies for powdered and granulate particles are inefficient and time-consuming, particularly when dealing with particles of varying sizes, leading to undesired agglomerates and inconsistent mix ratios.
A mixing device with a vertical mixing body and dual input openings equipped with sieves of varying sizes, allowing simultaneous addition of particles with different agglomeration properties, and a mixing assembly generating multiple zones to achieve homogeneous mixing without agglomerates.
Enables efficient, time-effective mixing of particles with varying sizes to produce a well-determined homogeneous mixture with precise mix ratios, suitable for large batches and fragile products like food ingredients.
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Abstract
Description
[0001] The present invention relates to the area of mixing and packaging of powders. In particular, the invention relates to a dynamic mixer that mixes precisely measured raw materials to a homogeneous mixture. The present invention further involves a method for mixing powders in a mixing space containing a rotating mixing body.State of the Art of Technology
[0002] In the food industry it is important to mix food products together. Mixing processes in which granulate or powdered particles must be mixed together are often used. In practice it is often desirable to mix particles with differing agglomeration properties or to mix powdered particles with granulate particles, meaning mixing particles of solid material of various sizes.
[0003] In this, it is important that a mixed product is achieved with a good homogeneity and mixture ratio, and that no undesired agglomerates are added.
[0004] It is known to use a sieve to filter out the undesired particles out of the food products. This known technique has the disadvantage that it is a time consuming, and possibly manual, process. In particular, when this must be used with particles of various sizes.
[0005] CN 112452226 A discloses a mixing device with a mixing chamber encompassing two inlet openings and two discharge ports.Objective of the invention
[0006] The present invention and the preferred embodiments thereof have the goal of offering a solution for one or more of the disadvantages presented. One objective of the invention can therefore be to provide a mixing device of the aforementioned type that allows for the effective and efficient mixture of powdered particles with granulate particles.Description of the invention
[0007] This objective is achieved, according to the invention, with a mixing device that displays the technical characteristics of the independent claim 1. The current invention is a mixing device for forming mixed powdered food products. In particular, the invention involves a mixing device with at least one vertical mixing body that rotates around an essentially vertical axis for mixing at least two types of powder.
[0008] In a first aspect of the invention, which may occur in combination with the other aspects and embodiments of the invention described herein, the invention comprises a mixing device for forming mixed powder containing a mixing chamber suitable for mixing powdered particles. The mixing chamber can have a minimum volume of 1000 liters, preferably 3000 liters, to be able to create large quantities in one batch.
[0009] The mixing chamber is equipped with at least one outlet opening to discharge mixed powder as well as two input openings at a distance from each other, in a top side of the mixing chamber, for separate addition of the powdered particles in the mixing chamber. There is a mixing assembly in the mixing chamber to generate at least one mixing zone, the mixing assembly encompassing preferably in each mixing zone one vertical mixing body that rotates around an essentially vertical axis for mixing at least two types of powder.
[0010] Both input openings are equipped with a first, finer sieve with smaller maximum sieve openings and a second, coarser sieve with larger maximum sieve openings respectively. Therefore, it is possible to introduce particles with different agglomeration properties in a time-efficient manner, such as simultaneously, without undesired agglomerates remaining in the sieve. Ultimately, a mixed product is achieved with a well-determined homogeneity and mix ratio.
[0011] A first embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the maximum surface of the sieve openings of the first sieve falls between 10 and 100 mm 2< , preferably about 25 mm 2< .
[0012] A second embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the maximum surface of the sieve openings of the second sieve falls between 400 and 1600 mm 2< , preferably about 525 mm 2< .
[0013] A third embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the first sieve is designed as a vibrating sieve and / or wherein the second sieve is designed as a vibrating sieve. In other embodiments, the first and / or second sieve may be designed as a rod sieve, a flat sieve, a rotating sieve, a shaking sieve, an oscillating sieve and a sieve that rocks back and forth.
[0014] A fourth embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the input openings are designed as sunken openings that are consistent in shape and dimensions with the first and second sieves.
[0015] A fifth embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the mixing chamber is designed to symmetrically rotate around a vertical axis. For example, the mixing chamber is designed as a cylinder with a figure-eight base surface.
[0016] A sixth embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the mixing assembly is designed for the generation of two mixing zones in the mixing chamber, the assembly encompassing preferably two vertical mixing bodies for the generation of the two mixing zones that rotate respectively around essentially vertical axes for the mixing of at least two types of powders.
[0017] A seventh embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein each mixing body is designed as a ribbon mixer. The spiral shaped ribbon makes a three-dimensional mixture of various ingredients possible; a rotating, upward flow on the sides, as well as a downward flow in the middle. The embodiment is particularly suitable for the mixing of fragile products, such as in the food industry.
[0018] According to the invention, the vertical mixing body is designed for the generation of a first mixing zone and wherein the mixing assembly also has a horizontal mixing body for the generation of a second mixing zone, such as a side mixer as described in BE 1023611.
[0019] A ninth embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the horizontal mixing body is designed as a central axis or central tube equipped with at least one mixing device, wherein the at least one mixing device has a housing with a central opening that can be slid over the central axis or central tube and wherein the housing has at least one cutting element wherein the at least one cutting element welded seamlessly to the housing.
[0020] A tenth embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein in the mixing chamber there is at least one sprayer to spray a liquid in the second mixing zone.
[0021] An eleventh embodiment, which can occur in combination with the other aspects and embodiments of the invention described herein, involves an aforementioned mixing device, wherein the sprayer atomizes the liquid.
[0022] In a second aspect of the invention, which can occur in combination with the other aspects and embodiments of the invention described herein, the invention involves a method for forming a mixed powder for food products encompassing the steps of the provision of an aforementioned mixing device; the simultaneous addition of first and second powdered particles via the first and second input openings respectively into a mixing chamber of the mixing device; and the mixing of the first and second powdered particles in the mixing chamber. In a preferred embodiment, the mixing chamber has a fill level of at least 10% after the powdered particles are added.Summary description of the figures
[0023] The invention will be explained in more detail using an example embodiment shown in the figure.
[0024] Figure 1 shows an openwork view of a simplified representation of a mixing device according to one embodiment of the present invention.Detailed description of the figures
[0025] The current invention will be described with regard to certain embodiments and with reference to certain drawings, but the invention is not limited to these and is only determined by the claims. The figures described are only schematic and non-limiting. In the figures, the size of certain element may be exaggerated and not drawn to scale for illustrative purposes. The dimensions and the relative dimensions are not necessarily consistent with actual practical designs of the invention.
[0026] In addition, terms such as "first, "second, "third" and the like in the descriptions and in the claims are used to differentiate between comparable elements are not necessarily to describe a sequential or chronological order. The terms are interchangeable under suitable circumstances and the embodiments of the invention may be applied in sequences other than those described or illustrated here.
[0027] In addition, the terms, top, bottom, over, under and the like in the description and claims are used for illustrative purposes and not necessarily to describe relative positions. The terms used are interchangeable under fitting circumstances and the embodiments of the invention described can be applied in other orientations than described or illustrated here.
[0028] Furthermore, the various embodiments, even though called "preferred designs" must be considered rather as a manner of example of how the invention can be designed than as a limitation of the range of the invention.
[0029] The term "encompassing", used in the claims, must not be interpreted as being limited to the resources or steps listed after it. The term does not exclude other elements or steps. The term should be interpreted as specifying for the presence of the listed features, elements, steps or components which are referenced, but does not exclude the presence or addition of one or more other features, elements, steps or components or groups thereof. The range of the expression "a design encompassing resources A and B" must thus not be limited to designs that consist only of A and B.
[0030] The systems represented in the figures are mixing devices, or elements for these, for the mixing of a first and second powder.
[0031] Figure 1 shows a mixing device 1 for creating a mixed powder from a first and a second powder encompassing a cylindrical mixing chamber 4 suitable for receiving the first and second powders. The mixing chamber has two input openings 2, 3 in a top surface at a distance from each other for the respective addition of the first and second powders. The mixing chamber also has multiple ribbon shaped mixing bodies 11, 21 for mixing the additive powders. On the bottom of the mixing chamber 4 there are one or more discharge openings 5 for discharging the mixed powder.
[0032] A first of the input openings 2 has a first cylindrical sub-chamber 10 of the mixing chamber 4 and is designed for the addition of the first powder into the first sub-chamber 10 via a first, finer sieve 6 with smaller maximal sieve openings. A second input opening 3 is provided in a second cylindrical sub-chamber 20 of the mixing chamber 4 and is designed for the addition of the second powder into the second sub-chamber 20 via a second, coarser sieve 7 with larger maximal sieve openings.
[0033] The first of the ribbon-shaped mixing bodies 11 is located in the first cylindrical sub-chamber and extends vertically between the top surface 8 and the bottom surface 9. The second of the mixing bodies 21 is located in the second cylindrical sub-chamber 20 and extends vertically between the top surface 8 and the bottom surface 9. Both mixing bodies 11, 21 are designed to rotate around an essentially central, vertical axis of the respective sub-chamber 11, 21 to mix the added powders together.
[0034] The mixing chamber also encompasses a first and / or second sprayer 18, 28 to spray a liquid into the respective cylindrical sub-chamber. Near each sprayer there is a side mixer 19, 29 for mixing the powdered particles with the sprayed liquid.List with reference numbers
[0035] 1.Mixing device 2.Input opening 3.Input opening 4.Mixing chamber 5, 5'.Discharge opening 6.Finer sieve 7.Coarser sieve 8.Top surface of the mixing chamber 9.Bottom surface of the mixing chamber 10.First sub-chamber 11.First ribbon-shaped mixing bodies 18.Sprayer 19.Side mixer 20.Second sub-chamber 21.Second ribbon-shaped mixing bodies 28.Sprayer 29.Side mixer
Claims
1. Mixing device for forming mixed powders for food products encompassing a mixing chamber (10) suitable for mixing powdered particles, the mixing chamber containing at least one discharge opening (5) for discharging mixed powder, as well two input openings (2, 3) at a distance from each other in a top side of the mixing chamber for the separate addition of powdered particles into the mixing chamber. wherein there is a mixing assembly in the mixing chamber to generate at least one mixing zone, the mixing assembly encompassing preferably in each mixing zone one vertical mixing body (11; 21) that rotates around an essentially vertical axis for mixing at least two types of powder, wherein both input openings (2, 3) are respectively covered with a first, finer sieve (6) with smaller maximum sieve openings and a second, coarser sieve (7) with larger maximum sieve openings respectively, wherein the vertical mixing body (11; 21) is designed for the generation of a first mixing zone and wherein the mixing assembly also has a horizontal mixing body (19; 29) for generating a second mixing zone.
2. Mixing device according to claim 1, wherein the maximum surface of the sieve openings of the first sieve falls between 10 and 100 mm2, preferably approximately 25 mm2.
3. Mixing device according to claim 1 or 2, wherein the maximum surface of the sieve openings of the second sieve falls between 400 and 1600 mm2, preferably approximately 525 mm2.
4. Mixing device according to one of the preceding claims, wherein the first and / or second sieve is designed as a vibrating sieve.
5. Mixing device according to one of the preceding claims, wherein the input openings are designed as sunken openings that are consistent with the respective sieve in shape and dimensions.
6. Mixing device according to one of the preceding claims, wherein the mixing chamber is designed to be rotationally symmetrical.
7. Mixing device according to one of the preceding claims, wherein the mixing assembly is designed for the generation of two mixing zones.
8. Mixing device according to claim 7, wherein the mixing assembly contains two vertical mixing bodies (11, 21) for the generation of two mixing zones that rotate respectively around essentially vertical axes for mixing of at least two types of powder.
9. Mixing device according to claim 8, wherein each mixing body (11; 21) is designed as a ribbon mixer.
10. Mixing device according to claim 1, wherein the horizontal mixing bodies (19; 29) are designed as a central axis or central tube equipped with at least one mixing device, wherein the at least one mixing device has a housing with a central opening that can be slid over the central axis or central tube and wherein the housing has at least one cutting element wherein the at least one cutting element welded seamlessly to the housing.
11. Mixing device according to one of the preceding claims, wherein there is at least one sprayer in the mixing chamber for spraying a liquid into the second mixing zone.
12. Mixing device according to claim 11, wherein the sprayer (10) atomizes the liquid.
13. Method for producing a mixed powder for food products encompassing the steps of: providing a mixing device according to one of the preceding claims; the simultaneous addition of a first and second powder particles via the first and second input openings respectively into a mixing chamber of the mixing device; mixing the first and second powdered particles in the mixing chamber.
Citation Information
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