Modular attachment load system

The MALS system addresses the limitations of existing load-bearing equipment by enabling secure, stable, and efficient attachment of items at any angle using hourglass/teardrop-shaped apertures, ensuring stability and ease of use.

EP4442158B1Active Publication Date: 2026-05-27MIRONSKI TOMASZ B

Patent Information

Authority / Receiving Office
EP · EP
Patent Type
Patents
Current Assignee / Owner
MIRONSKI TOMASZ B
Filing Date
2024-03-20
Publication Date
2026-05-27

AI Technical Summary

Technical Problem

Existing load-bearing equipment systems, such as MOLLE, face challenges in providing secure, stable, and efficient attachment, adjustment, and removal of items at any angle without sagging, while maintaining strong connections and minimizing material snagging.

Method used

A modular attachment load system (MALS) with hourglass/teardrop-shaped apertures (PORTALS) allows items to be attached at any angle, using binding materials like cords, through a method involving threading and securing, ensuring stable and strong connections without sagging.

Benefits of technology

The MALS provides a lightweight, user-friendly system for attaching items to surfaces at any angle, ensuring stability and ease of attachment, adjustment, and removal, while reducing material weight and cost.

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Abstract

A modular attachment load system includes a substrate having multiple spaced apart holes; a binding material; and an article having spaced apart holes aligned with a portion of the substrate's holes. A method of using the system includes securing an end of the binding material to the substrate; positioning the article against the substrate; threading the binding material through one of the articles' holes; threading the binding material alternately through the substrate's holes and the article's holes; and securing a second end of the binding material to the substrate.
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Description

BACKGROUND OF THE INVENTION

[0001] The present invention relates to load carrying equipment and, more particularly, to a modular attachment load system.

[0002] Modular Lightweight Load-carrying Equipment (MOLLE) is the current generation of load-bearing equipment and backpacks utilized by a number of North Atlantic Treaty Organization (NATO) armed forces. The MOLLE pack's modularity is derived from the use of Pouch Attachment Ladder System (PALS) webbing as rows of heavy-duty nylon stitched onto the vest to allow for the attachment of various MOLLE-compatible pouches and accessories.

[0003] Currently, there are several types of related systems. Some of these systems attempt to secure MOLLE components with ease and minimal effort for the user but fail to meet the needs of the military, law enforcement officers (LEO), and civilians as a result. MOLLE and MOLLE components are limited to vertical attachments unless the manufacturer creates the MOLLE attachments oriented to the desired direction. Other systems attempt to minimize movement between MOLLE and MOLLE-compatible items, but these systems provide weak connections between MOLLE and MOLLE-compatible items that cause material to sag. Furthermore, when standard MOLLE is subject to stress, the attachment points do not offer stationary or static positions for mounted accessories. Still other systems profess to offer quick removal of MOLLE attachments, but also fail to meet the military's, LEO,'s and civilians' needs because multiple pieces of material snag on the sagging internal materials during the removal process. Users become frustrated due to the lack of speedy attachment, adjustment, and removal of items from the surface.

[0004] As can be seen, there is a need for a lightweight device that allows the user to attach items to a surface at any location and at any angle, without sagging, such that the attachment provides strength and stability. Moreover, there is a need for an efficient and fluid method of attachment, adjustment, and removal utilizing the device. US 2019 / 000221 A1 discloses a modular attachment load system with a matrix array layer through which are formed elongated octagon apertures. From US 2009 / 117300 A1 a modular attachment system and method is known. This system comprises an interwoven material matrix with a first set of fabric strips interwoven in perpendicular arrangement with a second set of fabric strips to form a plurality of loops.SUMMARY OF THE INVENTION

[0005] In one aspect of the present invention, a modular attachment load system of claim 1 comprises a substrate having a plurality of spaced apart apertures; a binding material; and an article having spaced apart apertures aligned with a portion of the plurality of spaced apart apertures.

[0006] In another aspect of the present invention, a method of using a modular attachment load system of claim 5 comprises securing an end of a binding material to a substrate having a first plurality of spaced apart apertures; positioning an article having a second plurality of spaced apart apertures against the substrate; threading the binding material through one of the second plurality of spaced apart apertures; threading the binding material alternately through the first plurality of spaced apart apertures and the second plurality of spaced apart apertures; and securing a second end of the binding material to the substrate.

[0007] The system relies on readily available binding materials, reducing the cost of materials and labor while providing speedy, efficient, and user-friendly attachment, adjustment, and removal process of modular attachment load system (MALS)-compatible items from a lightweight MALS surface. The inventive system may be used in any field that requires attaching objects to surfaces or to each other.

[0008] These and other features, aspects and advantages of the present invention will become better understood with reference to the following drawings, description, and claims.BRIEF DESCRIPTION OF THE DRAWINGS

[0009] FIG. 1 is a perspective view of a modular attachment load system according to an embodiment of the present invention, shown in use; FIG. 2 is a detail perspective view thereof; FIG. 3 is a sectional view thereof, taken along line 3-3 in FIG. 1; FIG. 4 is a schematic view of a modular attachment load system according to another embodiment of the present invention, with a load bearing garment shown in phantom, illustrating the versatility of the system; FIG. 5 is another schematic view thereof; FIG. 6 is another schematic view thereof; FIG. 7 is another schematic view thereof; FIG. 8 is another schematic view thereof; FIG. 9 is another schematic view thereof; FIG. 10 is another schematic view thereof; FIG. 11 is another schematic view thereof; FIG. 12 is another schematic view thereof; FIG. 13 is another schematic view thereof; FIG. 14 is another schematic view thereof; FIG. 15 is another schematic view thereof; and FIG. 16 is another schematic view thereof. DETAILED DESCRIPTION OF THE INVENTION

[0010] The following detailed description is of the best currently contemplated modes of carrying out exemplary embodiments of the invention. The description is not to be taken in a limiting sense but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.

[0011] Broadly, one embodiment of the present invention is a modular attachment load system (MALS) comprising a substrate having hourglass- or teardrop-shaped apertures, for example, having a shape of an infinity symbol, operative to stably and strongly support components bound thereto in any direction and relative position.

[0012] MALS-compatible items may attach to a material at any angle and are not limited to vertical positioning as are prior art systems. Items may be mounted to the MALS surface at any angle, including horizontally and vertically, becoming fully fused to the MALS network (i.e., the mounting surface, such as a plate carrier, cummerbund, pouch, bag, or rucksack) without sagging and providing stationary status of 2 mounted items. In other words, the object being mounted and the mounting surface are joined together so securely, there is no concern that the object will unintentionally detach.

[0013] The MALS contains hourglass / teardrop shapes, holes, cuts, referred to herein as PORTALS, which may withstand the stress of weaving material through, a single PORTAL multiple times, preventing ripping. For example, the portals may be rounded teardrop shapes, making them stronger than prior art material apertures. The binding material may be woven through, in-between, over and under, and / or adjacent to a portal or portals. PORTALS reduce the overall weight of the material.

[0014] THE MALS grid may be selected from but is not limited to a substrate or medium selected from the group consisting of: garments, non-wearable surfaces such as the back of a vehicle seat, equipment, material, plate carrier, cummerbunds, belts, pants, t-shirts, helmet covers, jackets, magazine pouches, boots, shoes, vests, backpacks, rucksacks, and any combination thereof. Garments themselves may serve as a substrate or a substrate may be attached to a garment, for example with hook-and-loop connectors.

[0015] The associated method may include but is not limited the following steps: providing a material including PORTALS, as defined before; and attaching MALS-compatible accessories through the PORTALS.

[0016] The dimensions of the MALS and PORTAL are not particularly limited. In some embodiments, the PORTALS may have a preferred diameter of about 0.23 inches (6 mm) and may be strategically spaced about 0.43 inches (11 mm) apart from left to right and about 0.31 inches (7.83 mm) apart from top to bottom on the substrate.

[0017] The disclosed device provides users the option to create connection points with one continuous strand of material or to create multiple connection points with numerous strands of materials. Materials in any range of thickness and length are readily available for consumers to mount items to the MALS surface, including cords, shoelaces, string, 550 cord, dental floss, thread, etc. A material or mixture of materials may be selected for precise use.

[0018] In some embodiments, a method of using a modular attachment load system comprises securing a single end, or multiple ends, of a binding material (such as a cord used to mount an object to the MALS) through a step selected from but not limited to the group consisting of: tie-down, tie-in, tie, stuffing, knotting, tucking, braiding, twist, spiral, warp, bending, crimping, gathering, intertwine, double over, folding, curling, hemming, corrugating, tightening, joining, hitching, linking, bracing, fastening, strapping, bonding, connecting, cord locks, toggles, branding, burnishing, melting, burning, gluing, fusing, welding, clamping, merging, etc. and any combination thereof.

[0019] The disclosed device is structurally different from prior art devices due to the presence of PORTALS having asymmetrical, symmetric, geometric, and / or non-geometric apertures. These portals enable a variety of connections between the MALS and MALS-compatible items, including prior art MOLLE-compatible items. The PORTALS are placed on the substrate and on the attachable items in such a way that the items can be attached in any direction relative to the substrate, i.e., not just vertically or horizontally, provided that the portals of the item abut the portals of the substrate, in reference to facing angles or rotation.

[0020] Referring to Figures 1 through 3, Figure 1 illustrates a modular load attachment system according to an embodiment of the present invention, comprising a load bearing garment 10, such as a plate carrier, having a plurality of slots or portals 16 with accessories 12, 14 bound thereto with a line 18 which may be, for example, a shoelace.

[0021] As shown in Figure 2, an accessory 12 may be bound to the load bearing garment 10 by drawing the line 18 through portals 16 on the accessory 12 and the load bearing garment 10 with a needle 20.

[0022] Figure 3 illustrates the attachment configuration of the accessory 12 on the garment 10, wherein the line 18 is passed through alternating portals 16 on each, e.g., from a portal 16 on the garment 10 to a portal 16 on the accessory 12 and back to another portal 16 on the garment 10. The slots 16 are present in rows with apertures sufficiently small that the accessory 12, 14 may be aligned at any angle.

[0023] Figures 4 through 16 show an accessory 12 of a modular load attachment system according to an embodiment of the present invention, shown mounted on a load bearing garment 10 in a variety of orientations and positions. The inventive system is highly versatile, enabling one to mount the accessory in virtually any orientation and position.

[0024] It should be understood, of course, that the foregoing relates to exemplary embodiments of the invention and that modifications may be made as long as they fall within the scope of the invention as set forth in the following claims.

Examples

Embodiment Construction

[0010]The following detailed description is of the best currently contemplated modes of carrying out exemplary embodiments of the invention. The description is not to be taken in a limiting sense but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.

[0011]Broadly, one embodiment of the present invention is a modular attachment load system (MALS) comprising a substrate having hourglass- or teardrop-shaped apertures, for example, having a shape of an infinity symbol, operative to stably and strongly support components bound thereto in any direction and relative position.

[0012]MALS-compatible items may attach to a material at any angle and are not limited to vertical positioning as are prior art systems. Items may be mounted to the MALS surface at any angle, including horizontally and vertically, becoming fully fused to the MALS network (i.e., the mounting surface, such as a pl...

Claims

1. A modular attachment load system, comprising: a load-bearing substrate (10) having a first plurality of spaced apart slots (16); a binding material (18); and an accessory (12) having a second plurality of spaced apart slots (16) aligned with a portion of the first plurality of spaced apart slots (16); wherein the first plurality of spaced apart slots (16) and the second plurality of spaced apart slots (16) are configured to enable the binding material (18) to thread through the portion of the first plurality of spaced apart slots (16) and the second plurality of spaced apart slots (16) to mount the accessory (12) to the load-bearing substrate (10) horizontally, vertically, and at any angle therebetween; characterized in that the first plurality of spaced apart slots (16) and the second plurality of spaced apart slots (16) have an hourglass or teardrop shape, with the proviso that all of the spaced apart slots (16) are present in rows with apertures sufficiently small that the accessory (12) may be aligned on the substrate (10) at any angle.

2. The modular attachment load system of claim 1, wherein the load-bearing substrate (10) is selected from the group consisting of: garments, equipment, plate carrier, cummerbunds, belts, pants, t-shirts, helmet covers, jackets, magazine pouches, boots, shoes, vests, backpacks, rucksacks, and any combination thereof.

3. The modular attachment load system of claim 1, wherein the first plurality of spaced apart slots have a diameter of 6 mm, are spaced left to right 11 mm apart, and are spaced top to bottom 7.83 mm apart.

4. The modular attachment load system of claim 1, wherein the binding material is selected from the group consisting of: a cord, a shoelace, a string, a 550 cord, a dental floss, a thread, and a mixture thereof.

5. A method of using the modular attachment load system of claim 1, comprising: securing an end of the binding material (18) to a needle (20); threading the needle (20) and the end of the binding material (18) into the load-bearing substrate (10); positioning the accessory (12) against the load-bearing substrate (10); threading the needle (20) and the binding material (18) through one of the second plurality of spaced apart slots (16); threading the needle (20) with the binding material (18) alternately through the first plurality of spaced apart slots (16) and the second plurality of spaced apart slots (16); and securing a second end of the binding material (18) to the load-bearing substrate (10).

6. The method of claim 5, wherein the step of positioning the accessory (12) includes orienting the accessory (12) in a position selected from the group consisting of vertically, horizontally, and any angle therebetween.

7. The method of claim 5, wherein the step of securing a single end or multiple ends of the binding material (18) is selected from the group consisting of: tying, stuffing, knotting, tucking, braiding, twisting, spiraling, warping, bending, crimping, gathering, intertwining, doubling over, folding, curling, hemming, corrugating, tightening, joining, hitching, linking, bracing, fastening, strapping, bonding, connecting, locking, toggling, branding, burnishing, melting, burning, gluing, fusing, welding, clamping, merging, and any combination thereof.

8. The method of claim 5, wherein the step of securing the second end of the binding material (18) is selected from the group consisting of: tying, stuffing, knotting, tucking, braiding, twisting, spiraling, warping, bending, crimping, gathering, intertwining, doubling over, folding, curling, hemming, corrugating, tightening, joining, hitching, linking, bracing, fastening, strapping, bonding, connecting, locking, toggling, branding, burnishing, melting, burning, gluing, fusing, welding, clamping, merging, and any combination thereof.