Molybdenum-rich silicate glasses and method for improving the solubility of molybdenum in a glass melt
Patent Information
- Authority / Receiving Office
- EP · EP
- Patent Type
- Applications
- Current Assignee / Owner
- COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
- Filing Date
- 2024-07-05
- Publication Date
- 2026-05-13
AI Technical Summary
Molybdenum has limited solubility in borosilicate glasses, leading to phase separation and a high number of packaging requirements for nuclear waste immobilization, as existing methods either increase costs or do not effectively improve solubility without causing phase separation issues.
A silicate glass composition with increased zirconium dioxide (ZrO2) and phosphorus pentoxide (P2O5) content, which synergistically reduces the phase separation temperature, allowing for higher molybdenum incorporation without phase separation, even at industrial vitrification temperatures.
The combined addition of ZrO2 and P2O5 significantly reduces phase separation temperatures, enabling the production of homogeneous glass cast irons rich in molybdenum, reducing packaging needs and operational costs while minimizing corrosion and crystallization risks.
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Abstract
Description
[0001] DESCRIPTION
[0002] TITLE: MOLYBDENUM-RICH SILICATE GLASSES AND METHOD FOR IMPROVING THE SOLUBILITY OF MOLYBDENUM IN A GLASS MELT
[0003] TECHNICAL FIELD
[0004] The present invention relates to the general field of vitrification and more particularly to the field of vitrification of nuclear waste.
[0005] Indeed, the present invention provides silicate glasses whose composition, particularly in terms of the quantity of zirconium dioxide (ZrO2) and phosphorus pentoxide (P2O5), makes it possible to obtain a glass melt rich in molybdenum without phase separation at the vitrification temperatures used in industrial processes.
[0006] The present invention also relates to a method for improving the solubility of molybdenum in a glass melt.
[0007] STATE OF THE PRIOR ART
[0008] Nuclear waste is classified, according to the applicable regulations, on the one hand, according to the radioactive period of the radionuclides it contains: very short-lived waste (less than 100 days), short-lived (or VC i.e. less than 31 years) and long-lived (or VL i.e. greater than 31 years) and, on the other hand, according to its initial level of radioactivity (very low-level waste (VLL), low-level waste (LL), intermediate-level waste (IL) and high-level waste (HL)).
[0009] Thus, HA nuclear waste, which is always long-lived (HA-LL), contains radionuclides emitting a, P, and y radiation and consists of fission and activation products and minor actinides from the processing of spent fuel or from the spent fuel itself. Intermediate-level waste (ILW), on the other hand, contains significant quantities of a emitters, generally actinides. This ILW can be short-lived waste (ILW-LL) or long-lived waste (ILW-LL). Among ILW, only ILW-LL waste is treated by vitrification. The latter comes in particular from rinsing, cleanup, and decontamination operations at nuclear facilities, nuclear research centers or fuel cycle plants and from sludge from effluent treatment operations.
[0010] Among the nuclear waste management techniques, vitrification is commonly used for HA and MA-VL nuclear waste. This process consists of incorporating, into an amorphous material, i.e. a glass of suitable composition such as sodium alumino-borosilicate, all the elements contained in HA and MA-VL nuclear waste as defined above. The radionuclides are integrated in the form of oxides and are an integral part of the vitreous network.
[0011] In practice, the industrial process of continuous vitrification consists of feeding an induction-heated melting crucible with the calcinate of HA and MA-VL nuclear waste and a vitrification additive (or glass frit). However, there are other vitrification processes such as, for example, processes using direct induction furnaces (cold crucible), indirect induction furnaces (the walls of the furnace heating the glass), electrode furnaces or gas furnaces.
[0012] Molybdenum is an element present in high concentrations in HA waste from the processing of certain old fuels and in MA-VL waste from the cleanup of nuclear facilities. To be produced on an industrial scale, the cast iron formed by the mixture comprising vitrification additives and MA-VL or HA waste in calcined form must be single-phase. However, molybdenum (Mo) is relatively poorly soluble in borosilicate glasses and tends to cause phase separation of the cast iron beyond 3%. mass at 1100°C (which corresponds to 1 to 2% moi in simple borosilicates) in the packaging glasses for HA nuclear waste. Its content in the packaging glasses is therefore limited, which requires the production of a relatively large number of final packages for the immobilization of molybdenum-rich waste.
[0013] Some patents have already addressed the issue of increasing the solubility of molybdenum in nuclear waste packaging matrices. For example, patent application CN 110590161 A proposes adding vanadium in the form of vanadium pentoxide (V2O5) to the mixture comprising vitrification additives and nuclear waste [1]. This process cannot take advantage of the vanadium present in nuclear waste since the latter does not contain any, which increases the cost of such a process.
[0014] International application WO 2009 / 039059 A1 [2] proposes, instead of adding the frit containing SiCh, B2O3 and AI2O3 to the nuclear waste, to add at least one of the three main constituents of this frit directly as an additive (raw chemical) in the waste solution, which would limit the formation of secondary phases. For molybdenum in particular, it is indicated that by removing B2O3 and AI2O3 from the frit and introducing them into the waste, the secondary phases of molybdenum redissolve more quickly or form only slightly or not at all. This international application is therefore not aimed at improving the solubility of molybdenum but just at improving the redissolution of the molybdic phases.
[0015] Furthermore, there are several scientific publications aimed at increasing the solubility of molybdenum in borosilicate glasses for the packaging of nuclear waste.
[0016] Prakash et al, 2019 study the homogeneity of simplified borosilicate glasses SiO2- B2O3-Na2O, with and without phosphorus pentoxide (P2O5) containing increasing amounts of molybdenum trioxide (MoOs), produced at 1000°C for 4h and cooled by slab casting [3]. This homogeneity is studied by X-ray diffractometry (XRD), scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM-EDS) and laser-induced breakdown spectroscopy (LIBS) on post-mortem glasses. A phosphorus-free glass containing 1% of MoO3 leads to a homogeneous glass while at 2% mo i, it presents crystallizations. After adding about 5% m oi of P2O5, no crystallization or phase separation is detected, even with 4% m oi de MoOs.
[0017] Krishnamurthy & Kroeker, 2022, study the structure of simplified SiO2-Na2O-B2O3-Cs2O-Al2O3 glasses containing increasing amounts of P2O5 and MoOs (by substitution of SiO2), produced at 1100°C for 1 h and cooled at 5°C / min, by nuclear magnetic resonance (NMR) of the n B, of the 23 Na, of the 27 AI, of the 31 P and the 133 Cs [4]. They show that the addition of phosphorus to the glass allows the formation of stable Mo-OP bonds by creating a sub-network that sequesters the alkalis necessary for the charge compensation of the pyro / ortho / metaphosphate units. This sub-network is, however, the origin of the phase separation in the melt. The solubility limit of MoOs in a glass without P2O5 is 1.5%. The addition of 2.5% m oi of P2O5 then allows the increase of the solubility of MoOs to almost 3% m oi, or almost a 50% increase. At 5% m oi of P2O5, although the compound Na2-xCs xMoO4 does not crystallize, there is phase separation between a silicate liquid and a phosphomolybdic liquid which remain amorphous upon cooling. No information on the phase separation temperature of the cast iron is given, knowing that a separated cast iron at the production temperature is unacceptable for industrial vitrification.
[0018] In the two aforementioned articles, the maximum MoOs contents studied are approximately 4% mo i. However, in some waste packaging glasses, similar contents are already achieved (the melts must be homogeneous but phase separations during cooling are allowed in the latter) with lower P2O5 contents. In addition, the addition of P2O5 proposed to stabilize the molybdenum is relatively high (5% moi for 4% moi of MoOs in [3], 2.5% m oi for 3% moi of MoOs in [4]). Phosphorus being a corrosive element, it is not desirable to increase the P2O5 content in glasses too much.
[0019] Another study by Schuller et al, 2011, compares, by rheological measurements, the phase separation behavior of four SiO2-Na2O-B2O3-Li2O-CaO-MoO3-P2Os-Al2O3-ZnO-ZrO2-Nd2O3-[Minor oxides] cast irons with increasing MoOs contents [5]. The glass richest in MoOs (6.3% m oi corresponding to approximately 12% mass) designated “AMoP” also has an increased ZrO2 content (4.3% moi corresponding to approximately 7% m However, this cast iron has the lowest phase separation temperature (between 1150°C and 1180°C compared to 1240°C for another glass containing 0.1% of MoOs and 2.4% moiless ZrO2). Furthermore, phosphorus is at a fixed content in the glasses studied: in the “AMoP” glass, the concentration of P2O5 is 1.9% which corresponds to approximately 4% mass compared to the total mass of this glass. The inventors therefore set themselves the goal of proposing a material allowing the confinement of HA and MA-VL nuclear waste rich in molybdenum, said material being easy to implement and not subject to crystallization or phase separation at the temperatures of industrial nuclear waste vitrification processes.
[0020] STATEMENT OF THE INVENTION
[0021] The present invention achieves the goal set by the inventors. Indeed, the latter have shown that it is possible to increase the quantity of molybdenum (MoO3) integrated into the vitreous network at the glass production temperature, by a combined addition of zirconium (in the form of ZrO2) and phosphorus (in the form of P2O5) in the composition of the glass.
[0022] Indeed, during laboratory tests, the inventors have shown that such an addition reduces the phase separation temperature of borosilicate cast irons in a synergistic manner since, with a combined addition of ZrO2 and P2O5, the phase separation temperature drops by more than 60°C, whereas the addition of ZrO2 or P2O5 alone does not modify this temperature or only very little (see experimental section below and in particular Table 2).
[0023] The originality of the present invention lies in the favorable and unexpected effect of the joint addition of phosphorus and zirconium, which are common elements and sometimes even provided, in part, by the waste to be vitrified. If the favorable effects of zirconium individually [4] and phosphorus individually [2,3] to lower the phase separation temperature could be glimpsed in certain specific studies on borosilicate molybdenum glasses, the combined effect of phosphorus and zirconium has never been highlighted. In Schuller et al, 2011 [5], the phosphorus is at a fixed content (approximately 4% mass ) and its effect coupled with that of zirconium is not shown at all. Furthermore, the person skilled in the art would have been dissuaded from reducing the quantity of ZrO2 in the “AMoP” glass described in [5] since, in this publication, glasses containing less ZrO2 have higher phase separation temperatures.
[0024] Phosphorus is, moreover, seen as not very favorable to the reduction of the phase separation temperature in certain articles. This element can be corrosive for the furnace, the increase in the phosphorus pentoxide content is limited, within the framework of the invention, and more particularly between 1 and 3.5% mass , thanks to the increase in zirconium dioxide of between 4 and 7% m ass, contrary to the contents implemented in articles [2] and [3].
[0025] Thus, the cast iron produced in the vitrification furnace is homogeneous, even at production temperatures below 1100°C, which facilitates the process and reduces corrosion of the furnace. Furthermore, using between 1 and 3.5% mass of P2O5 and between 4 and 7% mass of ZrO2 helps limit corrosion and crystallization.
[0026] In other words, the synergy of the combined addition of ZrO2 and P2O5 is favorable to maintaining the homogeneity of molybdenum-rich borosilicate glass melts such as those that can be used in the vitrification of certain nuclear waste. By improving the incorporation of molybdenum, the number of packages to be produced is then significantly reduced, which allows significant savings in energy, time, money, warehousing and storage.
[0027] For example, some glasses from the rinsing of fission product tanks contain around 8 to 9% mass of MoOa. An increase of almost 50% in mass of the MoOs content (from 8 to 12% m ass) in the final glass therefore represents a substantial gain.
[0028] Furthermore, the invention is a solution to the technical problem of molybdenum solubility in glass castings that is easy to implement. Indeed, it allows current vitrification processes to be retained by only modifying the composition of the glass casting, without modifying the vitrification installations themselves.
[0029] Finally, the present invention relates not only to glasses used for the treatment of HA and / or MA-VL nuclear waste but applies, more generally, to any glass likely to contain a significant quantity of molybdenum.
[0030] Thus, the present invention relates, first of all, to a silicate glass comprising:
[0031] - from 35 to 45% mass silicon dioxide (SiO2),
[0032] - at most 15% mass of molybdenum trioxide (MoOs),
[0033] - from 4 to 7% mass of zirconium dioxide (ZrCh),
[0034] - from 1 to 3.5% by mass of phosphorus pentoxide (P2O5), and - from 14 to 28% by mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, the mass percentages being expressed relative to the total mass of the glass.
[0035] In the silicate glass according to the invention, the M0O3 is typically present in an amount of between 1 and 15% m ass, notably between 5 and 14% mass, more particularly between 8 and 13% m ass.
[0036] In the silicate glass according to the invention, ZrO2 is notably present in an amount of between 4 and 6.5% mass and, in particular, between 4 and 6% mass.
[0037] In the silicate glass according to the invention, the P2O5 is notably present in an amount of between 1 and 3.3% by mass and, in particular, between 1 and 3% mass.
[0038] By "from 14 to 28% massof one or more alkali metal oxides and / or one or more alkaline earth metal oxides”, it is understood, within the framework of the invention, that the quantity of all the alkali metal oxides and / or alkaline earth metal oxides that the silicate glass according to the invention may contain is between 14 and 28% by mass.
[0039] In a first embodiment, the silicate glass according to the invention contains one or more alkali metal oxides chosen from the group consisting of lithium oxide (U2O), sodium oxide (Na2O), potassium oxide (K2O), rubidium oxide (Rb2O), cesium oxide (CS2O), and francium oxide (Fr2O). In particular, when the silicate glass according to the invention is a silicate glass for the confinement of HA and / or MA-VL nuclear waste, it may contain one or more alkali metal oxides chosen from the group consisting of lithium oxide (U2O), sodium oxide (Na2O), potassium oxide (K2O), rubidium oxide (Rb2O), and cesium oxide (Cs2O).
[0040] In a second embodiment, the silicate glass according to the invention contains one or more alkaline earth metal oxides chosen from the group consisting of beryllium oxide (BeO), magnesium oxide (MgO), calcium oxide (CaO), strontium oxide (SrO), barium oxide (BaO), and radium oxide (RaO). In particular, when the silicate glass according to the invention is a silicate glass for the confinement of HA and / or MA-VL nuclear waste, it may contain one or more alkaline earth metal oxides chosen from the group consisting of magnesium oxide (MgO), calcium oxide (CaO), strontium oxide (SrO), and barium oxide (BaO).
[0041] In a third embodiment, the silicate glass according to the invention contains one or more alkali metal oxides as previously defined and one or more alkaline earth metal oxides as previously defined.
[0042] In particular, the alkali metal oxide(s) and / or the alkaline earth metal oxide(s) that the silicate glass may contain, in particular when the latter is a silicate glass for the confinement of HA and / or MA-VL nuclear waste, are chosen from the group consisting of lithium oxide (U2O), sodium oxide (Na2O), potassium oxide (K2O), rubidium oxide (Rb2O), cesium oxide (CS2O), magnesium oxide (MgO), calcium oxide (CaO), strontium oxide (SrO), and barium oxide (BaO). The quantity of all of these oxides in the silicate glass according to the invention is between 14 and 28%. mass relative to the total mass of the glass.
[0043] The silicate glass according to the invention may further contain at least one element selected from the group consisting of boron trioxide (B2O3), aluminum oxide (or alumina, AI2O3), and zinc oxide (ZnO). In one embodiment, the silicate glass according to the invention contains boron trioxide (B2O3) and may be defined as a borosilicate glass. In another embodiment, the silicate glass according to the invention contains boron trioxide (B2O3) and aluminum oxide (AI2O3) and may be defined as an alumino-borosilicate glass. In another embodiment, the silicate glass according to the invention contains boron trioxide (B2O3), aluminum oxide (AI2O3), and zinc oxide (ZnO).
[0044] When present in the silicate glass according to the invention, boron trioxide (B2O3) is in an amount of between 12 and 18% mass relative to the total mass of the glass.
[0045] When present in the silicate glass according to the invention, the aluminum oxide (AI2O3) is in an amount of between 2 and 8% mass relative to the total mass of the glass.
[0046] When present in the silicate glass according to the invention, zinc oxide (ZnO) is in an amount of between 0.1 and 5% massrelative to the total mass of the glass. Furthermore, the silicate glass according to the invention may further contain at least one element chosen from the group consisting of titanium dioxide (TiO2), vanadium oxide (V2O5), manganese oxide (MnO), manganese dioxide (MnCh), cobalt oxide (CoO), iron oxide (Fe2O3), nickel oxide (NiO), chromium oxide (C^Ch), copper oxide (CuO), zinc oxide (ZnO), yttrium oxide (Y2O3), niobium oxide (Nb2Os), technetium oxide (TcCh), lanthanum oxide (La2O3), neodymium oxide (Nd2O3), gadolinium oxide (Gd2O3), praseodymium oxide (P^Ch), cerium dioxide (CeO2), selenium dioxide (SeCh), tellurium dioxide (TeO2), uranium dioxide (UO2), thorium dioxide (ThOh), europium oxide (EU2O3), antimony trioxide (Sb2O3), americium dioxide (Am02), plutonium dioxide (PUO2), curium dioxide (CmOh), neptunium dioxide (NpO2), ruthenium dioxide (RuCh),rhodium dioxide (RhCh), palladium oxide (PdO), silver oxide (Ag2O), cadmium oxide (CdO), lead oxide (PbO), tin dioxide (SnO2), fluorine in ionic form (F ), chlorine in ionic form (Cl ), sulfur trioxide in ionic form (SO3 ), palladium (Pd), and rhodium (Rh). All or part of the aforementioned elements are present in particular when the silicate glass according to the invention is a silicate glass for the confinement of HA and / or MA-VL nuclear waste. When present, this or these elements are in a total quantity of less than 15%, mass , and in particular less than 10% mass compared to the total mass of the glass.
[0047] In a first embodiment, the silicate glass according to the invention can easily be prepared by any vitrification technique known to those skilled in the art using a mixture of products, in particular oxides, in the form of powders whose composition is identical to that of the silicate glass according to the invention.
[0048] In a second embodiment, the silicate glass according to the invention is a silicate glass for the packaging of HA and / or MA-VL nuclear waste.
[0049] In a first method of this second embodiment, the evaporation-calcination step of the HA and / or MA-VL nuclear waste precedes the vitrification step. In this method, a calcination of the HA and / or MA-VL nuclear waste is carried out, to which a calcination aid has optionally been added to obtain a calcinate; in the second step, a vitrification aid is added to this calcinate to melt them in a heated metal pot, for example by induction or by resistors, to obtain a glass melt, then said glass melt is poured and cooled, whereby the silicate glass according to the invention is obtained.
[0050] In a second method of this second embodiment, the evaporation-calcination step of the HA and / or MA-VL nuclear waste also precedes the vitrification step. In this method, calcination of the HA and / or MA-VL nuclear waste is carried out, to which a calcination aid has optionally been added to obtain a calcinate; in the second step, a vitrification aid is added to this calcinate to melt them in a cold crucible where the glass melt is heated by direct induction, then said glass melt is poured and cooled, whereby the silicate glass according to the invention is obtained.
[0051] In a third method of this second embodiment, the evaporation-calcination step of the HA and / or MA-VL nuclear waste and the vitrification step are concomitant. In this one-step method without prior calcination, the liquid supply of the HA and / or MA-VL nuclear waste solution is carried out in a hot pot, a cold crucible or an electrode furnace.
[0052] In the three processes of the second embodiment, it is clear that the composition of the vitrification adjuvant depends on the chemical element contents of the HA and / or MA-VL nuclear waste to be vitrified. Indeed, the composition of the vitrification adjuvant will be chosen so that it makes it possible to obtain a silicate glass for the packaging of HA and / or MA-VL nuclear waste whose composition is as defined above. This vitrification adjuvant may be a glass frit or a mixture of products, in particular oxides, in the form of powders.
[0053] In the first two processes of the second embodiment, it is possible to add a calcination adjuvant, also known as a "dilution adjuvant", to the HA and / or MA-VL nuclear waste or during calcination. Examples of such calcination adjuvants include aluminium nitrate and an organic adjuvant such as sugar.
[0054] The HA and / or MA-VL nuclear waste capable of being confined in the silicate glass according to the invention is typically in the form of an aqueous nitric effluent containing in particular metal or metalloid nitrates, fission products, minor actinides and elements contained in the solutions and effluents from nuclear installations in the nuclear fuel cycle or from nuclear research centers.
[0055] In the first two methods of the second embodiment, the first step is a calcination step which can be carried out in a rotating tube heated to a temperature of about 400°C.
[0056] The present invention also relates to the use of zirconium dioxide (ZrO2) in an amount of 4 to 7% mass and phosphorus pentoxide (P2O5) in an amount of 1 to 3.5% mass to improve the solubility of molybdenum in a glass melt comprising
[0057] - from 35 to 45% mass silicon dioxide (SiO2),
[0058] - at most 15% mass of molybdenum trioxide (MoCh), and
[0059] - from 14 to 28% by mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, the mass percentages being expressed in relation to the total mass of the glass cast iron.
[0060] In other words, the present invention relates to a method for improving the solubility of molybdenum in a glass melt comprising
[0061] - from 35 to 45% mass silicon dioxide (SiCh),
[0062] - at most 15% by mass of molybdenum trioxide (MoOa), and
[0063] - from 14 to 28% by mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, this process comprising a step of adjusting, in the glass melt, the quantity of zirconium dioxide (ZrÜ2) to a quantity of 4 to 7% mass and phosphorus pentoxide (P2O5) in an amount of 1 to 3.5% mass , the mass percentages being expressed in relation to the total mass of the glass casting.
[0064] Everything previously described for the silicate glass according to the invention also applies to the glass melt from which the latter is obtained. This concerns in particular the quantity of MoOs and the additional elements that the silicate glass and, therefore, the glass melt from which it is obtained may contain.
[0065] In a first embodiment, this adjustment can be carried out using a mixture of chemical products, in particular oxides, in the form of powders whose composition is identical to that of the silicate glass according to the invention.
[0066] In a second embodiment, the glass cast iron is obtained from a vitrification additive and HA and / or MA-VL nuclear waste as previously defined. In this embodiment, the HA and / or MA-VL nuclear waste may be in the form of a calcinate. As the HA and / or MA-VL nuclear waste or the calcinate of HA and / or MA-VL nuclear waste may contain ZrO2 and / or P2O5, the adjustment consists of choosing a vitrification additive whose composition makes it possible to obtain a glass cast iron containing from 4 to 7% mass of ZrO2 and 1 to 3.5% massof P2O5. The vitrification additive is also chosen so that the other elements contained in the glass melt, such as SiCh and alkali metal oxides and / or alkaline earth metal oxides, make it possible to obtain a silicate glass whose composition is as previously defined. Note that MoOs, for its part, is provided by the HA or MA-VL nuclear waste or the calcine of HA or MA-VL nuclear waste.
[0067] Everything that has been previously described for the processes for preparing silicate glass according to the invention also applies to the preparation of glass melting, such as, for example, the nature of the HA and / or MA-VL nuclear waste, the calcines and the vitrification conditions.
[0068] The improvement in molybdenum solubility can be appreciated by comparing the phase transition temperature of a glass melt comprising i) 4 to 7% mass of ZrO2 but not of P2O5, ii) from 1 to 3.5%mass of P2O5 but not of ZrO2 or iii) ZrO2 in a quantity other than 4 to 7% mass and P2O5 in a different amount from 1 to 3.5% mass with the phase transition temperature of a glass melt comprising 4 to 7% mass of ZrO2 and 1 to 3.5% mass of P2O5. This improvement corresponds to a decrease in the phase transition temperature observed for glass melt comprising 4 to 7% mass of ZrO2 and 1 to 3.5% mass of P2O5. Other characteristics and advantages of the present invention will become apparent to those skilled in the art upon reading the examples below given for illustrative and non-limiting purposes, with reference to the appended figures.
[0069] BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Figure 1 shows a macroscopic image of the “12Mo-2P” glass.
[0071] Figure 2 shows the rheograms of the “8.7Mo” glass.
[0072] Figure 3 shows the rheograms of the “12Mo” glass.
[0073] Figure 4 shows the rheograms of the “12Mo-7Zr” glass.
[0074] Figure 5 shows the rheograms of the “12Mo-2P” glass.
[0075] Figure 6 shows the rheograms of the “12Mo-7Zr-2P” glass according to the invention.
[0076] DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0077] I. Different borosilicate glasses.
[0078] 1.1. Formulations of different borosilicate glasses.
[0079] A study was carried out on different matrices, based on simulated and simplified intermediate-level waste conditioning glasses, to verify whether the same phenomenon of reduction of the phase separation temperature by addition of ZrO2 was obtained. A first reference glass with a MoO3 content of 8.7% mass (designated "8.7Mo") was first developed. This composition is known and allows molybdenum to be incorporated into a single-phase cast iron at a production temperature between 1050°C and 1200°C.
[0080] Then the MoOa content was increased to 12% mass (designated “12Mo”) in order to exacerbate phase separation phenomena and to evaluate the impact of different oxides on the phase separation temperature of the cast irons produced.
[0081] Thus, at contents of 12% mass of MoO3, a glass similar to the control glass was produced and then a glass with an increased content of ZrO2 only (~7% mass instead of ~3% mass ) (designated "12Mo-Zr"), another glass with an increased P2O5 content only (2%mass instead of ~0.05% m ass) (designated “12Mo-P”) and finally a coupling between increased content of ZrO2 and P2O5 (respectively ~7% mass and 2% mass) (designated “12Mo-7Zr-2P”). The exact oxide compositions produced are shown in Table 1 below:
[0082] Table 1
[0083] 1.2. Preparation processes for different borosilicate glasses.
[0084] For the first three glasses "8.7Mo", "12Mo" and "12Mo-7Zr", the production process was identical. Precursors such as oxide and carbonate powders were weighed, taking into account their respective purities. The powder mixture, with a mass of 600 g, was homogenized using a Turbula® mixer. This mixture was placed in a platinum-rhodium crucible and heated in a tilting furnace to a temperature of 1050°C. The melt was homogenized by mechanical stirring at a speed of 80 rpm during the refining process, which lasted 3 hours. The glass was finally cast onto a plate by tilting the crucible. During casting, a more fluid supernatant phase was distinctly observed for the three glasses. After cooling, the glasses were macroscopically homogeneous and opaque. The last two glasses "12Mo-2P" and "12Mo-7Zr-2P" were also produced by mixing oxide and carbonate powders.Taking into account the purities of each oxide, each powder was weighed to obtain a final glass mass of 200 g. These powders were mixed and then introduced into a platinum-gold crucible. The mixture was heated to 1050°C at 300°C / h in a muffle furnace. The glasses were refined for 3 hours at 1050°C and then cast on a plate. The recovered glasses were then crushed and then returned to the muffle furnace at approximately 700°C and heated again to 1050°C for 3 hours. The melts are then cast on a plate and the final glasses are obtained. This double melting aims to homogenize the melt and eliminate any unmelted materials that may persist during a first melting, without stirring. During the casting of the “12Mo-2P” glass, a supernatant phase, appearing more fluid, was observed. For the “12Mo-7Zr-2P” glass, during the first casting, no supernatant phase was observed.During the second casting, a small supernatant phase was observed this time. These two cast and cooled glasses are, like the first glasses, opaque and milky white (Figure 1).
[0085] II. Phase separation temperature for different borosilicate glasses.
[0086] 11.1. Calculation methods.
[0087] The phase separation temperature of these melts was determined by rheological measurements. This temperature is the temperature below which the "molten glass" liquid is no longer stable but separates into two more stable liquids: a silicate liquid and a molybdate liquid. Above this temperature, the melt is homogeneous.
[0088] Rheological measurements allow the determination of the viscosity of the glass as a function of the shear rate at different temperatures (>800°C), with an uncertainty of 10%. They are carried out on a setup combining a rheometer and a high-temperature furnace. The rheometer controls the rotation speed of the rotor, which then imposes a shear rate (related by a calibration constant to the rotor rotation speed) on the melt. The torque exerted by the molten glass, related to the stress by another calibration constant, is then measured and the viscosity is given by the stress / shear rate ratio. The analysis of the viscosity of the glass as a function of the shear rate, at a given temperature, makes it possible to define its rheological behavior. The latter is representative of its homogeneity:
[0089] - if the viscosity does not depend on the shear rate, the glass is homogeneous, its behavior is said to be “Newtonian”, or
[0090] - if the viscosity depends on the shear rate, the glass is heterogeneous, its behavior is said to be “non-Newtonian”.
[0091] It is then possible to highlight the presence of several liquid phases in the glass. Measurements carried out at several temperatures, from the highest to the lowest temperatures, then make it possible to determine the temperature at which the glass becomes heterogeneous, i.e. the phase separation temperature.
[0092] Furthermore, the viscosity of homogeneous cast irons follows a VFT law (for “Vogel-Fulcher-Tamann”) of the type as a function of temperature: where q is the viscosity of the melt at temperature T. A, B and TO are adjustment constants.
[0093] The temperature at which a deviation from the VFT law occurs is also linked to the phase separation temperature. The methodology adopted was to retain, as the phase separation start temperature, the temperature at which at least one of the two criteria is met.
[0094] 11.2. Results.
[0095] Approximately 55 g of glass were weighed and then remelted at around 1250°C in the furnace associated with the rheometer. Thus, the rheological measurements start on a homogeneous melt whose behavior is Newtonian. The imposed shear rate increases from 0 to 100 s 1 then decreases from 100 to 0 s 1 The temperature is lowered in steps of 50°C, 20°C or 10°C to determine the phase separation temperature as accurately as possible. The rheograms for each glass are shown in Figures 2 to 6.
[0096] The phase separation temperatures measured by this method are shown in Table 2 below:
[0097] Table 2
[0098] The results obtained with the "12Mo" glass clearly show that molybdenum is the cause of the increase in the phase separation temperature. The more MOO3 a glass is loaded with, that is to say, the higher the waste incorporation rate, the more difficult it is to obtain a homogeneous melt.
[0099] An addition of ZrO2 alone (glass "12Mo-7Zr") or of P2O5 alone (glass "12Mo-2P") does not change or changes very little the phase separation temperature of the melt.
[0100] However, a combined addition of ZrO2 and P2O5 (glass "12Mo-7Zr-2P") lowers the phase separation temperature by more than 60°C. This reduction then makes it possible to prepare glasses richer in MoOs at a constant production temperature.
[0101] References
[0102] [1] Demande de brevet CN 110590161 A-publiée le 20 décembre 2019.
[0103] [2] Demande internationale WO 2009 / 039059 Al publiée le 26 mars 2009.
[0104] [3] Prakash et al, 2019, "Studies on modified borosilicate glass for enhancement of solubility of molybdenum", Journal of Non-Crystalline Solids, vol. 510, pages 172-178.
[0105] [4] Krishnamurthy & Kroeker, 2022, "Improving Molybdenum and Sulfur Vitrification in Borosilicate Nuclear Waste Glasses Using Phosphorus: Structural Insights from NMR", Inorg Chem., vol. 61, pages 73-85.
[0106] [5] Schuller et al, 2011. "Liquid-Liquid Phase Separation Process in Borosilicate Liquids Enriched in Molybdenum and Phosphorus Oxides", J. Am. Ceram. Soc., vol. 92, pages 447-454.
Claims
CLAIMS 1. Silicate glass comprising: - from 35 to 45% mass silicon dioxide (SiCh), - at most 15% mass of molybdenum trioxide (MoCh), - from 4 to 7% mass of zirconium dioxide (ZrO?), - from 1 to 3.5% mass of phosphorus pentoxide (P2O5), and - from 14 to 28% by mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, the mass percentages being expressed in relation to the total mass of the glass.
2. Silicate glass according to claim 1, characterized in that the MoOg is present in an amount of between 1 and 15%. m ass, notably between 5 and 14% mass , more particularly still, between 8 and 13% m ass.
3. Silicate glass according to claim 1 or 2, characterized in that said alkali metal oxide(s) and / or said alkaline earth metal oxide(s) are chosen from the group consisting of lithium oxide (U2O), sodium oxide (Na2O), potassium oxide (K2O), rubidium oxide (Rb2O), cesium oxide (CS2O), magnesium oxide (MgO), calcium oxide (CaO), strontium oxide (SrO), and barium oxide (BaO).
4. Silicate glass according to any one of claims 1 to 3, characterized in that said silicate glass further contains at least one element chosen from the group consisting of boron trioxide (B2O3), aluminum oxide (or alumina, AI2O3), and zinc oxide (ZnO).
5. Silicate glass according to any one of claims 1 to 4, characterized in that said silicate glass further contains at least one element chosen from the group consisting of titanium dioxide (TiO2), vanadium oxide (V2O5), manganese oxide (MnO), manganese dioxide (Mn02), cobalt oxide (CoO), iron oxide (Fe2O3), nickel oxide (NiO), chromium oxide (Cr2O3), copper oxide (CuO), zinc oxide (ZnO), yttrium oxide (Y2O3), niobium oxide (Nb20s), technetium oxide (TcCh), lanthanum oxide (La2O3), neodymium oxide (Nd2O3), gadolinium oxide (Gd2O 3), praseodymium oxide (Pr2O2), cerium dioxide (CeO2), selenium dioxide (SeO2), tellurium dioxide (TeO2), uranium dioxide (UO2), thorium dioxide (ThCh), europium oxide (EU2O3), antimony trioxide (Sb2O3), americium dioxide (AmO2), plutonium dioxide (PuO2), curium dioxide (CmCh), neptunium dioxide (NpO2), ruthenium dioxide (RuO2), rhodium dioxide (RhO2), palladium oxide (PdO), silver oxide (Ag2O), cadmium oxide (CdO), lead oxide (PbO),tin dioxide (SnO2), ionic fluorine (F-), ionic chlorine (Cl), ionic sulfur trioxide (SO3), palladium (Pd), and rhodium (Rh)., 6. Use of zirconium dioxide (ZrO2) in an amount of 4 to 7% mass and phosphorus pentoxide (P2O5) in an amount of 1 to 3.5% mass to improve the solubility of molybdenum in a glass melt comprising - from 35 to 45% mass silicon dioxide (SiCh), - at most 15% mass of molybdenum trioxide (MoOs), and - from 14 to 28% by mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, the mass percentages being expressed in relation to the total mass of the glass cast iron.
7. Method for improving the solubility of molybdenum in a glass melt comprising - from 35 to 45% mass silicon dioxide (SiO2), - at most 15% by mass of molybdenum trioxide (MoO3), and - from 14 to 28% mass of one or more alkali metal oxides and / or one or more alkaline earth metal oxides, said method comprising a step of adjusting, in the glass melt, the quantity of zirconium dioxide (ZrO2) to a quantity of 4 to 7% mass and phosphorus pentoxide (P2O5) in an amount of 1 to 3.5% mass , the mass percentages being expressed in relation to the total mass of the glass casting.
8. Method according to claim 7, characterized in that said glass melt is obtained from a vitrification additive and high-level (HL) and / or long-lived intermediate-level (LL-IL) nuclear waste.
9. Method according to claim 7 or 8, characterized in that said HA and / or MA-VL nuclear waste is in the form of an aqueous nitric effluent containing in particular metal or metalloid nitrates, fission products, minor actinides and elements contained in the solutions and effluents from nuclear installations of the nuclear fuel cycle or from nuclear research centers.