Tool and system for eddy current inspection

Abstract

The eddy current inspection tool is designed for use with an inspection device (1), comprising one or more guides, each guide being a disc (2). Each disc (2) has an adhesive on one of its surfaces. This adhesive is removable, i.e., a weak adhesive that allows it to be removed after inspection and reused in another mounting position. [0002] It is smaller than currently known tools to improve adaptability to curved parts and avoid interference with nearby elements. It is easier to use and remains fixed to the inspection surface, giving the inspector greater autonomy and preventing false readings.

Description

[0001] The present invention relates to a system for eddy current (ET) inspection, in particular, around countersunk fasteners in aircrafts.Background of the invention

[0002] During the aircraft in-service life, the inspections based on eddy current (ET) are more than 90% of the maintenance non-destructive inspections (NDT) of the metallic structure.

[0003] Among the ET inspection we can differentiate high frequency (HFEC), low frequency (LFEC) and rototest inspections, and the later requires the fastener removal to do the inspection.

[0004] HFEC and LFEC are performed without fastener removal and currently by sliding the inspection device (such as a probe) around the fastener head in order to detect cracks growing radially from the fastener hole.

[0005] By using HFEC the cracks open to the surface where probe is sliding are detected. LFEC technique is used to detect cracks running at the opposite surface of the part or at a metallic part deeper in the stacking.

[0006] When performing the ET inspection around a protruding fastener or around the collar, the edge of these elements is used as a guide to slide the probe.

[0007] For the inspection around countersunk fasteners, the head edge cannot be used as a guide for the ET inspection, so that currently it is recommended to use a circle template for that purpose.

[0008] The purpose of the circle template is to allow the probe to slide as close as possible to the hole edge (which get better detectability) while preventing it to move onto the edge (which would produce a false crack indication). In fact, the circle template edge is using as the guide for the probe.

[0009] However, these currently known tools using circle templates have some problems, such as: Bad adaptation of the circle template to curved surfaces. Assembly elements, such as collars, clips, etc., prevent the circle template from being placed correctly. The NDT inspector must hold the template in its proper position avoiding movements while sliding the probe and adjusting the eddy current instrument controls, if necessary to modify the adjustment. In practice, this means two inspectors to perform the task or increase inspection time. Sometimes the template moves slightly as the probe leans against its edge which can cause false crack indication when sliding the probe at the opposite hole side.

[0010] US2005237055A1 discloses an RFEC excitation unit and sensor apparatus and method that facilitate detection of cracks or other anomalies within or under a surface and immediately next to an expected structure (such as a rivet) that would otherwise cause a signal change preventing detection of the cracks.

[0011] US2015212113A1 discloses an inspection apparatus that includes a rotation disk configured to spin about an axis of rotation. The rotation disk includes a probe bushing configured to securely hold a standard eddy current probe a predetermined distance above a surface to be examined by the probe.

[0012] WO2017179567A1 discloses an ultrasonic testing jig with an insertion portion which is inserted into a hole in an object to be inspected, and a flange portion which is connected to the insertion portion and comes into contact with the object to be inspected.

[0013] CN111351847A discloses a positioning guide device, and an annular probe eddy current detection system and method. The positioning guide device comprises a guide rod and a vacuum chuck, wherein the guide rod and the vacuum chuck are concentric, one end of the guide rod is tightly connected with the vacuum chuck, the outer diameter of the guide rod is equal to the inner diameter of the annular probe, the outer diameter of the pressed vacuum chuck is the same as the outer diameter of a connecting piece, and the guide device is made of an insulating magnetic isolation material.Disclosure of the invention

[0014] With the system for eddy current inspection of the invention said disadvantages are solved, presenting other advantages that will be described below.

[0015] The system for eddy current inspection according to the present invention is defined in claim 1, and additional optional features are included in the dependent claims.

[0016] The system for eddy current inspection comprise more guides for guiding an inspection device, each guide being a disc.

[0017] Preferably the, or each, disc comprises an adhesive on one of its surfaces, in particular, a detachable or weak adhesive that permits to fix the disc on a surface, e.g., the head of a countersunk fastener, and after the inspection is carried out, to remove the disc from this location and use it again for another inspection in another location.

[0018] The device comprises more than one disc which are connected to each other by a wire.

[0019] According to a preferred embodiment, each disc has a thickness of more than 1 mm. Each disc, and also the wire are made from a non-electric conductive material, for instance, plastic.

[0020] Advantageously each disc has an engraving indicating the diameter of the disc, so that the user can easily know the disc that has to be used according to the diameter of the fastener around which the inspection is carried out.

[0021] When the device comprises a plurality of discs, they can have the same or different diameters.

[0022] The system for eddy current (ET) inspection according to the present invention provides a template to help the inspection, which provides the following advantages, among others: It is smaller than the currently known tools to improve the adaptability to curved parts and to avoid interference with near elements; It is easier in use; It is kept fixed to the inspection surface to give the inspector more autonomy and preventing false indication; It saves inspection time. Brief description of the drawings

[0023] For better understanding of what has been disclosed, some drawings in which, schematically and only by way of a non-limiting example, a practical case of embodiment is shown.

[0024] Figure 1 is a perspective view of one embodiment of the system for eddy current inspection according to the present invention, comprising several discs connected to each other by a wire.Description of a preferred embodiment

[0025] The system for eddy current inspection according to the present invention is specially designed for its use with countersunk fasteners in aircrafts.

[0026] The system comprises an inspection device 1, such as a probe, and a tool for eddy current inspection. The tool comprises more than one disc 2, which are made of a non-electric conductive material, for instance, plastic and are adhesive, having the same diameters of the countersunk fasteners around which the eddy current is to be inspected.

[0027] The thickness of the discs 2 is enough to prevent the inspection device 1 to slide over it, such as, e.g., 1 mm.

[0028] Furthermore, each disc 2 include an adhesive, in particular, a detachable adhesive, on its lower surface, i.e., a weak adhesive that allows its removal after inspection and to re-use it again at other fastener position.

[0029] Preferably, the value of the diameter of the disc 2 can be shown by an engraving 4 on each disc 2, so that the user can use the disc 2 with the correct diameter, which corresponds with the diameter is the fastener around which the eddy current is to be inspected.

[0030] The disc 2, adhered to the inspection surface just over the countersunk head of the fastener, is used as a guide to slide the inspection device around it.

[0031] Additionally, and quite important from the foreign object damage (FOD) prevention point of view, same diameter discs 2, e.g., in a group of 10-12 discs, can be connected in a flexible manner to avoid risk of FOD, e.g., by a wire 3 made from a non-electric conductive material, for instance, plastic, that allows each plastic disc 2 to slide for using on any pitch fasteners row.

[0032] The use of the system according to the present invention is very simple, as the user just selects the correct disc 2 according to the diameter of the fastener, and thanks to its adhesive on the lower surface, it is fixed on said fastener. Once fixed, the disc 2 serves as a guide for the inspection device 1.

[0033] After the inspection, the user can remove the disc 2 easily due to the weak adhesive, and re-use the disc 2 afterwards for another inspection.

Claims

1. System for eddy current inspection, comprising an inspection device (1) and more guides, wherein each guide is a disc (2) for guiding the inspection device (1), characterized in that the system comprises more than one disc (2) which are connected to each other by a wire (3).

2. System for eddy current inspection according to claim 1, wherein each disc (2) comprises an adhesive on one of its surfaces.

3. System for eddy current inspection according to claim 2, wherein the adhesive is a detachable adhesive.

4. System for eddy current inspection according to any one of the previous claims, wherein each disc (2) has a thickness of more than 1 mm.

5. System for eddy current inspection according to any one of the previous claims, wherein each disc (2) is made from a non-electric conductive material, such as plastic.

6. System for eddy current inspection according to claim 1, wherein the wire (3) is made from a non-electric conductive material, such as plastic.

7. System for eddy current inspection according to any one of the previous claims, wherein each disc (2) has an engraving (4) indicating the diameter of the disc (2).

8. System for eddy current inspection according to any one of the previous claims, wherein the plurality of discs (2), having the same or different diameters.

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