Rechargeable battery discharge device for discharging rechargeable batteries, and method for discharging a plurality of rechargeable batteries
Patent Information
- Authority / Receiving Office
- IL · IL
- Patent Type
- Patents
- Current Assignee / Owner
- DUESENFELD GMBH
- Filing Date
- 2021-07-12
- Publication Date
- 2026-07-01
AI Technical Summary
Existing methods for discharging accumulators, especially in recycling processes, face challenges such as the risk of deep discharge leading to battery destruction, the need for multiple loads to dissipate energy, and difficulties in managing varying states of charge and wear across galvanic cells, which complicates safe and efficient energy dissipation.
A battery discharge device with a discharge circuit, short-circuit switches, voltmeters, and a control unit that automatically measures and manages accumulator voltages, switching batteries in series or removing them to maintain a minimum voltage threshold, allowing for safe and efficient discharge regardless of charge states, and optionally using a load to dissipate energy as heat or electricity.
Enables automatic and safe discharge of accumulators with minimal equipment, allowing for the use of stored energy as useful electricity, reducing the risk of battery damage, and simplifying the recycling process by accommodating various charge states without requiring precise state monitoring.
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Abstract
Description
[0001] Accumulator discharge device for discharging accumulators and method for discharging a plurality of accumulators
[0002] The invention relates to a battery discharge device for discharging batteries, comprising (a) a first battery terminal for connecting a first battery, (b) a second battery terminal for connecting a second battery, (c) at least one third battery terminal for connecting a third battery, and (d) a load terminal for a load for discharging an electrical power when discharging the batteries.
[0003] Rechargeable batteries, which according to a preferred embodiment are lithium batteries, are often discharged before recycling. This has the advantage of reducing or suppressing chemical reactions during recycling. During discharging, care should be taken to ensure that this does not lead to the destruction of the rechargeable battery.
[0004] Accumulators are typically installed in battery modules. Such a battery module typically comprises a large number of galvanic cells, which can be combined into subunits. A battery module, for example, for an electric vehicle, typically has a large number of galvanic cells. These can have different states of charge and varying degrees of wear. To prevent catastrophic failure of one or more of the accumulator's galvanic cells, it is extremely advantageous to avoid deep discharge of the accumulator.
[0005] When a battery module is in operation, it is usually charged and discharged by a so-called battery management system in such a way that deep discharge cannot occur. However, if a battery module is defective, the battery management system is generally no longer accessible. Furthermore, it is usually unclear what state of charge the individual batteries are in. Therefore, for recycling, the batteries are discharged individually.
[0006] It is known to connect the batteries individually to a load, so that the energy still contained in the battery is dissipated via the load. This has the disadvantage that a large number of loads, which could be ohmic resistors, for example, must be provided.
[0007] To avoid this, several batteries can be connected in parallel. This results in high electrical currents, which minimizes the time required for discharge. The prerequisite for this approach is that the charge levels do not differ too greatly from one another—for example, the charge levels should not differ by more than 10%.
[0008] It is also known to connect the batteries in series and discharge them together. However, this is only possible if the charge levels of the individual batteries differ only slightly from one another, especially by less than 1%. This is difficult to ensure in practice, since the charge levels must be determined.
[0009] To circumvent these problems, it has also been proposed to remove the electrolyte before further recycling to prevent runaway.
[0010] It is also known to freeze the batteries with liquid nitrogen and then crush them in this state, since no chemical reaction is possible in the frozen state. These processes are comparatively energy-intensive.
[0011] JP 2019-071701 A discloses a discharge treatment method for used batteries that performs a discharge treatment of a plurality of waste unit cells. A main circuit resistor is connected between an anode at one end and a cathode at the other end of the plurality of series-connected waste unit cells, and auxiliary circuit resistors and auxiliary switches are connected in series between the anode and cathode of each of the plurality of waste unit cells. The method includes a normal-time discharge step and a discharge step during a polarity reversal of rechargeable batteries, in which cells that are not in a polarity reversal state are continuously discharged. For this purpose, auxiliary switches connected to the waste unit cells in the polarity reversal state are closed. This prevents the cells from running away because they do not enter the polarity reversal state.
[0012] DE 102014207239 A1 describes a method for disposing of an energy storage device with multiple electrochemical cells. This method uses a balancing control unit for the energy storage device to deliberately deep discharge the energy storage device. The deep discharge process is initiated externally. The energy stored in the galvanic cells is converted into heat via the cells' internal resistance.
[0013] DE 102013108 023 A1 deals with a system for increasing the safety of batteries installed in electric cars. If an accident occurs, the battery cells are deliberately discharged using a cell balancing circuit. The energy content of the batteries is converted into heat.
[0014] DE 102016206919 A1 deals with balancing cell charge states. For this purpose, cell pairs are connected to each other via an external balancing circuit to generate an external equalizing current between the cell pairs.
[0015] From DE 10 2016 224 002 A1 it is known to discharge a battery module by selectively electrically coupling battery cells of the battery module to be discharged one after the other to a discharge device by means of a cell switching unit starting from a predetermined battery cell in order to electrically discharge the battery cells one after the other to discharge the battery module.
[0016] The invention is based on the object of improving the discharging of accumulators, particularly in the context of a disposal process. The invention solves this problem by means of a generic accumulator discharging device comprising (e) a discharge circuit, (i) a first short-circuit switch,
[0017] (ii) a first voltmeter arranged to measure a first battery voltage drop across the first battery terminal, (iii) a second short-circuit switch, (iv) a second voltmeter arranged to measure a second battery voltage drop across the second battery terminal, (v) a third short-circuit switch, (vi) a third voltmeter arranged to measure a third battery voltage drop across the third battery terminal, and (ii) a control unit, (f) wherein the control unit is designed to automatically carry out a method comprising the steps of (i) detecting the respective battery voltage for all voltmeters, (ii) if the respective battery voltage exceeds a predetermined minimum voltage, switching (and / or keeping switched) the corresponding battery into a series circuit with at least one other battery,in particular by means of the corresponding short-circuit switch, and (iii) if the respective battery voltage does not exceed the minimum voltage, removing the corresponding battery from the series circuit, in particular by means of the corresponding short-circuit switch.
[0018] According to a second aspect, the invention solves the problem by a method for discharging a plurality of accumulators with the automatically performed steps: (a) continuously measuring a respective battery voltage of a plurality of accumulators, (b) connecting the accumulators whose battery voltages do not fall below a predetermined minimum voltage in a series circuit so that the accumulators are discharged, and (c) decontacting an accumulator whose battery voltage falls below the predetermined minimum voltage so that it is no longer connected in series.
[0019] The advantage of the invention is that the batteries can be discharged automatically. It may only be necessary to manually connect the batteries to a separate battery terminal.
[0020] Another advantage is that only a few loads need to be provided. While it is possible to use multiple loads, this is unnecessary. In particular, it is possible to reuse the energy still stored in the batteries as useful energy. In other words, it is possible, but not necessary, for the electrical energy contained in the batteries to be dissipated as heat. In particular, it can be supplied to a consumer as electrical energy.
[0021] A positive feature is that discharging the batteries can generally be done very safely, as it ensures that the specified minimum voltage is not exceeded. The minimum voltage is preferably chosen to prevent the battery from running through. For example, the minimum voltage is zero volts.
[0022] Another advantage is that the battery charging device can discharge batteries of any charge level and / or residual voltage. Therefore, the operator of the battery discharging device generally does not need to have any knowledge of the battery being discharged. Furthermore, the probability of incorrect operation is generally low.
[0023] For the purposes of this description, an accumulator is understood to be a component that stores electrical energy electrochemically. An accumulator comprises at least one galvanic element, preferably a plurality of galvanic elements. In other words, the accumulator can be a battery, i.e., a combination, in particular a series circuit, of several galvanic cells. It is also possible for the accumulator to contain two or more independent batteries.
[0024] The accumulators are preferably at least predominantly, in particular exclusively, lithium accumulators. A lithium accumulator is understood in particular to be an accumulator in which the electrochemical reaction is based on lithium. The lithium accumulator is preferably a lithium-ion accumulator. However, it does not have to be a lithium accumulator; the invention can also be used for accumulators of other types. It is also possible, but not necessary, for all accumulators to be of the same type. In particular, it is also possible for accumulators of different types to be connected.
[0025] A short-circuit switch is understood, in particular, to be a device by means of which a current flow through the corresponding battery can be prevented. In particular, the short-circuit switch is designed to bridge the respective battery terminal. Thus, the first short-circuit switch can short-circuit the poles of the first battery terminal together when the minimum voltage is zero volts. Each battery terminal has at least two poles, which can also be referred to as connection contacts.
[0026] For example, short-circuit switches are relays. However, any other potential-free or potential-switching switches, especially semiconductor switches, can also be used as short-circuit switches.
[0027] A series connection is understood, in particular, to be a circuit in which the voltages of at least two batteries, in particular of a plurality of batteries electrically connected together in a circuit, are added together. It is possible, but not necessary and generally not advisable, for two or more batteries to be connected in parallel.
[0028] According to a preferred embodiment, the battery discharge device has a display for indicating those batteries whose respective battery voltages do not exceed the minimum voltage and / or those battery terminals whose connection contacts are bridged. This has the advantage that an operator of the battery discharge device can determine which batteries can be removed. It should be noted that a display indicating those batteries whose respective battery voltages do not exceed the minimum voltage can also be implemented by displaying those batteries whose respective battery voltages fall below the minimum voltage and / or indicating those battery terminals whose connection contacts are not bridged.The absence of such a signal can be used to conclude that the battery voltage for the corresponding battery does not exceed the minimum voltage and / or that the corresponding connection contacts are bridged.
[0029] A display is understood in particular to be a device by means of which an operator can obtain information as to which battery terminals have fallen below the minimum voltage or which battery terminals have their contacts short-circuited. This display can be an optical display that emits a visual signal. However, it is also possible for the display to be an electrical, haptic display or some other display. In particular, it is also possible for the display to emit only an electrical signal, so that, for example, a robot which, according to a preferred embodiment, is part of the battery discharge device, automatically disconnects the corresponding battery whose minimum voltage has been fallen below from its battery connection. The robot can also be designed in particular to automatically place discharged batteries at a predetermined location.This location may, for example, be another container or a conveyor device that transports the discharged batteries for further processing.
[0030] It is advantageous if the battery discharge device has a reverse polarity protection circuit. This reverse polarity protection circuit is particularly designed to automatically detect a battery that is connected with incorrect polarity. It is advantageous if the reverse polarity protection circuit is designed to issue a reverse polarity warning message and / or to connect the incorrectly connected battery with the correct polarity to a closed battery.
[0031] For example, the reverse polarity protection circuit can have a polarity reversal circuit. The polarity reversal circuit is designed to automatically reverse the voltage applied to the connection contacts of the respective battery terminal. As a result, the battery that was originally connected with the wrong polarity is now connected with the correct polarity. In this case, it is irrelevant if the battery is connected with the wrong polarity to the connection contacts of the respective battery terminal, since the polarity reversal circuit ensures that the battery is connected with the correct polarity in the series circuit. A reverse polarity warning message is understood in particular to be a message that encodes which battery terminal a battery is connected to with the wrong polarity. The reverse polarity warning message can be perceptible or imperceptible to humans. In particular, it can be an optical, acoustic, or electrical reverse polarity warning message.
[0032] Alternatively or additionally, the reverse polarity protection circuit is designed in such a way that it does not connect a battery connected with the wrong polarity into the series circuit.
[0033] According to a preferred embodiment, the control unit is designed to automatically carry out a method comprising the steps of (i) determining temporal battery voltage changes and (ii) disconnecting the corresponding battery from the series connection by means of the corresponding short-circuit switch and / or issuing a voltage breakdown warning message if the temporal battery voltage change lies outside a predetermined tolerance interval. An excessively strong temporal battery voltage change indicates that the corresponding battery is malfunctioning. To prevent an electrical current flow through the battery from causing damage to the battery or exacerbating existing damage, the corresponding battery is preferably bypassed, i.e., no more current flows through the battery terminal into the battery.
[0034] It is advantageous if the control unit is designed to reconnect this battery, i.e., connect the battery to the series circuit. If a temporal battery voltage change occurs again that lies outside the specified tolerance interval, the corresponding battery can be bypassed again and / or a voltage drop warning message can be issued. Reconnecting is understood in particular to mean that the corresponding battery is again connected in series with at least one other battery. This is done using the corresponding short-circuit switch. Deconnecting is understood in particular to mean removing it from the series circuit.Preferably, the control unit is designed to automatically carry out a method comprising the step of connecting some of the accumulators to the series circuit so that the sum of the accumulator voltages lies within a predetermined target voltage interval. If two or more combinations of accumulator voltages lie within the target voltage interval, the combination with the larger number of accumulator voltages is preferably selected. Preferably, all accumulators whose battery voltages are above the minimum voltage are connected in series if the sum of all battery voltages is less than a lower interval limit of the target voltage interval. In this way, a voltage within the target voltage interval is generally present at the load terminal. Such a voltage can be further processed particularly easily.
[0035] The batteries being connected are already connected to the battery discharger before they are connected, but are not connected in series. In other words, these batteries do not emit electrical energy. The greater the number of connections on the battery discharger, the less frequently new batteries need to be connected to the battery discharger. This simplifies operation.
[0036] Preferably, the upper limit of the target voltage interval is 60 volts or less. In this case, special protective measures such as protective clothing can generally be dispensed with.
[0037] Preferably, the number of battery connectors is greater than five, especially greater than 10. It is often advantageous if the number of battery connectors is less than 150, especially less than 30.
[0038] According to a preferred embodiment, the accumulator discharge device has a load for dissipating the electrical power during the discharge of the accumulators. For example, the load is an inverter for generating an alternating voltage of a predetermined frequency and voltage from the direct voltage present at the load terminal. Alternatively, the load can be, for example, a DC-DC converter for generating a direct voltage of a predetermined voltage from the direct voltage present at the load terminal. The inverter can, for example, be a switching power supply.
[0039] The feature that the load, in particular the inverter, is connected to the load terminal is understood in particular to mean that the inverter is electrically connected to the load terminal. It is possible, but not necessary, for the load terminal to be a special device, for example, a power outlet. In particular, the load terminal can be formed by two or more electrical conductors by means of which the load can be connected.
[0040] It is advantageous if the inverter is connected to a public grid to feed electrical energy back into the public power grid.
[0041] Preferably, the inverter is connected to a power grid—which may or may not be the public power grid—to which electrical consumers are connected. For example, at least one consumer is part of a lithium battery recycling plant for recycling lithium batteries. In particular, at least one electrical consumer can be a shredding plant for shredding lithium batteries, a pump, for example a vacuum pump, or a motor.
[0042] According to a preferred embodiment, the control unit is configured to automatically perform a method comprising the steps of (i) detecting a target power output of the battery discharge device and (ii) reducing a discharge power of the batteries if an actual power output exceeds the target power output. The target power output can, for example, be read from an input device or from a memory, or can be detected by a power meter.
[0043] It is particularly advantageous if the target power output is recorded as a recording of the current power demand of the electrical consumers in the power grid. Technical systems, such as a lithium battery recycling plant, require fluctuating amounts of electrical power. If the actual power output of the accumulator discharge device, i.e., the currently output electrical power, is greater than the current power demand of the electrical consumers in the power grid, electrical power is generally fed back into the public grid. The compensation for electrical energy fed back in this way is comparatively low. It can therefore be advantageous to throttle the power output of the accumulator discharge device if it exceeds the current power demand of the electrical consumers in the power grid.
[0044] According to a preferred embodiment, the accumulator discharge device has an electrical buffer storage. The buffer storage is preferably connected in such a way that electrical energy drawn from the accumulators by the accumulator discharge device is at least partially and / or at least temporarily stored in the buffer storage.
[0045] It is advantageous if the buffer storage has a storage capacity of at least 10 kWh, or at least 30 kWh, and especially at least 50 kWh. Typically, the storage capacity of the buffer storage is less than 10 MWh.
[0046] Preferably, the control unit is configured to automatically perform a method comprising the steps of: (i) detecting the target power output of the battery discharge device and (ii) charging the buffer storage device such that the actual power output does not exceed the target power output. In other words, the control unit is configured to store electrical energy in the buffer storage device that is not required by the consumers of the power grid.
[0047] It is advantageous if the battery discharge device has at least one battery connected to the first battery terminal. In particular, the battery discharge device has a plurality of batteries, each of which is connected to a battery terminal.
[0048] The battery discharge device preferably has at least one thermal sensor, in particular a thermal imaging camera, arranged to detect the temperature of at least one of the batteries. If a battery overheats, this can lead to runaway, i.e., catastrophic failure of the battery due to a self-reinforcing discharge. To prevent such a situation, according to a preferred embodiment, the temperature of the batteries is continuously detected. If a temperature exceeds a warning temperature, the control unit automatically removes the corresponding battery from the series circuit. Alternatively or additionally, the control unit automatically removes the corresponding battery from the series circuit if a temperature change rate T, i.e., the numerically calculated derivative of the temperature Ti over time t, exceeds a predetermined warning temperature change rate Twam.
[0049] Preferably, the control unit is designed to automatically carry out a method comprising the following steps: (a) detecting a rechargeable battery which is connected to a rechargeable battery terminal and which does not exceed the minimum voltage Umin and (b) closing or keeping closed a first switching element, in particular a short-circuit relay, of the short-circuit switch of the rechargeable battery terminal.
[0050] Preferably, the method comprises step (c) closing or keeping closed a second switching element, in particular a connection relay, of the short-circuit switch of the battery connection.
[0051] Alternatively or additionally, the method preferably comprises the step (d) outputting a signal which encodes that the accumulator can be removed.
[0052] It is advantageous if the control unit is designed to automatically carry out a method with the following steps, which are preferably carried out after the steps mentioned in the three previous paragraphs: (a) detecting that no accumulator is connected to the battery connection, (b) opening or holding open the second switching element and optionally (c) opening or holding open the first switching element. This prevents, reduces or prevents the formation of an arc in the first switching element. The method preferably also comprises the steps (c) closing or holding closed the connection relay. Steps (b) and (c) preferably take place within a maximum of 1 second, in particular a maximum of 0.1 second.
[0053] The detection that no accumulator is connected to the battery connection is carried out, for example, by means of the respective voltmeter or by reading a user input from a control element such as a switch or a button.
[0054] Detecting that no battery is connected to the battery terminal is achieved, for example, by applying a voltage pulse, preferably of no more than 60 volts, to the battery terminal—especially if the voltmeter detects no voltage at the battery terminal. If no electrical current results, no battery is connected.
[0055] The first switching elements are connected in particular such that the series circuit is only closed when all first switching elements are closed. In particular, the first switching elements are connected in such a way that the output voltage UA is present, and thus the batteries connected in the series circuit can be discharged, when—in particular only when—all first switching elements are closed.
[0056] The second switching elements are in particular connected in such a way that for each switching element, regardless of the switching state of the first switching element, the accumulator connected to the corresponding battery terminal can only be discharged if the second switching element is closed.
[0057] A method according to the invention preferably comprises the steps described above within the framework of the preferred embodiment of the control unit. The invention is explained in more detail below with reference to the accompanying drawing.
[0058] Figure 1 is a circuit diagram of an accumulator discharge device according to the invention,
[0059] Figure 2 is a circuit diagram of a battery discharge device according to the invention according to a second embodiment and
[0060] Figure 3 shows an alternative embodiment of an accumulator discharge device according to the invention.
[0061] Figure 1 shows an inventive accumulator discharge device 10 with accumulator terminals 12 i (i = 1, 2, ..., N; here: N = 4). The accumulator discharge device 10 also has a load terminal 14, to which, in the present case, a load 16 in the form of an inverter 17 is connected. The inverter 17 has a voltage terminal 18 to which an alternating voltage UAC is applied, which has a predetermined frequency f, for example, 50 Hertz or 60 Hertz. The alternating voltage UAC is, for example, 230 volts or 110 volts. However, other voltages are also possible.
[0062] The discharge circuit 18 has a voltmeter 22.i for each battery terminal 12.i for measuring a battery voltage U2o.i of the respectively connected battery 20.i. The discharge circuit 18 also has a short-circuit switch 24.i for each battery terminal 12. Using each short-circuit switch 24.i, the respective battery terminal 12.i can be short-circuited. In other words, the respective connection contacts 26a.i, 26b.i of the battery terminal 12.i are switched to the same potential. In this way, no more current flows through the corresponding battery 20.i.
[0063] The battery discharge device 10 has a control unit 27 that is connected to all voltmeters 22.i, so that the control unit 27 detects all battery voltages U2o.i. The control unit 27 is also connected to all short-circuit switches 24.i for control. In other words, the control unit 27 can automatically close and open each short-circuit switch 24.i. The battery discharge device 10 can have a display 28 that is connected to the control unit 27 by means of a conductor or wirelessly and is designed to display those battery terminals 12.i at which a battery voltage
[0064] 20.1 that is less than a predetermined minimum voltage Umin or those battery terminals 12.i for which the respective short-circuit switch 24.i is closed. An operator of the battery discharge device 10 can then remove the corresponding battery 12.i, since it is discharged. For example, the minimum voltage Min = 0 volts.
[0065] It is also possible, but not necessary, for the battery discharge device 10 to have a reverse polarity protection circuit 30.i for at least one battery connection, in particular for all battery connections 12.i. If the voltmeter 22.i measures incorrect polarity of the connected battery, i.e., if the battery is connected with the wrong polarity, the control unit 27 controls the reverse polarity protection circuit 30.i so that it reverses the polarity so that the correct polarity is again present at the polarity reversal circuit connections 32a.1, 32b.1.
[0066] The control unit 27 is configured to automatically and continuously record the battery voltages U2o.i. If a battery voltage U2o.i is above the minimum voltage Umin, the control unit 27 keeps the corresponding short-circuit switch 24.i open. If all battery voltages 20.i are greater than the minimum voltage Umin, all short-circuit switches 24.i are closed, and all accumulators 20.i are connected in series. The battery voltages U201 thus add up to an output voltage UA, which is present at the load terminal 14 and, in the no-load case, corresponds to the sum of all battery voltages U201.
[0067] If the battery voltage U201 for a battery 20.i falls below the minimum voltage Umin, the control unit 27 closes the respective short-circuit switch 24.i, so that the corresponding battery 20.i is bridged. No more current then flows through the corresponding battery 20.i. If the minimum voltage Umin is not selected to be zero volts, the discharge circuit 18 has for each battery terminal
[0068] 12.1, a further switch that separates one of the two connection contacts 26a.i or 26b.i from the rest of the circuit. To ensure that the output voltage UA always lies within a predetermined multi-voltage interval Z, the control unit 27 can be designed to connect only some of the accumulators 20.i in series and bridge the other accumulators, so that the corresponding output voltage UA is achieved.
[0069] The display 28 can be used to output warning messages, for example, a reverse polarity warning or a voltage drop warning, if the control unit 27 detects an excessive battery voltage change Ü. The battery voltage change Ü is calculated by the control unit 27 by numerically deriving the respective battery voltage U20.3.
[0070] By means of a heat sensor 34, in the present case in the form of a thermal imaging camera 34, in whose field of view S the accumulators 20.i are located, their respective temperatures Ti are monitored. The heat sensor 34 is connected to the control unit 27. If one of the temperatures Ti exceeds a predetermined warning temperature Twam, the control unit 27 de-contacts the corresponding accumulator 20.i. According to a preferred embodiment, the control unit 27 switches the corresponding accumulator 20.i back into the series circuit after a predetermined waiting time. As an alternative to the thermal imaging camera, the heat sensor can also comprise thermocouples, for example.
[0071] Figure 2 shows a circuit diagram of a second embodiment of a rechargeable battery discharge device 10 according to the invention. In this embodiment, the short-circuit switches 24.i comprise a first switching element 36a.i and a second switching element 36b.i. The switching elements 36a.i, 36b.i are relays, for example. In this way, a rechargeable battery 20.i can be de-contacted if its battery voltage U2o.i is below the minimum voltage Umin, where the minimum voltage Umin is 0 V.
[0072] The switching elements 36a.i can also be referred to as short-circuit relays. The switching elements 36b.i can also be referred to as connection relays. The connection relay switches. A target voltage interval Z is stored in the control unit 27. The control unit 27 automatically connects as many accumulators 20.i in series as necessary for the resulting total voltage to lie within the target voltage interval Z. A accumulator 20.i is connected by opening the corresponding short-circuit relay 36a.i and closing the connection relay 36b.i. As a result, the accumulator releases electrical energy. This occurs preferably, but not necessarily, automatically, for example, by means of the control unit 27.
[0073] The disconnection of a battery 20.i occurs by (a) the corresponding short-circuit relay 36a.i being or remaining closed and (b) the connection relay 36b.i being or remaining closed. After removing a battery from its battery terminal 12.i, the connection relay 36b.i is opened. Then, another battery 20'.i is connected to the battery terminal 12.i. Thereafter, if necessary, the corresponding short-circuit relay 36a.i is opened and the connection relay 36b.i is closed. This also occurs preferably, but not necessarily, automatically, for example by means of the control unit 27. The new battery 20'.i is then connected.
[0074] The N number of battery terminals is preferably selected such that not all batteries need to be connected in series for the total voltage to be within the target voltage range Z. Preferably, the number N is selected such that at most half, in particular at most one-third, of the battery terminals need to be connected for the total voltage to be within the target voltage range Z.
[0075] If a battery has reached or fallen below the minimum voltage Umin, it is bypassed as described above. It is then advantageous, but not necessary, for control unit 27 to issue a signal indicating that the corresponding battery can be removed.
[0076] Figure 3 shows an alternative embodiment of a battery discharge device 10 according to the invention, the inverter 17 of which is connected to a public power grid 38' for feeding back electrical energy.
[0077] Alternatively or additionally, the inverter 17 is connected to a power grid 38 to which electrical loads 40.j (j = 1, 2, ... J) are connected. Using a power meter 42, the electrical power P40 of the electrical loads 40.j can be measured over time.
[0078] The control unit 27 is designed to automatically detect the electrical power P40, which represents a target power output Psoii of the accumulator discharge device 10. If an actual power output Pist, i.e., the actual power output, of the accumulator data device 10 falls below the target power output Psoii, power is drawn from the public power grid 38'. If, however, the actual power output Pist exceeds the target power output Psoii, electrical power is fed into the public grid 38'. To prevent this, the control unit can be designed to reduce the actual power output Pist by, for example, switching one or more accumulators out of the circuit.
[0079] Alternatively or additionally, the accumulator discharge device 10 can have an electrical buffer storage 44. The buffer storage 44 can be, for example, a rechargeable battery. The buffer storage 44 is connected such that electrical energy drawn from the rechargeable batteries 20 by the accumulator discharge device 10 can be stored at least partially and / or at least temporarily in the buffer storage.
[0080] For example, the control unit 27 is configured to feed electrical power into the buffer storage 44 when the target power output Psoii is less than the actual power output Pact. For example, sufficient electrical power is fed into the buffer storage 40 to minimize the electrical energy fed into the public power grid 38'.
[0081] 10 Accumulator discharge device Psoii Target power output
[0082] 12 Battery connection Pist actual power output
[0083] 14 Load connection S field of view
[0084] 16 Load Ti temperature of the i-th
[0085] 17 inverter accumulators
[0086] 18 Discharge circuit Twam warning temperature
[0087] 20 Accumulator UAC alternating voltage
[0088] 22 Voltmeter U201 Battery voltage
[0089] 24 short-circuit switch Umin minimum voltage
[0090] 26 connection contacts UA output voltage
[0091] 27 Control unit Ü Battery voltage change
[0092] 28 Display Z target voltage interval
[0093] 30 Reverse polarity protection circuit
[0094] 32 Reverse polarity circuit connection 34 Thermal imaging camera
[0095] 36a first switching element, short-circuit relay
[0096] 36b second switching element, switching relay
[0097] 38 Power grid
[0098] 38' public power grid
[0099] 40 consumers
[0100] 42 power meters
[0101] 44 Buffer memory f Frequency i Running index of battery connections j Running index of consumers
[0102] N Number of battery connections
Claims
Patent claims:
1. Accumulator discharge device (10) for discharging accumulators (20), with (a) a first battery connector (12.1) for connecting a first battery generator (20.1), (b) a second battery port (12.2) for connecting a second battery (20.2), (c) at least one third battery connector (12.3) for connecting a third battery (20.3) and (d) a load connection (14) for a load (16) for discharging electrical power during the discharge of the accumulators (20), characterized by (e) a discharge circuit (18) which (i) a first short-circuit switch (24.1), (ii) a first voltage meter (22.1) arranged to measure a first battery voltage (U20.1) across the first battery terminal (12.1), (iii) a second short-circuit switch (24.2), (iv) a second voltage meter (22.2) arranged to measure a second battery voltage (U20.2) dropped across the second battery terminal (12.2), (v) a third short-circuit switch (24.3), (vi) a third voltage meter (22.3) arranged to measure a third battery voltage (U20.3) dropped across the third battery terminal (12.3), and (vii) has a control unit (27), (f) wherein the control unit (27) is configured to automatically perform a procedure comprising the steps: (i) for all voltage meters (22. i) Recording the respective battery voltage (Iteo.i), (ii) if the respective battery voltage (Ihoi) exceeds a predetermined minimum voltage (Umin), the corresponding battery (20. i) is connected in series with at least one other battery and (iii) if the respective battery voltage (U20.) does not exceed the minimum voltage (Umin), remove the corresponding battery (20. i) from the series connection by means of the corresponding short-circuit switch.
2. Accumulator discharge device (10) according to claim 1, characterized by a load (16) connected to the load terminal (14) in the form (a) an inverter (17) for generating an alternating voltage (UAC) of a specified frequency (f) and voltage and / or (b) a DC voltage converter for generating a DC voltage of a specified voltage from a DC voltage applied to the load terminal (14).
3. Accumulator discharge device (10) according to one of the preceding claims, characterized by a display (28) for indicating those accumulators (20. i) whose respective accumulator voltage (U20.) falls below the minimum voltage (Umin) and / or those accumulator terminals (14. i) whose terminal contacts (26) are short-circuited.
4. Accumulator discharge device (10) according to one of the preceding claims, characterized by a reverse polarity protection circuit (30) for automatic (i) Detecting an incorrectly connected accumulator (20) and issuing a reverse polarity warning message and / or (ii) connecting the incorrectly connected accumulator (20).
5. Accumulator discharge device (10) according to one of the preceding claims, characterized in that the control unit (27) is configured for automatically performing a method comprising the steps: (i) Determining time-dependent battery voltage changes of battery voltages (U20) and (ii) Bridging the corresponding accumulator (20) by means of the corresponding short-circuit switch (24) and / or issuing a voltage drop warning message if the time-dependent change in accumulator voltage (Ü) is outside a specified tolerance interval.
6. Accumulator discharge device (10) according to one of the preceding claims, characterized in that the control unit (27) is configured for automatically performing a method comprising the step: Connecting a portion of the accumulators (20. i) into the series circuit such that the sum of the accumulator voltages (U20.) lies within a predetermined target voltage interval (Z), and if two or more combinations of accumulator voltages (U20.) lie within the target voltage interval (Z), the combination with the largest number of accumulator voltages (U20.) is selected.
7. Accumulator discharge device (10) according to one of the preceding claims, characterized by at least one heat sensor (34), in particular a thermal imaging camera, which is arranged to detect a temperature (Ti) of at least one of the accumulators (20. i).
8. Accumulator discharge device (10) according to one of the preceding claims, characterized in that the control unit (27) is configured for automatically performing a method comprising the steps: (a) Detecting an accumulator (20. i) connected to an accumulator terminal (12. i) and which does not exceed the minimum voltage (Umin), (b) Closing or keeping closed a first switching element (36a. i), in particular a short-circuit relay, the short-circuit switch (24. i) of the battery terminal (12. i), (c) Closing or keeping closed a second switching element (36b. i), in particular a switching relay, the short-circuit switch (24. i) of the battery terminal (12. i), (d) Outputting a signal encoding that the accumulator can be removed, (e) Detect that no accumulator (20. i) is connected to the accumulator port (12. i), (f) Opening or keeping open the second switching element (36b. i), then (g) Opening or keeping open the first switching element (36a. i) and thereafter (h) Closing the second switching element (36b. i).
9. Accumulator discharge device according to one of the preceding claims, characterized in that (a) the inverter (17) is connected to a power grid (38, 38') to which electrical loads (40.j) are connected, (b) the control unit (27) is designed to automatically perform a procedure comprising the steps: (i) Determining a target power output (Psoii) of the accumulator discharge device (10) and (ii) Reducing the discharge power of the accumulators (20) when the actual power output (Pist) exceeds the target power output (Psoii).
10. Accumulator discharge device according to one of the preceding claims, characterized by (a) an electrical storage unit (42), (b) wherein the control unit (27) is configured to automatically perform a procedure comprising the steps: (i) Determining the target power output (Psoii) of the accumulator discharge device (10) and (ii) Charging the buffer storage (42) so that the actual power output (Pist) does not exceed the target power output (Psoii).
11. Method for discharging a plurality of accumulators (20), comprising the automatically performed steps: (a) continuously measuring one battery voltage (U20) of a plurality of batteries (20), (b) Connecting the accumulators (20), whose accumulator voltages (U20) do not fall below a predetermined minimum voltage (Umin), in series so that the accumulators (20) are discharged, and (c) Disconnecting an accumulator (20) whose accumulator voltage (U20) falls below the specified minimum voltage (Umin) so that it is no longer connected in series.
12. Method according to claim 11, characterized by the step: Outputting a message that encodes those accumulators (20) whose respective battery voltage (U20) falls below the minimum voltage (Umin) and / or those battery terminals (14. i) whose terminal contacts (26. i) are short-circuited.
13. Method according to claim 11 or 12, characterized by the steps: (i) Detecting an incorrectly connected accumulator (20) and issuing a reverse polarity warning message and / or (ii) connecting the incorrectly connected accumulator (20).