Hydrogenated polyether modified polybutadiene and its manufacturing method

Abstract

The present invention relates to a method for producing hydrogenated polyether-modified polybutadienes and to hydrogenated polyether-modified polybutadienes producible by said method, comprising the steps of a) reacting at least one polybutadiene (A) with at least one epoxidation reagent (B) to obtain at least one epoxy-functional polybutadiene (C), b) reacting the at least one epoxy-functional polybutadiene (C) with at least one hydroxy-functional compound (D) to obtain at least one hydroxy-functional polybutadiene (E), c) reacting the at least one hydroxy-functional polybutadiene (E) with at least one epoxy-functional compound (F) to obtain at least one polyether-modified polybutadiene (G), and d) hydrogenating the at least one polyether-modified polybutadiene (G) to obtain at least one hydrogenated polyether-modified polybutadiene (H).

Description

[Technical field]

[0001] The present invention relates to a process for producing hydrogenated polyether-modified polybutadiene, and to hydrogenated polyether-modified polybutadiene producible by this process.

[0002] Polybutadienes with pendant polyether groups are known and, according to the prior art, are prepared, for example, by reaction of reactively functionalized polybutadienes with polyethers. For example, Q. Gao et al., in Macromolecular Chemistry and Physics (2013), 214(15), 1677-1687, describe amphiphilic polymer comb structures prepared by grafting polyethylene glycol onto a polybutadiene backbone. According to JP 2011-038003, polybutadiene functionalized with maleic anhydride units is reacted with an amino-terminated polyether. As a result, maleic acid modified polybutadienes are obtained with comb-shaped polyether groups linked via amide or imide groups. In a similar manner, according to J. Wang, Journal of Applied Polymer Science (2013), 128(4), 2408-2413, polyethylene glycol is added to polybutadiene with a high proportion of 1,2-butadiene monomer units to form ester bonds. High molecular weight graft polymers with comb structures are obtained by addition of epoxidized polybutadienes with OH-functional polyethers according to the method disclosed in JP 2002-105209 A. H. Decher et al., Polymer International (1995), 38(3), 219-225, use a method in which isocyanate-terminated polyethylene glycols are added to hydroxy-functional polybutadienes.

[0003] Also known are processes for reacting hydroxy-functional polybutadienes with epoxy compounds to produce polyether-modified polybutadienes. For example, the alkoxylation of OH-terminated polybutadienes is known from the prior art.

[0004] US Patent No. 4,994,621 describes, for example, the alkoxylation of hydroxy-terminated polybutadiene with ethylene oxide and propylene oxide in the presence of tetramethylammonium hydroxide. EP-A-2003,156 describes that the alkali-catalyzed alkoxylation of OH-terminated polybutadiene is almost impossible due to structural reasons and the low solubility of the alkali catalyst, and it is preferable to use double metal cyanide (DMC) catalysis instead. The use of OH-terminated polybutadiene in alkoxylation results exclusively in a polyether-polybutadiene-polyether triblock structure. According to EP-A-2003,156, this block structure is responsible for the poor miscibility with other reactants in the production of polyurethanes.

[0005] In addition to the alkoxylation of OH-terminated polybutadienes, the alkoxylation of pendant hydroxy-functional polybutadienes is also known. For example, Q. Gao et al., Macromolecular Chemistry and Physics (2013), 214(15), 1677-1687, describes the preparation of pendant polyether-modified polybutadienes by alkoxylation of pendant hydroxy-functional polybutadienes with ethylene oxide. The pendant hydroxy-functional polybutadienes used in this case are prepared by first epoxidizing polybutadiene, then reacting the epoxidized polybutadiene with a lithium polybutadiene compound, and finally protonating the reaction product with methanolic hydrochloric acid. This method results in polybutadienes having both pendant polyether and pendant polybutadiene groups. Since there is always one polybutadiene group for each polyether group, this method results in polyether-modified polybutadienes with low HLB values ​​(HLB, hydrophilic lipophilic balance). Furthermore, polyether-modified polybutadienes have a branched polybutadiene moiety. Polyether-modified polybutadienes with higher HLB values ​​and / or unbranched polybutadiene moieties cannot be produced by this method. A further disadvantage of this method is the use of organometallic compounds (n-BuLi and lithium-polybutadiene), which are very sensitive to air and moisture and therefore impose special demands on process control. This makes the method difficult to implement industrially.

[0006] Chemical modification of polybutadiene by epoxidation and subsequent reactions is known from the literature. Epoxy ring opening is usually carried out by reaction with amines. JP 53-117030 and FR 2 943 879 A1 describe the addition of ethanolamine or diethanolamine, EP 351 135 A1 and FR 3 305 964 A1 describe the reaction of epoxy groups with dimethylamine. DR 206 286 A1 discloses the addition of primary and secondary amines having 4 to 20 carbon atoms to epoxidized polybutadiene in polar solvents. Modification of polybutadiene with fatty acids is also known. For example, FR 3 442 200 A1 describes the addition of C6-C amines to epoxidized polybutadiene. 22 The addition of a carboxylic acid is described. Further alkoxylation of the reaction product is not disclosed in these documents.

[0007] In the context of the present invention, amine-functional polybutadienes are less suitable as starting compounds for alkoxylation because they often impart undesirable basicity to the product, cause discoloration, or inhibit alkoxylation catalysts such as double metal cyanides.

[0008] According to the prior art, the addition of alcohols and water to epoxidized polybutadiene seems to be much more difficult than the addition of amines and carboxylic acids. Qing Gao et al. in J. Macromol.Sci., Part A: Pure and Applied Chemistry (2013), 50, 297-301 describe the addition of water to epoxidized polybutadiene in THF with trifluoromethanesulfonic acid as a catalyst. WO 2016 / 142249 aims to produce glassy polymers by the addition of water or alcohols having 1-4 carbon atoms to the epoxy groups of polybutadiene, and is limited to the production of OH-functional polybutadienes with low molecular weights of 300-2000 g / mol and high contents of 1,2-vinyl double bonds and 1,2-cyclovinyl double bonds of 50%-80%.

[0009] Polybutadiene and modified polybutadienes are often used as reactive or compounding components, for example to make the polymer hydrophobic or flexible and to improve mechanical properties. However, currently, alkoxylated polyether modified polybutadienes are often limited in their possible applications because they are limited to a small number of available triblock structures. Until now, there has been no method to significantly change the chemical structure of polyether modified polybutadienes. Furthermore, there is no easy method to produce such polymers.

[0010] The hydrogenation of unsaturated compounds in general, and in particular unsaturated polymers such as polybutadiene polymers and polybutadiene-isoprene copolymers, is known in principle and can be carried out with heterogeneous or homogeneous catalysis.

[0011] Hydrogenation catalysts commonly used by those skilled in the art are, for example, of the nickel type, such as Raney nickel, or even palladium. Nickel-catalyzed reactions are usually characterized by low reaction rates, whereas with palladium catalysis, significantly faster reactions usually occur.

[0012] For example, DE-A-2 459 115 describes the hydrogenation of polybutadiene in the presence of a supported ruthenium catalyst, and DE-A-1 248 301 describes the use of cobalt, nickel, manganese, molybdenum and tungsten compounds as efficient heterogeneous hydrogenation catalysts, which are applied to an inert support material by means of an aluminum reducing agent.Furthermore, DE-A-2 457 646 describes efficient cobalt-based hydrogenation catalysts prepared by reduction of cobalt(II) chloride with lithium, sodium or potassium salts of lactams.

[0013] Furthermore, German Patent Application No. 2 637 767 also describes triphenylphosphine salts of rhodium (Wilkinson's catalyst), triphenylphosphine salts of iridium and triphenylphosphine salts of ruthenium as selective catalysts for the hydrogenation of the 1,2-vinyl moiety of polybutadiene polymers. Furthermore, Wilkinson's catalyst is also advantageously used as a polymer-bound catalyst in European Patent Application No. 0 279 766.

[0014] EP 0 545 844 A1 describes titanocene catalysts as homogeneous catalysts, which are converted to the active form by in situ reduction with organometallic compounds.

[0015] However, hydrogenated polyether modified polybutadiene is not known from the prior art, and therefore the method for its production is also not known.

[0016] It was therefore an object of the present invention to prepare hydrogenated polyether-modified polybutadienes.

[0017] Surprisingly, a method for producing hydrogenated polyether modified polybutadiene is disclosed, comprising the steps of: a) reacting at least one polybutadiene (A) with at least one epoxidizing reagent (B) to obtain at least one epoxy-functional polybutadiene (C); b) reacting at least one epoxy-functional polybutadiene (C) with at least one hydroxy-functional compound (D) to obtain at least one hydroxy-functional polybutadiene (E); c) reacting at least one hydroxy-functional polybutadiene (E) with at least one epoxy-functional compound (F) to obtain at least one polyether-modified polybutadiene (G); d) hydrogenating at least one polyether-modified polybutadiene (G) to obtain at least one hydrogenated polyether-modified polybutadiene (H); It has been found that this problem is solved by a method comprising the steps of:

[0018] Further subject matter of the invention and its advantageous embodiments can be derived from the claims, the examples and the detailed description of the invention.

[0019] The subject matter of the present invention is described below in an exemplary manner, but it is not intended that the present invention is limited to these exemplary embodiments. When ranges, general formulas or compound classes are given below, they are intended to include not only the corresponding ranges or compound groups explicitly mentioned, but also all subranges and subgroups of compounds that can be obtained by selecting individual values ​​(ranges) or compounds. When documents are cited in the scope of this specification, the entire contents are intended to be part of the disclosure of the present invention.

[0020] Where average values ​​are given below, these are numerical averages, unless otherwise stated. Where measured values, parameters or material properties determined by measurement are given below, these are measured values, parameters or material properties measured at 25° C., preferably at a pressure of 101325 Pa (normal pressure), unless otherwise stated.

[0021] In the scope of the present invention, the number average molecular weight M n , weight average molecular weight M w and polydispersity (M w / M n ) is advantageously determined by gel permeation chromatography (GPC), as described in the examples.

[0022] Below, when numerical ranges are given in the format "X to Y," where X and Y represent the limits of a numerical range, this is equivalent to saying "at least X to Y (inclusive)," unless otherwise stated. Thus, the stated range includes the range limits X and Y, unless otherwise stated.

[0023] The terms "pendant," "side chain," and "comb" are used interchangeably.

[0024] Where a molecule / molecular fragment has one or more stereocenters or can be differentiated into isomers by symmetry or other effects, e.g. restricted rotation, all possible isomers are encompassed by the present invention.

[0025] The following formulae represent compounds or groups that are composed of randomly repeated units (repeating units), such as repeating fragments, blocks or monomeric units, and may have a molecular weight distribution. The frequency or number of units is indicated by the subscript, unless expressly stated otherwise. The subscripts used in the formulae are considered as statistical averages (numerical averages). The values ​​of the subscripts used and the ranges of the subscripts indicated are therefore understood to be the averages of the possible statistical distributions of the structures and / or mixtures thereof that actually exist, unless expressly stated otherwise. The various fragments or units of the compounds described in the following formulae may be statistically distributed. The statistical distributions may have a block-like structure with any number of blocks and any order, or follow a random distribution, they may also have an alternating structure or form a gradient along the chain, if a chain is present, and in particular they may also form any mixed form in which groups with different distributions may be optionally consecutive to one another. The following formulae encompass all combinations of the respective units. Thus, when compounds that may have a plurality of different units, such as polybutadiene (A), epoxy-functional polybutadiene (C), hydroxy-functional polybutadiene (E), polyether-modified polybutadiene (G) or hydrogenated polyether-modified polybutadiene (H), are described within the scope of the present invention, they may be present in these compounds in a disordered or orderly manner, such as a statistical distribution. The data of the number or relative frequency of units in such compounds should be understood to be the average value (numerical average) of all corresponding compounds. A particular embodiment may lead to the statistical distribution being limited by that embodiment. For any ranges without such limitations, the statistical distribution remains unchanged.

[0026] The first subject of the present invention is therefore a process for the preparation of one or more hydrogenated polyether modified polybutadienes, comprising: a) reacting at least one polybutadiene (A) with at least one epoxidizing reagent (B) to obtain at least one epoxy-functional polybutadiene (C); b) reacting at least one epoxy-functional polybutadiene (C) with at least one hydroxy-functional compound (D) to obtain at least one hydroxy-functional polybutadiene (E); c) reacting at least one hydroxy-functional polybutadiene (E) with at least one epoxy-functional compound (F) to obtain at least one polyether-modified polybutadiene (G); d) hydrogenating at least one polyether-modified polybutadiene (G) to obtain at least one hydrogenated polyether-modified polybutadiene (H); The method includes:

[0027] It is preferred that the process according to the invention further comprises exactly one of the following two optional steps cc) and dd): cc) reacting at least one polyether-modified polybutadiene (G) not containing end-capped polyether groups with at least one end-capping reagent (I) to obtain at least one polyether-modified polybutadiene (G) containing end-capped polyether groups; dd) reacting at least one hydrogenated polyether-modified polybutadiene (H) not containing end-capped polyether groups with at least one end-capping reagent (I) to obtain at least one hydrogenated polyether-modified polybutadiene (H) containing end-capped polyether groups.

[0028] It is therefore preferred that the process according to the invention comprises either step cc) or step dd), or neither of these two steps.

[0029] The polyether-modified polybutadiene (G) that does not contain an end-capped polyether group is also referred to as (G1) below. The polyether-modified polybutadiene (G) that contains an end-capped polyether group is also referred to as (G2) below. Both (G1) and (G2) are polyether-modified polybutadiene (G).

[0030] The hydrogenated polyether-modified polybutadiene (H) that does not contain an end-capped polyether group is also referred to as (H1) below. The hydrogenated polyether-modified polybutadiene (H) that contains an end-capped polyether group is also referred to as (H2) below. Both (H1) and (H2) are hydrogenated polyether-modified polybutadiene (H).

[0031] It is preferred that the method according to the invention further comprises the optional step e) of: e) bleaching the at least one hydrogenated polyether modified polybutadiene (H).

[0032] Steps a), b), c), cc), d), dd) and e) are carried out in exactly this order, i.e. in the order a), b), c), cc), d), dd) and e), where steps cc), dd) and e) are optional and may be omitted, either step cc) or dd), or neither of these two steps being included. These process steps may directly follow each other. However, the method may have further upstream, intermediate or downstream steps, such as, for example, purification of reactants, intermediates and / or final products.

[0033] The process according to the invention makes it possible for the first time to obtain hydrogenated polyether-modified polybutadienes, in particular linear hydrogenated polybutadienes with comb-shaped polyether groups. The chain length and monomer sequence of the polyether groups can be varied in a wide range. The average number of polyether groups attached to the polybutadiene can be tailored by the degree of epoxidation and the hydroxyl functionalization, which opens up a great structural versatility for the hydrogenated polyether-modified polybutadienes (H).

[0034] The grafting of polyethers onto polybutadiene known in the prior art is rarely quantitative in practice, and the proportion of polyether and possibly unfunctionalized polybutadiene contained in the reaction product is usually not constant. The addition of OH-functional polyethers to epoxidized polybutadiene via the above-mentioned OH groups is likewise usually incomplete, and the product contains residual unconverted epoxy groups. It is certainly possible to reduce the residual content of epoxy groups by using an excess of polyether, but the excess polyether cannot be distilled off and therefore remains in the product.

[0035] The hydrogenated polybutadiene with comb polyether groups obtained according to the invention is advantageously substantially free of residual epoxy groups. The process product according to the invention is preferably substantially free of free polyether components. Advantageously, substantially all polyethers are chemically bonded to the polybutadiene by ether bonds. The product of the process according to the invention is therefore distinct from the compounds known from the prior art due to its high purity.

[0036] Here, in the process according to the invention, it is preferred to stabilize the reactants, intermediates and products with stabilizers or antioxidants in order to avoid undesired polymerization reactions of double bonds.Suitable for this purpose are sterically hindered phenols known to those skilled in the art, for example, commercially available as Anox® 20, Irganox® 1010 (BASF), Irganox® 1076 (BASF) and Irganox® 1135 (BASF).

[0037] It is further preferred to carry out one or more or all of the process steps under an inert atmosphere, for example under nitrogen. It is also preferred to store reactant (A), as well as intermediates (C), (E) and (G), and final product (H), if they are not fully hydrogenated but only partially hydrogenated, under the exclusion of air as far as possible.

[0038] Process a) In step a) of the process according to the invention, at least one polybutadiene (A) is reacted with at least one epoxidizing reagent (B) to obtain at least one epoxy-functional polybutadiene (C).

[0039] In this reaction, the double bonds of polybutadiene (A) are converted into epoxy groups. Various methods for epoxidizing polybutadiene, for example with percarboxylic acid and hydrogen peroxide, are known to those skilled in the art and are disclosed, for example, in CN 101538338, JP 2004-346310, GDR Economic Patent No. 253627 and WO 2016 / 142249. Particularly suitable for the preparation of epoxy-functional polybutadienes (C) with a high proportion of 1,4 units is performic acid, which can also be formed in situ from formic acid in the presence of hydrogen peroxide. Epoxidation is preferably carried out in a solvent such as toluene or chloroform, which is distilled off after the reaction and washing away any residual peroxides present.

[0040] Polybutadiene (A) is a polymer of buta-1,3-diene, where the polymerization of the buta-1,3-diene monomers takes place substantially with 1,4 and / or 1,2 bonds. The 1,4 bonds give rise to so-called 1,4-trans and / or 1,4-cis units, which are also collectively called 1,4 units. The 1,2 bonds give rise to so-called 1,2 units. The 1,2 units, which carry a vinyl group, are also called vinyl 1,2 units. Within the scope of the present invention, the 1,2 units are also called "(X)", the 1,4-trans units are also called "(Y)" and the 1,4-cis units are also called "(Z)": [ka]

[0041] The double bonds contained in the units are also called 1,4-trans double bonds, 1,4-cis double bonds, or 1,2 double bonds or 1,2 vinyl double bonds. 1,4-trans double bonds and 1,4-cis double bonds are collectively called 1,4 double bonds.

[0042] Polybutadiene (A) is therefore an unmodified polybutadiene. Polybutadiene (A) and its methods for preparation are known to those skilled in the art. The preparation is advantageously carried out by radical, anionic or coordination chain polymerization.

[0043] The radical chain polymerization is preferably carried out as an emulsion polymerization. This results in the statistical formation of the three aforementioned units. At low reaction temperatures (approximately 5° C.), the proportion of vinyl groups decreases. Initiation is advantageously carried out with potassium peroxodisulfate and iron salts, or even hydrogen peroxide.

[0044] In the case of anionic chain polymerization, initiation of the chain polymerization is advantageously carried out with butyllithium. The polybutadiene (A) thus obtained contains about 40% 1,4-cis units and 50% 1,4-trans units.

[0045] In the case of coordination chain polymerization, Ziegler-Natta catalysts, in particular stereospecific Ziegler-Natta catalysts, are advantageously used, which give polybutadienes (A) with a high proportion of 1,4-cis units.

[0046] In the case of polymerization of 1,3-butadiene, side or subsequent reactions, for example subsequent reaction of the double bonds of the 1,2 and 1,4 units of the resulting polybutadiene, may result in branched polybutadienes (A). However, preferably, the polybutadienes (A) used according to the invention are linear, i.e. unbranched, polybutadienes. It is also possible for the polybutadienes to contain small proportions of units other than 1,2, 1,4-trans or 1,4-cis units. However, it is preferred that the total weight proportion of 1,2, 1,4-trans and 1,4-cis units, based on the total weight of at least one polybutadiene (A), i.e. based on the total weight of all polybutadienes (A) used, is at least 80%, advantageously at least 90%, in particular at least 99%.

[0047] In the process according to the invention, polybutadienes (A) are advantageously used which have, relative to the sum of the 1,2 and 1,4 units, from 0% to 80% of 1,2 units and from 20% to 100% of 1,4 units, more preferably from 0% to 30% of 1,2 units and from 70% to 100% of 1,4 units, even more preferably from 0% to 10% of 1,2 units and from 90% to 100% of 1,4 units, particularly preferably from 0% to 5% of 1,2 units and from 95% to 100% of 1,4 units.

[0048] Therefore, of all the double bonds in the polybutadiene (A) used, it is preferable that 0% to 80% are 1,2 vinyl double bonds and 20% to 100% are 1,4 double bonds, more preferably 0% to 30% are 1,2 vinyl double bonds and 70% to 100% are 1,4 double bonds, even more preferably 0% to 10% are 1,2 vinyl double bonds and 90% to 100% are 1,4 double bonds, and particularly preferably 0% to 5% are 1,2 vinyl double bonds and 95% to 100% are 1,4 double bonds.

[0049] Thus, for the preparation of the product according to the invention, polybutadienes (A) of formula (1) are advantageously used, [ka] Here, the content of 1,2 vinyl double bonds (subscript x) is 0% to 80%, the content of 1,4 double bonds (total of subscripts y and z) is 20% to 100%, more preferably the content of 1,2 vinyl double bonds is 0% to 30%, the content of 1,4 double bonds is 70% to 100%, even more preferably the content of 1,2 vinyl double bonds is 0% to 10%, the content of 1,4 double bonds is 90% to 100%, and particularly preferably the content of 1,2 vinyl double bonds is 0% to 5%, and the content of 1,4 double bonds is 95% to 100%. The ratio of 1,4-trans double bonds (subscript y) to 1,4-cis double bonds (subscript z) is arbitrary.

[0050] Here, the subscripts x, y, and z indicate the number of the respective butadiene units in polybutadiene (A). The subscripts are number averages (numerical averages) across all polybutadiene polymers of at least one polybutadiene (A).

[0051] The polybutadiene (A) of formula (1) used may have any average molecular weight and polydispersity.

[0052] The number average molecular weight M of at least one polybutadiene (A) n is preferably 200 g / mol to 20,000 g / mol, more preferably 500 g / mol to 10,000 g / mol, and particularly preferably 700 g / mol to 5,000 g / mol.

[0053] Also, the number average molecular weight M of at least one polybutadiene (A) n is preferably 2100 g / mol to 20000 g / mol, more preferably 2200 g / mol to 10000 g / mol, and particularly preferably 2300 g / mol to 5000 g / mol.

[0054] It is further preferable that at least one polybutadiene (A) has, on a numerical average, 5 to 360 units selected from the group consisting of 1,2 units, 1,4-cis units and 1,4-trans units, more preferably 10 to 180 units, and particularly preferably 15 to 90 units.

[0055] It is also preferred that at least one polybutadiene (A) has, on average, 35 to 360 units, more preferably 40 to 180 units, and particularly preferably 45 to 90 units selected from the group consisting of 1,2 units, 1,4-cis units, and 1,4-trans units.

[0056] It is furthermore preferred that the polybutadiene (A) used has a viscosity (determined in accordance with DIN EN ISO 3219:1994-10) of 50 to 50 000 mPas, more preferably 100 to 10 000 mPas, particularly preferably 500 to 5000 mPas.

[0057] Polybutadienes which are particularly advantageously used are the commercial products Polyvest® 110 and Polyvest® 130 from Evonik Industries AG / Evonik Operations GmbH, which have the following typical specifications: Polyvest® 110: about 1% 1,2 vinyl double bonds, about 24% 1,4-trans double bonds, about 75% 1,4-cis double bonds, number average molecular weight M n Approximately 2600 g / mol, viscosity (20°C) 700-860 mPas (according to DIN EN ISO 3219:1994-10), Polyvest® 130: about 1% 1,2 vinyl double bonds, about 22% 1,4-trans double bonds, about 77% 1,4-cis double bonds, number average molecular weight M n Approximately 4600 g / mol, viscosity (20 °C) 2700-3300 mPas (according to DIN EN ISO 3219:1994-10).

[0058] Polybutadienes which are particularly advantageously used are furthermore the products Lithene ultra AL and Lithene ActiV 50 available from Synthomer PLC and having the following typical specifications: Lithene ultra AL: Approximately 40% 1,2 vinyl double bonds, approximately 60% 1,4 vinyl double bonds, Lithene ActiV 50: Approximately 70% 1,2 vinyl double bonds, approximately 30% 1,4 vinyl double bonds.

[0059] The degree of epoxidation can be, for example, 13 It is quantitatively determined by C NMR spectroscopy or epoxy value titration (determination of the epoxy equivalent in accordance with DIN EN ISO 3001:1999) and can be targeted and reproducibly adjusted by the process conditions, in particular the amount of hydrogen peroxide used relative to the amount of double bonds present in the polybutadiene.

[0060] In step a) of the process according to the invention, it is preferred that >0% to <100%, more preferably >0% to 70%, even more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, particularly preferably 4% to 20% of all double bonds of the at least one polybutadiene (A) are epoxidized.

[0061] Therefore, it is preferable that the degree of epoxidation is >0% to <100%, more preferably >0% to 70%, even more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, and particularly preferably 4% to 20%.

[0062] As the epoxidizing reagent (B), in principle, all epoxidizing agents known to the skilled artisan can be used.The epoxidizing reagent (B) is preferably selected from the group of peroxycarboxylic acids (percarboxylic acids, peracids), advantageously from the group consisting of metachloroperbenzoic acid, peroxyacetic acid (peracetic acid) and peroxyformic acid (performic acid), in particular peroxyformic acid (performic acid).Here, the peroxycarboxylic acid is advantageously formed in situ from the corresponding carboxylic acid and hydrogen peroxide.

[0063] It is particularly preferred that the at least one epoxidation reagent (B) is or comprises performic acid, which is advantageously formed in situ from formic acid and hydrogen peroxide.

[0064] The epoxidation of at least one polybutadiene (A) occurs statistically distributed on the polybutadiene chain, preferably at the 1,4 double bonds. The epoxidation of 1,2 double bonds can occur as well, and these bonds also occur statistically distributed on the polybutadiene chain. However, the epoxidation of 1,2 double bonds is disadvantageous compared to the epoxidation of 1,4 double bonds. The reaction product therefore includes epoxy-functional polybutadiene polymers with different degrees of epoxidation. Therefore, it should be understood that all the degrees of epoxidation described are average values.

[0065] Step b) In step b) of the process according to the invention, at least one epoxy-functional polybutadiene (C) is reacted with at least one hydroxy-functional compound (D) to obtain at least one hydroxy-functional polybutadiene (E).

[0066] In this reaction, the addition (addition reaction) of at least one hydroxy-functional compound (D) to at least one epoxy-functional polybutadiene (C) occurs. Thus, when this reaction is carried out, one or more covalent bonds are formed between the at least one hydroxy-functional compound (D) and the at least one epoxy-functional polybutadiene (C). This reaction advantageously (at least in an idealized case) includes a reaction step in which a nucleophilic attack of at least one hydroxyl group of the at least one hydroxy-functional compound (D) on at least one epoxy group of the at least one epoxy-functional polybutadiene (C) is carried out, accompanied by ring-opening of said at least one epoxy group.

[0067] In principle, all compounds having at least one hydroxyl group can be added to the epoxy groups of polybutadiene in the sense of the method according to the invention. The hydroxy-functional compound (D) can be selected, for example, from the group consisting of alcohols, carboxylic acids and water. Preferably, the at least one hydroxy-functional compound (D) is selected from the group of monofunctional alcohols having 1 to 6 carbon atoms, more preferably from the group of monofunctional alcohols having 2 to 4 carbon atoms, particularly preferably from the group consisting of ethanol, 1-propanol, isopropanol, 1-butanol, 2-butanol and isobutanol. It is also possible here to use any desired mixtures of these alcohols. However, it is particularly preferred that methanol is not used as the hydroxy-functional compound (D). Water is also suitable as the hydroxy-functional compound (D). Water can be used alone or in a mixture with one or more other hydroxy-functional compounds (D). For example, it is possible to use a mixture of alcohol and water or a mixture of carboxylic acid and water in step b). It is therefore not necessary to dry the at least one hydroxy-functional compound (D), for example the alcohol or the carboxylic acid, to remove the water.

[0068] The molar ratio of OH groups of the hydroxy-functional compounds (D) to the epoxy groups of the epoxy-functional polybutadienes (C) can vary over a wide range. However, in order to achieve a quantitative conversion of all epoxy groups, it is preferred to use a stoichiometric excess of hydroxy-functional compounds (D) relative to the stoichiometric ratio of hydroxyl groups to epoxy groups of the epoxy-functional polybutadienes (C). It is therefore preferred that in step b) the total number of hydroxyl groups of all hydroxy-functional compounds (D) and the total number of epoxy groups of all epoxy-functional polybutadienes (C) is >1:1 to 50:1, more preferably 2:1 to 35:1, even more preferably 3:1 to 30:1, particularly preferably 3:1 to 25:1. The excess compounds (D) can be removed after the reaction, for example by distillation, and reused if necessary.

[0069] In a preferred embodiment, the reaction is carried out in the presence of at least one acid catalyst.The catalyst is optionally either homogeneously soluble in the reaction mixture or distributed therein as a solid inhomogeneously, such as sulfonic acid ion exchanger.Preferred in the sense of the present invention are catalysts such as sulfuric acid, sulfonic acid and trifluoroacetic acid, particularly preferred is trifluoromethanesulfonic acid.Therefore, it is preferred that in step b), acid is used as catalyst, more preferably sulfuric acid, sulfonic acid and / or trifluoroacetic acid, particularly preferably trifluoromethanesulfonic acid.

[0070] The type and amount of acid used are selected so as to effect the most rapid and quantitative addition possible of the at least one hydroxy-functional compound (D) to the epoxy groups of the at least one epoxy-functional polybutadiene (C). Advantageously, trifluoromethanesulfonic acid is used in a concentration of 1 ppmw to 1000 ppmw (ppmw = ppm by weight) relative to the reaction mixture, particularly preferably 50 ppmw to 300 ppmw.

[0071] The reaction of at least one epoxy-functional polybutadiene (C) with at least one hydroxy-functional compound (D) in the presence of an acid catalyst is advantageously carried out in a temperature range of 20° C. to 120° C., the upper limit being limited by the boiling point of the hydroxy-functional compound (D) or, in the case of using several hydroxy-functional compounds (D), by the boiling point of the most volatile hydroxy-functional compound (D). Preferably, the reaction is carried out at 50° C. to 90° C. The components are stirred for several hours until the epoxy groups are converted as completely as possible. The analysis of the epoxy groups can alternatively be carried out by known methods of NMR spectroscopy or epoxy value titration (described in the examples). The reaction conditions in step b) are advantageously selected such that more than 90% of the epoxy groups generated in step a) are converted under ring opening. It is particularly preferred that in the product of step b), i.e. the at least one hydroxy-functional polybutadiene (E), epoxy groups are no longer detectable.

[0072] After the reaction, the acidic reaction mixture is neutralized. For this purpose, it is possible to add in principle all basic neutralizing agents. Preferably, neutralization is carried out with sodium bicarbonate in solid form or as an aqueous solution. Optionally excess hydroxy-functional compound (D) and optional water are removed, advantageously by distillation, and the precipitated salt is filtered if necessary. Here, it is preferable to use an aqueous sodium bicarbonate solution, because then a light-colored product is obtained.

[0073] Each epoxy group of the epoxy-functional polybutadiene (C) gives, after ring-opening with a hydroxy-functional compound (D) of formula A-OH, a repeating unit of formula (2a), (2b) or (2c), [ka] Here, A is advantageously a monovalent organic radical, which may have further hydroxyl groups, or a hydrogen radical. For example, when a monofunctional aliphatic alcohol having 1 to 6 carbon atoms is used as the hydroxy-functional compound (D), A is an alkyl radical having 1 to 6 carbon atoms. When water is used as the hydroxy-functional compound (D), A is a hydrogen radical, i.e. A=H. When, for example, a carboxylic acid is used as the hydroxy-functional compound (D), A is an acyl radical. Thus, at least one pendant OH group is obtained from each converted epoxy group. When A=H, as in the case of water, exactly two pendant OH groups are obtained from each converted epoxy group. In all other cases, i.e. when A≠H, exactly one pendant OH group is obtained from each converted epoxy group.

[0074] In the case of polybutadienes (A) having a predominant proportion of 1,4 units which are preferred according to the invention, among the units of formulae (2a), (2b) and (2c) it is the units of formula (2a) which predominate.

[0075] It is preferred that the at least one hydroxy-functional polybutadiene (E) has from 20% to 100%, more preferably from 70% to 100%, even more preferably from 90% to 100%, particularly preferably from 95% to 100%, of units of formula (2a), based on the sum of units of formulae (2a), (2b) and (2c).

[0076] It is further preferred that the combined proportion of units of formulae (2a), (2b) and (2c) is >0% to <100%, more preferably >0% to 70%, even more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, and particularly preferably 4% to 20%, based on the total number of all units of at least one hydroxy-functional polybutadiene (E). It is therefore preferred that the hydroxylation degree is >0% to <100%, more preferably >0% to 70%, even more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, and particularly preferably 4% to 20%. When the conversion in step b) is complete, the hydroxylation degree of the hydroxy-functional polybutadiene (E) corresponds to the epoxidation degree of the corresponding epoxy-functional polybutadiene (C).

[0077] Process c) In step c) of the process according to the invention, at least one hydroxy-functional polybutadiene (E) is reacted with at least one epoxy-functional compound (F) to obtain at least one polyether-modified polybutadiene (G).

[0078] The at least one hydroxy-functional polybutadiene (E) obtained in step b) serves as an initiating compound for the reaction with at least one epoxy-functional compound (F) in step c). Under ring-opening, advantageously in the presence of a suitable catalyst, the at least one epoxy-functional compound (F) (hereinafter also simply referred to as "monomer" or "epoxy monomer" or "epoxide") is added to the OH groups of the at least one hydroxy-functional polybutadiene (E) in a polyaddition reaction. This results in the formation of a polybutadiene having comb-shaped (pendant) polyether chains, i.e. at least one polyether-modified polybutadiene (G). Advantageously, the polyether-modified polybutadiene (G) is a linear polybutadiene modified with comb-shaped (pendant) polyether groups. It is therefore preferred that the polyether-modified polybutadiene (G) has a linear polybutadiene backbone and pendant polyether groups.

[0079] The reaction of step c) is advantageously an alkoxylation reaction, i.e. the polyaddition of an alkylene oxide onto at least one hydroxy-functional polybutadiene (E). However, the reaction of step c) can also be carried out with a glycidyl compound instead of or in addition to the alkylene oxide.

[0080] Thus, the at least one epoxy-functional compound used in step c) is selected from the group of alkylene oxides, more preferably from the group of alkylene oxides having 2 to 18 carbon atoms, even more preferably from the group of alkylene oxides having 2 to 8 carbon atoms, particularly preferably from the group consisting of ethylene oxide, propylene oxide, 1-butylene oxide, cis-2-butylene oxide, trans-2-butylene oxide, isobutylene oxide and styrene oxide; and / or the at least one epoxy-functional compound used in step c) is selected from the group of glycidyl compounds, more preferably from the group of monofunctional glycidyl compounds, particularly preferably phenyl glycidyl ether, o-cresyl glycidyl ether, tert-butylphenyl glycidyl ether, allyl glycidyl ether, butyl glycidyl ether, 2-ethylhexyl glycidyl ether, C 12 / C 14 Fatty alcohol glycidyl ether and C 13 / 15 It is preferably selected from the group consisting of fatty alcohol glycidyl ethers.

[0081] The monomers can alternatively be added individually in pure form, alternately in succession in any metered order, or simultaneously in admixture, so that the sequence of the monomer units in the resulting polyether chain follows a block-like, statistical or graded distribution in the final product.

[0082] By means of the process according to the invention, pendant polyether chains are built up on polybutadiene, which are characterised by being tailorable and reproducible in terms of structural configuration and molecular weight.

[0083] The sequence of the monomer units can be configured in a wide range and with variable order of addition.

[0084] The molecular weight of the pendant polyether groups can be varied within wide limits by the process according to the invention and can be controlled in a targeted and reproducible manner by the molar ratio of the added monomers to the OH groups of the at least one hydroxy-functional polybutadiene (E) obtained in step b) and charged.

[0085] The polyether-modified polybutadienes (G) and likewise the hydrogenated polyether-modified polybutadienes (H) prepared therefrom are advantageously characterized in that they contain groups B linked to the polybutadiene backbone by ether groups according to formulae (3a), (3b) and (3c). [ka]

[0086] As mentioned above for step b), the group A in formulae (3a), (3b) and (3c) originates from the compound A-OH, i.e. the hydroxy-functional compound (D) used in step b). As also explained above, two cases must be distinguished in step b), namely when A≠H or when A=H. In the first case, i.e. when A≠H, the group A in formulae (3a), (3b) and (3c) is identical to the group A in formulae (2a), (2b) and (2c). In the second case, i.e. when A=H, the groups A in formulae (3a), (3b) and (3c) are each, independently of one another, H or a group B. If, for example, a monofunctional aliphatic alcohol having 1 to 6 carbon atoms is used as the hydroxy-functional compound (D), A is an alkyl group having 1 to 6 carbon atoms. If, for example, a carboxylic acid is used as the hydroxy-functional compound (D), A is an acyl group. However, when water is used as the hydroxy-functional compound (D), A in formulae (3a), (3b) and (3c) is a group B when it reacts with one or more epoxy-functional compounds (F), otherwise A remains hydrogen. Thus, from each pendant hydroxyl group converted, exactly one pendant group -OB group is generated. Group B is composed of one or more monomers, advantageously a plurality of monomers, of at least one epoxy-functional compound (F) used.

[0087] In the sense of the present invention, in principle, all alkoxylation catalysts known to those skilled in the art can be used, for example, basic catalysts such as alkali metal hydroxides, alkali metal alkoxides, amines, guanidines, amidines, phosphorus compounds such as phosphines (e.g. triphenylphosphine), as well as Bronsted acid catalysts and Lewis acid catalysts such as SnCl4, SnCl2, SnF2, BF3 and BF3 complexes, and double metal cyanide (DMC) catalysts. The addition of alkoxylation catalysts can be omitted at any time.

[0088] Before feeding the epoxide, i.e. before the addition of the at least one epoxy-functional compound (F) used, the reactor, which is partially filled with the starter and optionally the catalyst, is inerted, for example with nitrogen. This is achieved, for example, by alternating between evacuation and feeding nitrogen several times. It is advantageous to evacuate the reactor to less than 200 mbar after the last nitrogen injection. The addition of the first amount of epoxy monomer is then advantageously carried out in the evacuated reactor. The metering of the monomer is carried out under stirring, optionally with cooling, in order to remove the released reaction heat and to maintain a preselected reaction temperature. It is also possible to utilize at least one hydroxy-functional polybutadiene (E) as starter or to use a polyether-modified polybutadiene (G) already produced according to the method according to the invention as starter, as described below.

[0089] DMC catalyst Advantageously, zinc / cobalt DMC catalysts are used, in particular catalysts containing zinc hexacyanocobaltate (III).Advantageously, DMC catalysts as described in US Pat. No. 5,158,922, US Pat. App. Pub. No. 20030119663, WO 01 / 80994 are used. The catalysts may be amorphous or crystalline.

[0090] It is preferred that the catalyst concentration is >0 ppmw to 1000 ppmw, more preferably >0 ppmw to 700 ppmw, particularly preferably 10 ppmw to 500 ppmw, based on the total weight of the product formed.

[0091] Advantageously, the catalyst is metered into the reactor only once. The catalyst is preferably clean, dry and free of basic impurities that may inhibit the DMC catalyst. The amount of catalyst should advantageously be set so as to provide the process with sufficient catalytic activity. The catalyst can be metered in as a solid or in the form of a catalyst suspension. If a suspension is used, an OH-functional starter is particularly suitable as a suspending agent.

[0092] To initiate the DMC catalysis, it may be advantageous to first activate the catalyst with a portion of at least one epoxy-functional compound (F), advantageously selected from the group of alkylene oxides, in particular propylene oxide and / or ethylene oxide. After the alkoxylation reaction has proceeded, the continuous addition of monomers can be started.

[0093] In the case of the DMC catalytic reaction in step c), the reaction temperature is preferably 60°C to 200°C, more preferably 90°C to 160°C, and particularly preferably 100°C to 140°C.

[0094] The pressure inside the reactor in the case of the DMC catalytic reaction in step c) is preferably 0.02 bar to 100 bar, more preferably 0.05 bar to 20 bar, and particularly preferably 0.1 bar to 10 bar (absolute pressure).

[0095] Particularly preferably, the DMC catalysis of step c) is carried out at a temperature between 100° C. and 140° C. and a pressure between 0.1 bar and 10 bar.

[0096] The reaction can be carried out in a suitable solvent, for example to reduce the viscosity. The end of the epoxide addition is advantageously followed by a post-reaction to complete the conversion. The post-reaction can be carried out, for example, by continuing the reaction under reaction conditions (i.e., for example, maintaining the temperature) without adding reactants. The DMC catalyst usually remains in the reaction mixture.

[0097] After the reaction has taken place, unreacted epoxide and possibly other volatile components can be removed by vacuum distillation, steam or gas stripping or other deodorizing methods. The final product is then filtered at <100° C. to remove any turbidity materials that may be present.

[0098] Base catalysis As an alternative to DMC catalyst, it is also possible to use basic catalysts in step c).Suitable are, in particular, alkali metal alkoxides, such as sodium methoxide and potassium methoxide, which are added as solids or in the form of their methanolic solutions.Furthermore, it is also possible to use all alkali metal hydroxides, in particular sodium hydroxide and / or potassium hydroxide, both as solids, for example as aqueous or alcoholic solutions.Furthermore, it is also possible according to the present invention to use basic nitrogen compounds, preferably amines, guanidines and amidines, particularly preferably tertiary amines, such as trimethylamine and triethylamine.

[0099] The basic catalyst is preferably used at a concentration of >0 mol % to 100 mol %, more preferably >0 mol % to 50 mol %, particularly preferably 3 mol % to 40 mol %, based on the amount of OH groups in the starter.

[0100] In the case of the basic catalytic reaction in step c), the reaction temperature is preferably 80°C to 200°C, more preferably 90°C to 160°C, and particularly preferably 100°C to 160°C.

[0101] In the case of the basic catalytic reaction in step c), the pressure inside the reactor is preferably 0.2 bar to 100 bar, more preferably 0.5 bar to 20 bar, and particularly preferably 1 bar to 10 bar (absolute pressure).

[0102] Particularly preferably, the base-catalyzed reaction of step c) is carried out at a temperature between 100° C. and 160° C. and a pressure between 1 bar and 10 bar.

[0103] The reaction can be carried out in any suitable solvent. The completion of the epoxide addition is preferably followed by a post-reaction to complete the conversion. The post-reaction can be carried out, for example, by continuing the reaction under reaction conditions without adding reactants. After the reaction has taken place, the unreacted epoxide and possibly other volatile components can be removed by vacuum distillation, steam or gas stripping or other deodorizing methods. In this case, volatile catalysts such as volatile amines are removed.

[0104] For neutralization of the basic crude product, an acid, such as phosphoric acid or sulfuric acid, or a carboxylic acid, such as acetic acid or lactic acid, is added. The use of aqueous phosphoric acid or lactic acid is preferred. The amount of the respective acid used depends on the amount of basic catalyst previously used. The basic polybutadiene with pendant polyether groups is stirred in the presence of the acid, advantageously at 40° C. to 95° C., and then dried by vacuum distillation at 80° C. to 130° C. at <100 mbar. The neutralized product is finally filtered, advantageously at <100° C., to remove precipitated salts.

[0105] It is preferred that the final product according to the invention has a moisture content (defined as a percentage by weight of the total weight of the final product) of <0.2% and an acid value of <0.5 mg KOH / g, and is substantially free of phosphate.

[0106] Starter product It is not always possible to achieve the desired molecular weight of the final product in a single reaction step, especially in the alkoxylation step alone. In particular, if long polyether side chains are aimed for and / or the starter obtained in step b) has a high OH functionality, the addition of large amounts of epoxy monomer is necessary. This may not be allowed depending on the reactor geometry. The polyether-modified polybutadienes (G) obtained in step c) are suitable as starters for building higher molecular weight conversion products, since they each have an OH group at the end of their pendant polyether groups. In the sense of the present invention, they are precursors and starter compounds for the synthesis of polybutadienes with longer polyether groups. The reaction of at least one epoxy-functional compound (F) can therefore be carried out in several partial steps in step c).

[0107] The product produced by DMC catalysis according to step c) can, according to the invention, optionally have its alkoxylation level increased by new addition of epoxy monomers, either by DMC catalysis or using either the abovementioned basic or acidic catalysts. It is optionally possible to add further DMC catalyst, for example to increase the reaction rate during chain extension.

[0108] Similarly, the product produced under basic catalysis in step c) can be selectively alkoxylated to higher molecular weight under basic conditions, acidic conditions or DMC catalysis.When it is intended to further react the basic precursor with monomer under basic catalysis, neutralization is advantageously omitted in step c).For example, it is optionally possible to add additional DMC catalyst to increase the reaction rate during chain extension.

[0109] Step d) In process step d) according to the invention, at least one polyether-modified polybutadiene (G) is hydrogenated to obtain at least one hydrogenated polyether-modified polybutadiene (H).

[0110] Here, the CC double bonds of the polybutadiene (G) are partially or completely hydrogenated, and thus the CC double bonds are partially or completely converted into CC single bonds.

[0111] Repeat unit (X) is converted to repeat unit (V) upon hydrogenation, and repeat units (Y) or (Z) are correspondingly converted to repeat unit (W): [ka]

[0112] In this case, advantageously, at least 30%, more preferably at least 60%, even more preferably at least 90%, particularly preferably at least 95% of the double bonds contained in the polyether-modified polybutadiene (G) are hydrogenated. The degree of hydrogenation is advantageously, as described in particular in the examples, 1 Determined using H-NMR spectroscopy.

[0113] Hydrogenated polyether-modified polybutadiene (H) usually has a high viscosity, so it is further preferred to use a solvent during hydrogenation. Advantageously usable solvents are, for example, water, alkanes, isoalkanes, cycloalkanes, alkyl aromatic compounds, alcohols, ethers and / or esters, which can be used alone or in mixture. Advantageously usable alkanes are, for example, n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane and / or n-dodecane. Advantageously usable cycloalkanes are, for example, cyclohexane, methylcyclohexane, cycloheptane, cyclooctane, cyclononane, cyclodecane, cycloundecane, cyclododecane and / or decalin. Advantageously usable alkyl aromatic compounds are toluene, xylene, cumene, n-propylbenzene, ethylmethylbenzene, trimethylbenzene, solvent naphtha and / or all alkylbenzenes available on an industrial scale. Advantageously usable alcohols are, for example, n-propyl alcohol, isopropyl alcohol and n-butyl alcohol. Advantageously usable ethers are, for example, tetrahydrofuran, advantageously usable esters are, for example, ethyl acetate and butyl acetate. Particularly advantageously usable are aromatic solvents such as toluene, xylene and cumene, or high-boiling esters such as butyl acetate, with particular preference being given to using xylene and / or butyl acetate. The amount of advantageously usable solvent can be easily adapted to the particular application by the skilled person. Preferably, 0-90% by weight of solvent is used, more preferably 0-80%, even more preferably 25-75%, particularly preferably 40-60%, based on the total weight of polyether-modified polybutadiene (G) and solvent.

[0114] The hydrogenation can advantageously be carried out in a pressure autoclave, where a positive pressure, i.e. a pressure higher than atmospheric pressure, is generated by adding hydrogen to a closed reaction vessel. Preferred pressures are between 1 bar and 100 bar, more preferably between 2 bar and 50 bar, particularly preferably between 3 bar and 10 bar.

[0115] Furthermore, hydrogenation can also be carried out advantageously in the so-called bubble process, in which the reaction mixture is passed into an open reaction vessel, with hydrogen being continuously introduced below the liquid surface, the hydrogenation being carried out under atmospheric pressure.

[0116] Whether the hydrogenation is carried out at atmospheric or positive pressure, care should be taken to ensure that the reaction system is adequately well mixed.

[0117] The temperature during hydrogenation can be varied in a wide range and is adjusted according to the individual reaction system composed of the catalyst and the polyether-modified polybutadiene (G). The temperature is preferably 25°C to 200°C, more preferably 60°C to 175°C, and particularly preferably 100°C to 150°C.

[0118] Preferably, the hydrogenation is carried out with hydrogen in the presence of at least one hydrogenation catalyst.

[0119] As catalyst, in principle, all hydrogenation catalysts known to those skilled in the art can be used, either alone or in a mixture of several catalysts. The use of homogeneous and / or heterogeneous catalysts can be advantageous, but the use of heterogeneous catalysts is preferred due to their easy removal after hydrogenation.

[0120] Preferable noble metal catalysts are, for example, those based on platinum, palladium, rhodium, iridium and ruthenium. Advantageous non-noble metal catalysts are, for example, those based on nickel, copper, cobalt, manganese, molybdenum, tungsten and / or titanium. All catalysts can be used in supported or pure (i.e. unsupported) form.

[0121] Further preferred are hydrogenation catalysts based on nickel, palladium, rhodium and / or ruthenium. Even more preferred are Raney nickel, palladium on activated carbon, ruthenium on activated carbon or rhodium as Wilkinson's catalyst (chloridotris(triphenylphosphine)rhodium(I)). Particularly preferred are Raney nickel, palladium on activated carbon and / or Wilkinson's catalyst as hydrogenation catalyst. When a mixture of two or more of the aforementioned hydrogenation catalysts is used, a mixture of Raney nickel and palladium on activated carbon is preferred.

[0122] The amount of catalyst used can be adapted to each application. The amount used is selected so that at least hydrogenation occurs. The amount of catalyst used is preferably 0.1% by weight to 10% by weight, more preferably 0.2% by weight to 7% by weight, and particularly preferably 0.3% by weight to 5% by weight, based on the amount of polyether-modified polybutadiene (G) to be hydrogenated.

[0123] After completion of the hydrogenation, the reaction mixture is advantageously filtered in order to remove any entrained solids, such as, for example, the heterogeneous catalyst. Depending on the viscosity of the reaction mixture, it may be advantageous to dilute the reaction mixture with a suitable solvent, preferably butyl acetate or xylene, before filtration.

[0124] Finally, the filtrate obtained after filtration is distilled to remove highly volatile components such as the solvent contained therein, and the pure hydrogenated polyether-modified polybutadiene (H) according to the present invention is isolated.

[0125] Optional steps cc) and dd) In an optional step cc), at least one polyether-modified polybutadiene (G) not containing end-capped polyether groups can be reacted with at least one end-capping reagent (I) to obtain at least one polyether-modified polybutadiene (G) comprising end-capped polyether groups.

[0126] Thus, in step cc), at least one polyether-modified polybutadiene (G1) not containing end-capped polyether groups can be reacted with at least one end-capping reagent (I) to obtain at least one polyether-modified polybutadiene (G2) containing end-capped polyether groups.

[0127] As an alternative to the optional step cc), in an optional step dd), at least one hydrogenated polyether modified polybutadiene (H) not containing end-capped polyether groups can be reacted with at least one end-capping reagent (I) to obtain at least one hydrogenated polyether modified polybutadiene (H) comprising end-capped polyether groups.

[0128] Thus, in step dd), at least one hydrogenated polyether-modified polybutadiene (H1) not containing end-capped polyether groups can be reacted with at least one end-capping reagent (I) to obtain at least one polyether-modified polybutadiene (H2) containing end-capped polyether groups.

[0129] By "end-capped polyether group" is understood a polyether group that does not contain a hydroxyl group.

[0130] In steps cc) and dd), the groups B of the polybutadiene (G1) or (H1) having terminal hydroxyl groups are reacted to advantageously give ester, ether, urethane and / or carbonate groups. End-capping of polyethers is known to the person skilled in the art and is, for example, esterification with carboxylic acids or carboxylic anhydrides, acetylation, in particular with acetic anhydride, etherification with halogenated hydrocarbons, in particular methylation with methyl chloride according to the principle of the Williamson ether synthesis, urethanization by reaction of OH groups with isocyanates, in particular monoisocyanates such as stearyl isocyanate, and carbonation by reaction of dimethyl carbonate with diethyl carbonate.

[0131] Optional step e) In an optional step e), the at least one hydrogenated polyether modified polybutadiene (H) can be lightened.

[0132] The hydrogenated polyether-modified polybutadiene (H) in this case may be a polyether-modified polybutadiene (H1) without end-capped polyether groups and / or a polyether-modified polybutadiene (H2) with end-capped polyether groups.

[0133] Lightening can be carried out, for example, advantageously by adding activated carbon in a suitable solvent or by treatment with hydrogen peroxide. Lightening can preferably be determined by the Gardner color number (determined according to DIN EN ISO 4630). Here, it is preferred that the Gardner color number of the hydrogenated polyether-modified polybutadiene (H) is reduced by at least 1, advantageously by at least 2, by lightening.

[0134] Hydrogenated polyether modified polybutadiene The subject of the invention is furthermore hydrogenated polybutadienes modified with comb-type (pendant) polyether groups, which can be prepared by the process according to the invention.

[0135] A further subject of the present invention is therefore the hydrogenated polyether-modified polybutadienes (H) obtainable by the process according to the invention.

[0136] The hydrogenated polyether-modified polybutadiene (H) is advantageously a linear, at least partially hydrogenated polybutadiene modified with comb-shaped (pendant) polyether groups. It is therefore preferred that the hydrogenated polyether-modified polybutadiene (H) has a linear, at least partially hydrogenated polybutadiene backbone and pendant polyether groups.

[0137] A further subject of the present invention is likewise the hydrogenated polyether-modified polybutadiene (H) which is advantageously obtainable by the process according to the invention, said hydrogenated polyether-modified polybutadiene (H) being characterized in that: The group consisting of divalent groups (S), (T) and (U): [ka] and the group consisting of divalent groups (V) and (W): [ka] and optionally the group consisting of divalent groups (X), (Y) and (Z): [ka] wherein: A are each independently a monovalent organic group or a hydrogen group, preferably each independently selected from the group consisting of monovalent hydrocarbon groups having 1 to 6 carbon atoms, particularly preferably each independently selected from the group consisting of alkyl groups having 1 to 4 carbon atoms; B is each independently selected from the group consisting of groups of formula (4a), [ka] Preferably, each independently of the others is selected from the group consisting of radicals of formula (4b): [ka] Particularly preferably, each independently of the others is selected from the group consisting of radicals of the formula (4c) [ka] R 1are each independently selected from the group consisting of monovalent hydrocarbon groups having 1 to 16 carbon atoms, preferably each independently an alkyl group or a phenyl group having 1 to 16 carbon atoms, particularly preferably each independently a methyl group, an ethyl group or a phenyl group; R 2 is the formula -CH2-OR 3 is the basis of; R 3 are each independently selected from the group consisting of monovalent hydrocarbon groups having 3 to 18 carbon atoms; preferably each independently a phenyl group optionally substituted with a monovalent group selected from an allyl group, a butyl group, an alkyl group having 8 to 15 carbon atoms, or a hydrocarbon group having 1 to 4 carbon atoms; particularly preferably a tert-butylphenyl group or an o-cresyl group; R 4 are each independently a monovalent organic group having 1 to 18 carbon atoms or hydrogen, preferably hydrogen; m, n, o, p and q each independently represent an integer from 0 to 300, preferably from 0 to 200, particularly preferably from 0 to 100, provided that the sum of m, n, o, p and q is greater than 1, preferably greater than 5, particularly preferably greater than 10; The hydrogenated polyether-modified polybutadiene (H) is characterized in that all combinations of units of the group B, the numbers of which are indicated by the subscripts m, n, o, p, or q, are included.

[0138] The term "hydrogen" of the group refers to a hydrogen group / radical.

[0139] Here, the group R 1 , R 2 , R 3 , R 4 may each, independently of the other, be linear or branched, saturated or unsaturated, aliphatic or aromatic, substituted or unsubstituted.

[0140] Here, the general notation [ka] [Here, in equation (4a), R = R 1 or R 2 and in formulas (4b) and (4c) R=CH3] is represented by the formula [ka] In addition to the units of formula [ka] but advantageously also represents the unit of formula [ka] Represents the unit of .

[0141] Here, the general notation of equation (4a) [ka] is the formula [ka] In addition to the units of formula [ka] but advantageously also represents the unit of formula [ka] Represents the unit of .

[0142] base R 4 each independently represents a monovalent hydrocarbon group having 1 to 18 carbon atoms, an acyl group -C(=O)R 5 , urethane group -C(=O)NH-R 6 , carbonate group -C(=O)OR 7 and hydrogen; more preferably, R 4are each independently an alkyl group having 1 to 18 carbon atoms, an alkylene group having 1 to 18 carbon atoms, or an acyl group -C(=O)R 5 , urethane group -C(=O)NH-R 6 , carbonate group -C(=O)OR 7 and hydrogen; particularly preferably, R 4 is hydrogen.

[0143] R 5 are each independently an alkyl or alkenyl group having 1 to 18 carbon atoms, preferably 1 to 10 carbon atoms, and particularly preferably a methyl group.

[0144] R 6 are each independently an alkyl or aryl group having 1 to 18 carbon atoms, preferably 6 to 18 carbon atoms.

[0145] R 7 are each independently an alkyl group having 1 to 18 carbon atoms, preferably 1 to 2 carbon atoms.

[0146] Here, the sum (total number) of all units (S), (T), and (U) divided by the sum (total number) of all units (S), (T), (U), (V), (W), (X), (Y), and (Z) is preferably >0% to <100%, preferably >0% to 70%, more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, and particularly preferably 4% to 20%. This means that >0% to <100%, preferably >0% to 70%, more preferably 1% to 50%, even more preferably 2% to 40%, even more preferably 3% to 30%, and particularly preferably 4% to 20% of the total units (S), (T), (U), (V), (W), (X), (Y), and (Z) are polyether-modified.

[0147] Here, it is further preferable that the value obtained by dividing the sum (total number) of all units (V), (W), (X), (Y) and (Z) of at least one polyether-modified polybutadiene (H) by the sum (total number) of all units (S), (T), (U), (V), (W), (X), (Y) and (Z) is <100% to >0%, more preferably <100% to 30%, even more preferably 99% to 50%, even more preferably 98% to 60%, even more preferably 97% to 70%, and most preferably 96% to 80%. This means that preferably <100% to >0%, more preferably <100% to 30%, even more preferably 99% to 50%, even more preferably 98% to 60%, even more preferably 97% to 70%, and most preferably 96% to 80% of the total of the units (S), (T), (U), (V), (W), (X), (Y) and (Z) are not polyether-modified.

[0148] The hydrogenated polyether-modified polybutadiene (H) may be partially hydrogenated or fully hydrogenated. However, it is preferred that the hydrogenated polyether-modified polybutadiene (H) is fully hydrogenated. Therefore, it is preferred that the hydrogenated polyether-modified polybutadiene (H) is substantially free of unsaturated groups.

[0149] Therefore, it is further preferred that the sum (total number) of all units (V) and (W) of at least one hydrogenated polyether modified polybutadiene (H) divided by the sum (total number) of all units (V), (W), (X), (Y) and (Z) is at least 30%, more preferably at least 60%, even more preferably at least 90%, particularly preferably at least 95%. This means that at least 30%, more preferably at least 60%, even more preferably at least 90%, particularly preferably at least 95% of the total of units (V), (W), (X), (Y) and (Z) are saturated, and less than 30%, more preferably less than 40%, even more preferably less than 10%, particularly preferably less than 5% of the total of units (V), (W), (X), (Y) and (Z) are unsaturated. This is advantageous, in particular as described in the examples,1 Determined using H-NMR spectroscopy.

[0150] The polyether group B can be, for example, R 1 and / or R 3 It is noted that when is a phenyl group, it may be unsaturated, however the aromatic group is advantageously not hydrogenated and remains unchanged after hydrogenation.

[0151] The number average molecular weight M of the polybutadiene portion of hydrogenated polyether modified polybutadiene (H) n , weight average molecular weight M w and polydispersity are optional. Here, the polybutadiene portion is understood to be the portion of the hydrogenated polyether-modified polybutadiene (H) that originates from the polybutadiene (A) used by the method. Thus, the number average molecular weight M n , weight average molecular weight M w and polydispersity is the number average molecular weight M of the polybutadiene (A) from which the hydrogenated polyether-modified polybutadiene (H) is produced. n , weight average molecular weight M w and is identical to the polydispersity.

[0152] The number average molecular weight M of the polybutadiene portion of hydrogenated polyether modified polybutadiene (H) n is preferably 200 g / mol to 20,000 g / mol, more preferably 500 g / mol to 10,000 g / mol, and particularly preferably 700 g / mol to 5,000 g / mol.

[0153] In addition, the number average molecular weight M of the polybutadiene portion of the hydrogenated polyether-modified polybutadiene (H) n is preferably 2100 g / mol to 20000 g / mol, more preferably 2200 g / mol to 10000 g / mol, and particularly preferably 2300 g / mol to 5000 g / mol.

[0154] Here, the number average molecular weight M of the polybutadiene part nis the number average molecular weight M of the base polybutadiene (A). n It is defined as:

[0155] It is further preferred that the hydrogenated polyether-modified polybutadiene (H) has a numerical average of 5 to 360, particularly preferably 10 to 180 and very particularly preferably 15 to 90 units, where the units are selected from the group consisting of (S), (T), (U), (V), (W), (X), (Y) and (Z).

[0156] It is also preferred that the hydrogenated polyether-modified polybutadiene (H) has a numerical average of 35 to 360, particularly preferably 40 to 180, very particularly preferably 45 to 90 units, where the units are selected from the group consisting of (S), (T), (U), (V), (W), (X), (Y) and (Z).

[0157] It is preferred that the combined weight proportion of all units (S), (T), (U), (V), (W), (X), (Y) and (Z) relative to the total weight of the at least one hydrogenated polyether-modified polybutadiene (H) is at least 50%, more preferably at least 60%, more preferably at least 70%, preferably at least 80%, more preferably at least 90%, more preferably at least 95%, more preferably at least 99%, and particularly preferably 100%.

[0158] It is preferred that the hydrogenated polyether-modified polybutadiene (H) consists essentially or completely of units (S), (T), (U), (V), (W), (X), (Y) and (Z). It is particularly preferred that the hydrogenated polyether-modified polybutadiene (H) consists essentially or completely of units (S), (T), (U), (V) and (W).

[0159] It is particularly preferred that the hydrogenated polyether-modified polybutadiene (H) is characterized in that the proportion by weight of units (S) relative to the total weight of all units (S), (T) and (U) is at least 95%.

[0160] Very particular preference is given to the above-mentioned polybutadienes Polyvest® 110 and Polyvest® 130 from Evonik Industries AG / Evonik Operations GmbH, as well as polyether-modified polybutadienes (H) derived from Lithene ultra AL and Lithene ActiV 50 from Synthomer PLC.

[0161] The molecular weight and polydispersity of the group B are arbitrary. However, it is preferred that the average molecular weight of the group B is 100 g / mol to 20000 g / mol, more preferably 200 g / mol to 15000 g / mol, particularly preferably 400 g / mol to 10000 g / mol. The average molecular weight of the group B can be calculated from the initial weight of the monomers used relative to the number of OH groups of the hydroxy-functional polybutadiene (E) used. Thus, for example, if 40 g of ethylene oxide are used and the amount of hydroxy-functional polybutadiene (E) used has 0.05 mol of OH groups, the average molecular weight of the group B is 800 g / mol.

[0162] Hydrogenated polyether modified polybutadienes (H) are liquid, pasty or solid, depending on the composition and molecular weight.

[0163] The number average molecular weight (M n ) is preferably 300 g / mol to 60,000 g / mol, more preferably 1,000 g / mol to 15,000 g / mol, even more preferably 1,500 g / mol to 10,000 g / mol, and particularly preferably 2,000 g / mol to 5,000 g / mol.

[0164] Its polydispersity can vary within a wide range. The polydispersity of the at least one polyether-modified polybutadiene (H) is preferably M w / M n =1.5 to 15, more preferably 2 to 10, and particularly preferably 3 to 8.

[0165] The following examples are provided to illustratively explain the present invention, and are not intended to limit the present invention to the embodiments set forth in the examples. The scope of application of the present invention is clear from the entire specification and the claims.

[0166] Working Example: General Method: Gel Permeation Chromatography (GPC): Polydispersity (M w / M n ), weight average molecular weight (M w ) and number average molecular weight (M n GPC measurements to determine the .alpha.-aminopropyl ether were performed under the following measurement conditions: column combination SDV 1000 / 10,000 Å (length 65 cm), temperature 30° C., THF as mobile phase, flow rate 1 ml / min, sample concentration 10 g / l, RI detector, evaluation against polypropylene glycol standards.

[0167] Determination of the 1,4-cis, 1,4-trans and 1,2 unit content of polybutadiene: Determination of the content of 1,4-cis units, 1,4-trans units and 1,2 units 1 This can be done using H-NMR spectroscopy, which is routinely used by those skilled in the art.

[0168] Determination of the content of epoxy groups (epoxy content, degree of epoxidation) of epoxy-functional polybutadienes (C): Determination of the epoxy group content, 13 C-NMR spectroscopy was used. A Bruker Avance 400 NMR spectrometer was used. For this purpose, the samples were dissolved in deuterated chloroform. The epoxy content is defined as the percentage (mol%) of epoxidized butadiene units relative to the total of all epoxidized and non-epoxidized butadiene units contained in the sample. It corresponds to the number of epoxy groups in the epoxy-functional polybutadiene (C) divided by the number of double bonds in the polybutadiene (A) used.

[0169] Determination of hydrogenation degree: The hydrogenation degree is determined by 1 H-NMR spectroscopy was used. A Bruker Avance 400 NMR spectrometer was used. For this purpose, samples were dissolved in deuterated chloroform.

[0170] First, the double bond content of the polyether-modified polybutadiene (G) (i.e., before hydrogenation) was determined, and the double bond content of the hydrogenated polyether-modified polybutadiene (H) after hydrogenation was also determined. For this purpose, 1 The integral value of the H-NMR spectrum was obtained before and after hydrogenation. PB、前 ) or after hydrogenation (I PB、後 ) is proportional to the number of double bonds in polybutadiene ("PB"). For normalization, these integral values ​​are set to 2.8 to 4.2. 1 These integrals were also calculated from the integrals of the H-NMR spectrum before hydrogenation (I PE、前 ) or after hydrogenation (I PE、後 The hydrogenation degree is then calculated by the following formula: Degree of hydrogenation=1-[(I PB、後 / I PE、後 ) / (I PB、前 / I PE、前 )] I PB、後 = 4.8-6.3 ppm after hydrogenation 1 H-NMR spectrum integral I PE、後 = 2.8-4.2 ppm after hydrogenation 1 H-NMR spectrum integral I PB、前= 4.8 to 6.3 ppm before hydrogenation 1 H-NMR spectrum integral I PE、前= 2.8-4.2 ppm before hydrogenation 1 H-NMR spectrum integral value.

[0171] Determination of Acid Number: The acid number was determined by titration according to DIN EN ISO 2114.

[0172] Lightening determination: The lightening was determined by the change in the Gardner colour index (determined in accordance with DIN EN ISO 4630).

[0173] Synthesis example: Step a): Preparation of epoxidized polybutadiene Example A1: Polybutadiene of formula (1) with structure x=1%, y=24% and z=75% (Polyvest® 110) was used to prepare an epoxidized polybutadiene. According to the prior art, a 2.5 L four-neck flask was charged with 800 g of Polyvest® 110 and 43.2 g of concentrated formic acid in 800 g of chloroform at room temperature under nitrogen atmosphere. Then, 160 g of a 30% H2O2 solution (30% by weight H2O2 with respect to the total weight of the aqueous solution) was slowly added dropwise, and the solution was then heated to 50° C. for 7.5 hours. After the reaction was completed, it was cooled to room temperature and the organic phase was separated, which was washed four more times with distilled water. The excess chloroform and residual water were distilled off. 755 g of product was obtained, which was mixed with 1000 ppm of Irganox® 1135 and stored under nitrogen.

[0174] 13 The degree of epoxidation of the double bonds was estimated to be approximately 8.3% by C-NMR.

[0175] M w = 4817 g / mol;M n = 1997 g / mol;M w / M n =2.4.

[0176] Example A2: According to the method described in Example A1, 800 g of Polyvest® 110 and 43.2 g of concentrated formic acid in 800 g of chloroform were charged into a 2 L four-neck flask and mixed with 24 g of a 30% H2O2 solution (30% by weight H2O2 based on the total weight of the aqueous solution). After 8 hours at 50°C, the phases were separated, washed with distilled water, and then distilled to obtain a 200% aqueous solution. 13 746 g of epoxidized polybutadiene was obtained, the degree of epoxidation of double bonds of which was about 8.6% according to C-NMR analysis.

[0177] M w = 4444 g / mol;M n = 1940 g / mol; M w / M n =2.3.

[0178] Example A3: According to the method described in Example A1, 1500 g of Polyvest® 110 and 81 g of concentrated formic acid in 1500 g of chloroform were charged to a 5 L four-neck flask and mixed with 300 g of 30% H2O2 solution (30% by weight H2O2 based on the total weight of the aqueous solution). After 6.5 hours at 50°C, the phases were separated, washed with distilled water, and then distilled to obtain a 100% aqueous solution. 13 1,453 g of epoxidized polybutadiene was obtained, the degree of epoxidation of double bonds of which was about 7.6% according to C-NMR analysis.

[0179] M w = 4698 g / mol; M n = 1982 g / mol;M w / M n =2.4.

[0180] Example A4: According to the method described in Example A1, 1500 g of Polyvest® 110 and 81 g of concentrated formic acid in 1500 g of chloroform were charged to a 5 L four-neck flask and mixed with 300 g of 30% H2O2 solution (30% by weight H2O2 based on the total weight of the aqueous solution). After 6.5 hours at 50°C, the phases were separated, washed with distilled water, and then distilled to obtain a 100% aqueous solution. 131,462 g of epoxidized polybutadiene was obtained, the degree of epoxidation of double bonds of which was about 8.3% according to C-NMR analysis.

[0181] M w = 4464 g / mol;M n = 1898 g / mol;M w / M n =2.4.

[0182] Step b), Preparation of OH-functional polybutadiene Example B1: The epoxidized polybutadiene produced in Example A1 was used to produce a hydroxylated polybutadiene having a degree of hydroxylation of about 8.3%, where the degree of hydroxylation is the number of OH groups of the OH-functional polybutadiene divided by the number of double bonds of the polybutadiene used in step a). For production, a four-neck flask was charged with 750 g of epoxidized polybutadiene in 750 g of isobutanol under a nitrogen atmosphere and mixed with 80 ppmw of trifluoromethanesulfonic acid (relative to the weight of the epoxidized polybutadiene) dissolved in isobutanol (1% solution, i.e. 1% by weight of trifluoromethanesulfonic acid relative to the total weight of the solution) while stirring. It was then heated to 70° C. and the mixture was stirred at this temperature for 5 hours. During the reaction, the reaction mixture became clear. After the reaction was completed, the mixture was cooled to room temperature and 33.5 mg of solid NaHCO3 was added to neutralize the solution, which was then filtered. Excess alcohol was distilled off under reduced pressure. The alcohol, recovered by distillation and optionally dehydrated, can be reused in subsequent syntheses. 785 g of a brown product was obtained, which was mixed with 1000 ppm Irganox® 1135 and stored under nitrogen.

[0183] 13 C-NMR evaluation showed complete conversion of all epoxy groups, with a hydroxylation degree of about 8.3%.

[0184] M w = 9201 g / mol;M n = 2426 g / mol;M w / M n=3.8.

[0185] Example B2: To prepare hydroxylated polybutadiene with a degree of hydroxylation of about 8.6%, 725 g of epoxidized polybutadiene prepared in Example A2 was charged to 725 g of isobutanol by the method described in Example B1, and 80 ppmw of trifluoromethanesulfonic acid (1% solution) dissolved in isobutanol (based on the weight of epoxidized polybutadiene) was mixed with stirring. After stirring at 70° C. for 4.5 hours, the reaction mixture was neutralized with 33.5 mg of solid NaHCO3 at room temperature (RT), filtered, and excess alcohol was distilled off under reduced pressure. 749 g of brown product was obtained, which was mixed with 1000 ppm of Irganox® 1135 and stored under nitrogen.

[0186] 13 C-NMR evaluation showed complete conversion of all epoxy groups, with a hydroxylation degree of approximately 8.6%.

[0187] M w = 10305 g / mol;M n = 2483 g / mol;M w / M n =4.2.

[0188] Example B3: For the preparation of hydroxylated polybutadiene with a degree of hydroxylation of about 7.6%, 1400 g of epoxidized polybutadiene prepared in Example A3 was charged to 1400 g of isobutanol by the method described in Example B1, and 80 ppmw of trifluoromethanesulfonic acid (1% solution) dissolved in isobutanol (based on the weight of epoxidized polybutadiene) was mixed with stirring. After stirring at 70° C. for 7 hours, the reaction mixture was neutralized with 62.7 mg of solid NaHCO3 at RT, filtered, and excess alcohol was distilled off under reduced pressure. 1455.6 g of brown product was obtained, which was mixed with 1000 ppm of Irganox® 1135 and stored under nitrogen.

[0189] 13C-NMR evaluation showed complete conversion of all epoxy groups, with a hydroxylation degree of approximately 7.6%.

[0190] M w = 7441 g / mol;M n = 2231 g / mol;M w / M n =3.3.

[0191] Example B4: For the preparation of hydroxylated polybutadiene with a degree of hydroxylation of about 8.3%, 1350 g of epoxidized polybutadiene prepared in Example A4 was charged to 1350 g of isobutanol by the method described in Example B1, and 80 ppmw of trifluoromethanesulfonic acid (1% solution) dissolved in isobutanol (based on the weight of epoxidized polybutadiene) was mixed with stirring. After stirring at 70° C. for 7 hours, the reaction mixture was neutralized with 60.5 mg of solid NaHCO3 at RT, filtered, and the excess alcohol was distilled off under reduced pressure. 1342.1 g of brown product was obtained, which was mixed with 1000 ppm of Irganox® 1135 and stored under nitrogen.

[0192] 13 C-NMR evaluation showed complete conversion of all epoxy groups, with a hydroxylation degree of about 8.3%.

[0193] M w = 8277 g / mol;M n = 2340 g / mol; M w / M n =3.5.

[0194] Step c), Alkoxylation of OH-functional polybutadiene Example C1: A 3 L autoclave was charged under nitrogen with 253 g of hydroxylated polybutadiene prepared in Example B1 and 7.2 g of a 30% sodium methoxide solution (30% by weight of sodium methoxide in methanol relative to the total weight of the solution) and stirred at 50° C. for 1 hour. It was then heated to 115° C. with stirring and the reactor was evacuated to an internal pressure of 30 mbar in order to distill off excess methanol and other volatile components present. A mixture of 106 g of ethylene oxide and 696 g of propylene oxide was metered in continuously, with cooling, at 115° C. and a maximum reactor pressure of 3.5 bar (absolute) over a period of 17 hours. After a further 2 hours of reaction at 115° C., it was degassed. Volatiles such as residual ethylene oxide and propylene oxide were distilled off under reduced pressure. The product was cooled to 95°C, neutralized with 30% H3PO4 to an acid value of 0.1 mg KOH / g, and mixed with 1000 ppm Irganox® 1135. Water was removed by vacuum distillation and the precipitated salts were filtered. 980 g of medium viscosity, orange colored, clear alkoxylated polybutadiene was isolated and stored under nitrogen.

[0195] M w = 13388 g / mol;M n = 3321 g / mol;M w / M n =5.1.

[0196] Example C2: A 3 L autoclave was charged under nitrogen with 455 g of hydroxylated polybutadiene prepared in Example B2 and 25.9 g of a 30% sodium methoxide solution (30% by weight of sodium methoxide in methanol relative to the total weight of the solution) and stirred at 50° C. for 1 hour. It was then heated to 115° C. with stirring and the reactor was evacuated to an internal pressure of 30 mbar in order to distill off excess methanol and other volatile components present. 752 g of propylene oxide were then metered in continuously, with cooling, at 115° C. and a maximum internal reactor pressure of 3.5 bar (absolute) over a period of 12 hours. After a further 3.5 hours of reaction at 115° C., it was degassed. Volatiles such as residual propylene oxide were distilled off under reduced pressure. The product was cooled to 95°C, neutralized with 30% H3PO4 to an acid value of 0.1 mg KOH / g, and mixed with 1000 ppm Irganox® 1135. Water was removed by vacuum distillation and the precipitated salts were filtered. 1134 g of medium viscosity, orange, clear alkoxylated polybutadiene was isolated and stored under nitrogen.

[0197] M w = 15903 g / mol;M n = 2672 g / mol;M w / M n =6.0.

[0198] Example C3: A 3 L autoclave was charged under nitrogen with 710 g of hydroxylated polybutadiene prepared in Example B3 and 32.3 g of a 30% sodium methoxide solution (30% by weight of sodium methoxide in methanol relative to the total weight of the solution) and stirred at 50° C. for 1 hour. It was then heated to 115° C. with stirring and the reactor was evacuated to an internal pressure of 30 mbar in order to distill off excess methanol and other volatile components present. 1559 g of propylene oxide were then metered in continuously and with cooling at 115° C. and a maximum internal reactor pressure of 3.5 bar (absolute) over a period of 10.5 hours. After a further 5 hours of reaction at 115° C., it was degassed. Volatiles such as residual propylene oxide were distilled off under reduced pressure. The product was cooled to 95° C. and a portion of 1397 g was discharged. It was neutralized with 30% H3PO4 to an acid value of 0.1 mg KOH / g and mixed with 1000 ppm Irganox® 1135. The water was removed by vacuum distillation and the precipitated salts were filtered. 1175 g of medium viscosity, orange colored, clear alkoxylated polybutadiene was isolated and stored under nitrogen.

[0199] M w = 18236 g / mol;M n = 3037 g / mol;M w / M n =6.0.

[0200] Example C4: The amount of 882 g of still alkaline alkoxylated polybutadiene remaining in the reactor in Example C3 was heated again to 115° C., and another 606 g of propylene oxide was added continuously within 7 hours. After another 2 hours of reaction at 115° C., it was degassed. Volatiles such as residual propylene oxide were distilled off under reduced pressure. The product was cooled to 95° C., neutralized with 30% H3PO4 to an acid value of 0.1 mg KOH / g, and mixed with 1000 ppm Irganox® 1135. Water was removed by vacuum distillation, and the precipitated salts were filtered. 1407 g of medium viscosity, orange, transparent alkoxylated polybutadiene was isolated and stored under nitrogen.

[0201] M w = 19573 g / mol;Mn = 2968 g / mol;M w / M n =6.6.

[0202] Example C5: A 3 L autoclave was charged under nitrogen with 415 g of hydroxylated polybutadiene prepared in Example B4 and 20.2 g of a 30% sodium methoxide solution (30% by weight of sodium methoxide in methanol relative to the total weight of the solution) and stirred at 50° C. for 1 hour. It was then heated to 115° C. with stirring and the reactor was evacuated to an internal pressure of 30 mbar in order to distill off excess methanol and other volatile components present. 974 g of propylene oxide were then metered in continuously and with cooling at 115° C. and a maximum reactor pressure of 3.5 bar (absolute) over a period of 11 hours. After a further reaction at 115° C., it was degassed. Volatiles such as residual propylene oxide were distilled off under reduced pressure. The product was cooled to 95°C, neutralized with 30% H3PO4 to an acid value of 0.1 mg KOH / g, and mixed with 1000 ppm Irganox® 1135. Water was removed by vacuum distillation and the precipitated salts were filtered. 1472 g of medium viscosity, orange, clear alkoxylated polybutadiene was isolated and stored under nitrogen.

[0203] M w = 20130 g / mol;M n = 2928 g / mol;M w / M n =6.9.

[0204] Step d): Hydrogenation of polyether-modified polybutadiene Example D1: A 250 ml four-neck flask was charged with 120 g of alkoxylated hydroxylated polybutadiene prepared in Example C1, 0.006 g of citric acid and 1.2 g of water under argon. Then 6.0 g of Raney nickel (aluminum / nickel 50 / 50) and 1.2 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, 50% water content) were added. After heating to 120° C., 0.15 lpm (lpm = liters per minute) of hydrogen was introduced with stirring for 12 hours under a strong argon flow. The product, which is solid on cooling, was diluted with 100 g each of ethanol / xylene and hot filtered after adding 2.4 g of Harbolite 800 filter aid (Alfa Aeser GmbH & Co KG). A gel remained on the filter disc. The filtered liquid phase was filtered again through a finer filter and distilled under reduced pressure. This gives 98 g of a dark brown, cloudy product which becomes solid on cooling. The hydrogenation degree is 99.7%.

[0205] M w = 20250 g / mol; M n = 3156 g / mol;M w / M n =6.42.

[0206] Example D2: A 500 ml four-neck flask was charged with 143 g of alkoxylated hydroxylated polybutadiene prepared in Example C2, 143 g of butyl acetate, 0.0071 g of citric acid and 1.43 g of water under argon. Then, 1.43 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, water content 50%) was added. After heating to 120° C., 0.15 lpm of hydrogen was introduced with stirring under a strong argon flow for 14 hours. The product, which is solid on cooling, was diluted again with 100 g of butyl acetate and hot filtered after adding 1.5 g of Harbolite 800 filter aid. After distillation under reduced pressure, a dark brown turbid product was obtained, which became solid on cooling. The hydrogenation degree was 93.6%.

[0207] M w = 16327 g / mol;M n = 2394 g / mol;Mw / M n =6.82.

[0208] Example D3: A 500 ml four-neck flask was charged with 250 g of alkoxylated hydroxylated polybutadiene prepared in Example C3 and 250 g of butyl acetate under argon. Then 12.5 g of Raney nickel (aluminum / nickel 50 / 50) and 2.5 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, 50% water content) were added. After heating to 120° C., 0.10 lpm of hydrogen was introduced with stirring under a strong argon stream for 20 hours. The product was diluted again with 50 g of butyl acetate and hot filtered after adding 7.5 g of Harbolite 800 filter aid. After distillation under reduced pressure, a dark brown product was obtained, which became solid on cooling. The hydrogenation degree was 98.6%.

[0209] M w = 17567 g / mol;M n = 2690 g / mol; M w / M n =6.53.

[0210] Example D4: A 500 ml four-neck flask was charged under argon with 125 g of alkoxylated hydroxylated polybutadiene prepared in Example C3 and 125 g of butyl acetate. Then, 1.25 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, water content 50%) was added. After heating to 120 °C, 0.05-0.10 lpm of hydrogen was introduced with stirring under a strong argon flow for 19 hours. The product was diluted again with 50 g of xylene and hot filtered after adding 3.75 g of Harbolite 800 filter aid. After distillation under reduced pressure, 111 g of a dark brown turbid product was obtained, which became solid on cooling. The hydrogenation degree was 97.5%.

[0211] M w = 17504 g / mol;M n = 2720 g / mol; M w / M n =6.44.

[0212] Example D5: A 500 ml four-neck flask was charged under argon with 125 g of alkoxylated hydroxylated polybutadiene prepared in Example C3 and 125 g of xylene. Then, 1.25 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, water content 50%) was added. After heating to 120°C, 0.05-0.10 lpm of hydrogen was introduced with stirring under a strong argon flow for 28 hours. The product was diluted again with 50 g of xylene and hot filtered after adding 3.75 g of Harbolite 800 filter aid. After distillation under reduced pressure, 112 g of a dark brown product was obtained, which became solid on cooling. The hydrogenation degree was 91.2%.

[0213] M w = 19011 g / mol;M n = 2921 g / mol;M w / M n =6.51.

[0214] Example D6: A 500 ml four-neck flask was charged under argon with 92.2 g of alkoxylated hydroxylated polybutadiene prepared in Example C3 and 276.6 g of butyl acetate. Then, 0.92 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, water content 50%) was added. After heating to 120°C, 0.05-0.10 lpm of hydrogen was introduced while stirring for 22 hours under a strong argon flow. Hot filtration was performed after adding 2.8 g of Harbolite 800 filter aid. After distillation under reduced pressure, 82 g of a dark brown product was obtained, which became solid on cooling. The hydrogenation degree was 98.5%.

[0215] M w = 16574 g / mol;M n = 2637 g / mol;M w / M n =6.29.

[0216] Example D7: A 350 ml pressure reactor is charged under argon with 125 g of alkoxylated hydroxylated polybutadiene prepared in Example C4 and 125 g of butyl acetate. Then, 6.25 g of Raney nickel (aluminum / nickel 50 / 50) and 1.25 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, 50% water content) are added. After inerting and heating to 140°C, hydrogen is injected discontinuously at 5-8 bar for 40 hours while stirring. After the end of hydrogen uptake, a sample is filtered and distilled. A dark brown product is obtained, which becomes solid on cooling. The hydrogenation degree is 47.4%.

[0217] M w = 20107 g / mol;M n = 3197 g / mol;M w / M n =6.29.

[0218] Example D8: A 2000 ml four-neck flask was charged under argon with 493 g of alkoxylated hydroxylated polybutadiene prepared in Example C4 and 493 g of butyl acetate. Then, 24.66 g of Raney nickel (aluminum / nickel 50 / 50) and 4.93 g of palladium catalyst Pd-Kat / C (5% Pd on activated carbon, 50% water content) were added. After heating to 120 °C, 0.10-0.15 lpm of hydrogen was introduced with stirring under a strong argon flow for 30 hours. The product was diluted again with 197 g of xylene and hot filtered after adding 14.8 g of Harbolite 800 filter aid. After distillation under reduced pressure, 458 g of a dark brown product was obtained, which became solid on cooling. The hydrogenation degree was 92.3%.

[0219] M w = 17933 g / mol;M n = 2687 g / mol;M w / M n =6.67.

[0220] Example D9: A 500 ml four-neck flask is charged with 50 g of alkoxylated hydroxylated polybutadiene prepared in Example C5 together with 150 g of xylene, and 1.5 g of rhodium-100 (Wilkinson's catalyst) is added with stirring. After heating to 120 ° C, 0.025-0.05 lpm (lpm = liters per minute) of hydrogen is introduced with stirring for 10 hours under a strong argon stream. After adding 1.5 g of Harbolite 800 filter aid, hot filtration is performed. The filtered liquid phase is distilled under reduced pressure. 46 g of a dark brown turbid product is obtained, which becomes solid on cooling. The hydrogenation degree is 97.8%.

[0221] M w = 17225 g / mol;M n = 2754 g / mol;M w / M n =6.25.

[0222] Example D10: A 500 ml four-neck flask is charged with 50 g of alkoxylated hydroxylated polybutadiene prepared in Example C5 together with 150 g of xylene, and 2.5 g of ruthenium on activated carbon (H105 XBA type) are added with stirring. After heating to 120 ° C, 0.025-0.05 lpm (lpm = liters per minute) of hydrogen are introduced with stirring for 27 hours under a strong argon stream. After adding 1.5 g of Harbolite 800 filter aid, hot filtration is performed. The filtered liquid phase is distilled under reduced pressure. 41 g of a dark brown turbid product is obtained, which becomes viscous on cooling. The hydrogenation degree is 42.0%.

[0223] M w = 16630 g / mol;M n = 2988 g / mol;M w / M n =5.55.

Claims

1. 1. A method for producing one or more hydrogenated polyether modified polybutadienes, comprising: a) reacting at least one polybutadiene (A) with at least one epoxidizing reagent (B) to obtain at least one epoxy-functional polybutadiene (C); b) reacting said at least one epoxy-functional polybutadiene (C) with at least one hydroxy-functional compound (D) to obtain at least one hydroxy-functional polybutadiene (E); c) reacting said at least one hydroxy-functional polybutadiene (E) with at least one epoxy-functional compound (F) to obtain at least one polyether-modified polybutadiene (G); d) hydrogenating said at least one polyether-modified polybutadiene (G) to obtain at least one hydrogenated polyether-modified polybutadiene (H); A method comprising:

2. The following two steps: cc) reacting at least one polyether-modified polybutadiene (G) not containing end-capped polyether groups with at least one end-capping reagent (I) to obtain at least one polyether-modified polybutadiene (G) containing end-capped polyether groups; dd) reacting at least one hydrogenated polyether-modified polybutadiene (H) not containing end-capped polyether groups with at least one end-capping reagent (I) to obtain at least one hydrogenated polyether-modified polybutadiene (H) containing end-capped polyether groups. The method of claim 1 , further comprising exactly one of:

3. 2. The process of claim 1, wherein in step a) >0% to <100% of the double bonds of said at least one polybutadiene (A) are epoxidized.

4. 2. The method of claim 1, wherein the at least one epoxidation reagent (B) is or comprises performic acid.

5. The process of claim 1, wherein the at least one hydroxy-functional compound (D) is selected from the group of monofunctional alcohols having 1 to 6 carbon atoms.

6. At least one epoxy-functional compound used in step c) a. from the group of alkylene oxides; and / or b. From the group of glycidyl compounds The method of claim 1 , wherein

7. 2. The process according to claim 1, wherein in process step d) at least 30% of the double bonds of the polyether modified polybutadiene (G) are hydrogenated.

8. 2. The process of claim 1, wherein step d) is carried out with hydrogen in the presence of at least one hydrogenation catalyst.

9. Hydrogenated polyether modified polybutadiene (H) obtainable by the process according to any one of claims 1 to 8.

10. A hydrogenated polyether-modified polybutadiene (H), comprising the following: The group consisting of divalent groups (S), (T) and (U): 【Chemistry 1】 and the group consisting of divalent groups (V) and (W): 【Chemistry 2】 and optionally the group consisting of divalent groups (X), (Y) and (Z): 【Chemistry 3】 wherein: Each A is independently a monovalent organic group or a hydrogen group; B is each independently selected from the group consisting of groups of formula (4a), 【Chemistry 4】 Each R 1 is independently selected from the group consisting of monovalent hydrocarbon groups having 1 to 16 carbon atoms; R ２ is represented by the formula -CH ２ -O-R ３ is a group represented by the formula: R ３ are each independently selected from the group consisting of monovalent hydrocarbon radicals having 3 to 18 carbon atoms; R ４ are each independently a monovalent organic radical having 1 to 18 carbon atoms or hydrogen; m, n, o, p and q are each, independently of one another, 0 to 300, provided that the sum of m, n, o, p and q is greater than 1; The hydrogenated polyether-modified polybutadiene (H) includes all combinations of the units of the group B whose numbers are indicated by the subscripts m, n, o, p, or q.

11. The hydrogenated polyether-modified polybutadiene (H) according to claim 10, wherein the sum of all units (S), (T) and (U) divided by the sum of all units (S), (T), (U), (V), (W), (X), (Y) and (Z) is >0%.

12. The hydrogenated polyether-modified polybutadiene (H) according to claim 10 or 11, wherein the sum of all units (V) and (W) in the at least one polyether-modified polybutadiene (H) divided by the sum of all units (V), (W), (X), (Y) and (Z) is at least 30%.

13. The number average molecular weight M of the original polybutadiene ｎ The hydrogenated polyether-modified polybutadiene (H) according to claim 10 or 11, wherein the molecular weight of the hydrogenated polyether-modified polybutadiene (H) is 200 g / mol to 20,000 g / mol.

14. The hydrogenated polyether-modified polybutadiene (H) according to claim 10 or 11, wherein the average molecular weight of the group B is 100 g / mol to 20,000 g / mol.

15. The hydrogenated polyether-modified polybutadiene (H) according to claim 10 or 11, wherein the number average molecular weight M n is from 300 g / mol to 60,000 g / mol.

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