Image formation device
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- CANON KK
- Filing Date
- 2023-06-22
- Publication Date
- 2026-06-25
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to an image forming apparatus for forming an image on a sheet. [Background technology]
[0002] In image forming apparatuses such as facsimile machines, copiers, and MFPs, there are widespread apparatuses that abut a sheet against a pair of registration rollers (hereinafter also referred to as a pair of registration rollers) to stop the sheet, and then resume driving the pair of registration rollers in accordance with the timing of image formation. In this image forming apparatus, the sheet can be conveyed and the leading edge of the sheet can be aligned with the image formed on the sheet. For example, there is a control that stores the image formation timing and changes the image formation timing to correct the print position of the image, and a control that uses a sheet position sensor arranged downstream of the pair of registration rollers in the conveying direction to control the relative alignment of the image and the sheet with high precision. The sheet position sensor is arranged downstream of the pair of registration rollers and between the image forming position where the image is formed on the sheet, such as a transfer section of an electrophotographic method or a recording section of an inkjet method. Hereinafter, such control will also be referred to as leading edge registration control.
[0003] Specifically, an image forming device has been developed that uses a sheet position sensor that detects the position of a sheet stopped by a pair of registration rollers, and determines the restart speed and maintenance time of the pair of registration rollers using the deviation of the position from the image position, and controls the conveyance of the sheet (Patent Document 1).An image forming device has also been developed that uses a control unit that changes the image formation timing to correct the print position of the image, and a sheet position sensor located downstream of the pair of registration rollers, and changes the image position in accordance with the delay of the sheet position relative to a reference time (Patent Document 2). [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2007-320760 A [Patent Document 2] JP 2012-230240 A Summary of the Invention [Problem to be solved by the invention]
[0005] Incidentally, next-generation office machines require higher registration accuracy than ever before to achieve even higher image quality, and for example, the accuracy of each leading edge registration during double-sided printing is required to be 1 mm or less. However, in the image forming apparatuses described in Patent Documents 1 and 2, for example, when a sheet is transported upward or downward in the vertical direction (hereinafter also referred to as vertical path transport), the leading edge of the sheet may flap in the sheet surface direction in the space between the guide members. For this reason, the distance between the sheet position sensor and the leading edge of the sheet varies and becomes unstable, and the detection accuracy of the sheet position sensor decreases, so there is a risk that the desired leading edge registration accuracy cannot be obtained.
[0006] The present invention aims to provide an image forming apparatus capable of suppressing variation in the distance between a sheet position sensor provided between a pair of registration rollers and an image forming position, and the leading edge of a sheet transported from the registration rollers. [Means for solving the problem]
[0007] One aspect of the present invention is an image forming apparatus comprising: a fixed side unit; an opening / closing side unit that opens and closes by rotating relative to the fixed side unit; an image forming section that forms an image on a sheet at an image forming position; a registration roller pair that is located upstream of the image forming position in a sheet transport direction along the vertical direction and has a first roller and a second roller that contact each other to form a nip portion, and that clamps the sheet at the nip portion and transports it to the image forming position; a detection means that is arranged in the opening / closing side unit so as to be located between the registration roller pair and the image forming position in the sheet transport direction and detects the leading edge of a sheet transported from the registration roller pair toward the image forming position; and a guide section that forms a sheet transport path that guides a sheet from the registration roller pair to the image forming position and has a guide surface facing the registration roller pair, and the guide section and the registration roller pair are positioned such that, when viewed from the axial direction of the first roller, the nip line of the registration roller pair intersects with the guide surface of the guide section upstream in the sheet transport direction from the detection position by the detection means. Effect of the Invention
[0008] According to the present invention, it is possible to suppress variation in the distance between the sheet position sensor provided between the pair of registration rollers and the image forming position, and the leading edge of the sheet conveyed from the registration rollers. [Brief description of the drawings]
[0009] [Figure 1] 1 is a cross-sectional view showing an image forming apparatus according to an embodiment. [Diagram 2] 4 is a cross-sectional view showing a state in which a right door unit of the image forming apparatus according to the embodiment is open. FIG. [Diagram 3] FIG. 2 is a cross-sectional view showing a state in which a cover of the image forming apparatus according to the embodiment is open. [Figure 4] FIG. 2 is a block diagram showing a control system of the image forming apparatus according to the embodiment. [Diagram 5] FIG. 2 is a cross-sectional view showing a portion from a pair of registration rollers to a secondary transfer portion according to the embodiment. [Figure 6] 4 is a graph showing a sheet conveying speed in the image forming apparatus according to the embodiment. [Figure 7] FIG. 4 is a cross-sectional view showing a portion from a pair of registration rollers to a secondary transfer portion according to a comparative example. [Figure 8] 4 is a cross-sectional view showing a state in which a sheet is stopped at a registration roller pair in a configuration from a registration roller pair to a secondary transfer unit according to an embodiment; FIG. [Figure 9] 11 is a cross-sectional view showing a state in which a sheet leading edge is detected by a sheet position detection sensor at the registration roller pair in the configuration from the registration roller pair to the secondary transfer unit according to the embodiment; FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] The present embodiment will be described below with reference to the drawings. First, the schematic configuration of an image forming apparatus 1 according to the present embodiment will be described with reference to FIG. 1. The dimensions, materials, and relative positions of the components of the image forming apparatus 1 are not intended to limit the scope of the present invention unless otherwise specified. In addition, in the present embodiment, a full-color copying machine having multiple photosensitive drums is applied as the image forming apparatus 1. However, the present embodiment is not limited to this, and can also be applied to monochrome or mono-color copying machines and printers having one photosensitive drum.
[0011] [Image forming device] 1 is a schematic diagram of an image forming apparatus 1 according to the present embodiment. The image forming apparatus 1 forms an image on a sheet used as a recording medium based on image information input from an external PC or image information read from an original. The sheets used as recording media include various sheet materials of different materials and sizes, such as paper with different basis weights, such as thick paper, plain paper, and thin paper, envelopes, plastic films for overhead projectors, and cloth.
[0012] The image forming apparatus 1 includes an apparatus main body 1A that houses an image forming unit 15 that forms an image on a sheet S, and an image reading device 300 that is disposed above the apparatus main body 1A and reads image information from a document. The image forming unit 15 is an intermediate transfer type electrophotographic unit that includes four image forming stations PY, PM, PC, and PK, an intermediate transfer belt 155, and a fixing unit 160.
[0013] Each of the image forming stations PY to PK executes an electrophotographic process to form a toner image on the surface of a photosensitive drum 151, which is an image carrier. That is, when the image forming stations PY to PK are requested to form a toner image, the photosensitive drum 151, which is a photosensitive member, is rotated and a charging device uniformly charges the surface of the photosensitive drum 151. An exposure device 152 provided at the bottom of the apparatus main body 1A irradiates the photosensitive drum 151 with laser light based on image information to expose the drum surface, and writes an electrostatic latent image on the photosensitive drum 151. A developing device 153 supplies charged toner particles to the photosensitive drum 151 and develops the electrostatic latent image on the drum surface into a toner image.
[0014] The toner images of each color formed on the surface of each photosensitive drum 151 in the image forming stations PY to PK are finally transferred onto the sheet S via the intermediate transfer belt 155 and secondary transfer rollers 159. First, the toner images carried on each photosensitive drum 151 are primarily transferred onto the intermediate transfer belt 155 by the primary transfer rollers 154. Adherents such as toner remaining on the photosensitive drums 151 are removed by cleaning devices provided in each of the image forming stations PY to PK.
[0015] An intermediate transfer belt 155, which is an intermediate transfer body, is wound around a secondary transfer inner roller 156, a tension roller 157, and a tension roller 158, and is driven to rotate in the direction R1 in the figure. The toner image carried on the intermediate transfer belt 155 is secondarily transferred to a sheet S at a secondary transfer section 161 formed between the intermediate transfer belt 155 and a secondary transfer roller 159 facing the secondary transfer inner roller 156. Adherents such as toner remaining on the intermediate transfer belt 155 are removed by a belt cleaning device.
[0016] The sheet S onto which the toner image has been transferred is delivered to a fixing device 160. The fixing device 160, which is a fixing means in this embodiment, includes a fixing roller 162 as a rotating body that conveys the sheet S, a pressure roller 163 that holds the sheet S together with the fixing roller 162, and a heat source (not shown) (e.g., a halogen lamp) that heats the toner image on the sheet. The fixing device 160 conveys the sheet S while applying heat and pressure to the toner image to melt the toner, and then the toner is fixed to the sheet S.
[0017] In parallel with such an image forming process, sheets S are fed one by one from the cassette feeding section 10 or the manual feeding section 11 to the image forming section 15. The cassette feeding section 10 has two upper and lower feeding cassettes 100, 100 that store sheets S inside the apparatus main body 1A, and a feeding unit 101 that feeds the sheets S from each feeding cassette 100. The feeding unit 101 has a pickup roller 102, a feeding roller 103, and a separation roller 104. When feeding the sheets S from the feeding cassette 100 during image formation, when the control section 30 issues a print signal, the pickup roller 102 feeds the sheets S stored in the feeding cassette 100. Thereafter, the sheets S are sent out to a conveying path in a single sheet state by the roller pair of the feeding roller 103 and the separation roller 104, and are conveyed to the registration roller pair 20 via the conveying roller pair 12.
[0018] The manual feed section 11 has a manual tray 200 on which a user stacks sheets S outside the apparatus main body 1A, and a feed unit 201 that feeds the sheets S from the manual tray 200. When feeding sheets S from the manual tray 200 during image formation, when the control section 30 issues a print signal, a pickup roller feeds the sheets S stacked on the manual tray 200. Thereafter, the sheets S are sent out as a single sheet to a conveying path by a roller pair of a feed roller and a separation roller, and are conveyed to a registration roller pair 20 via a conveying roller pair 13 and a conveying roller pair 12.
[0019] When the sheet S abuts against the nip portion of the registration roller pair 20 while the registration roller pair 20 is stopped, the conveying roller pair 12 pushes the sheet S into this nip portion, causing the sheet S to bend between the conveying roller pair 12 and the registration roller pair 20. As a result, the orientation of the sheet S is corrected so that the leading ends of the sheet S are aligned, and in this state, the registration roller pair 20 rotates, whereby the sheet S is conveyed to the secondary transfer unit 161, which is an example of an image forming position of the image forming unit 15, with the skew of the sheet S corrected.
[0020] The registration roller pair 20 is an example of a registration roller pair, and includes a drive roller 21, which is an example of a first roller, and a driven roller 22, which is an example of a second roller, which come into contact with each other to form a nip portion N. The registration roller pair 20 is located upstream of the secondary transfer portion 161 in the sheet conveying direction FD (see FIG. 5) along the vertical direction, and sandwiches the sheet S at the nip portion N and conveys it to the secondary transfer portion 161. The axial direction of the drive roller 21 is the sheet width direction that intersects with the sheet conveying direction FD.
[0021] The sheet S on which an image has been formed by passing through the secondary transfer unit 161 and the fixing device 160 is conveyed to discharge rollers 171 by a post-fixing conveying unit 170. The discharge rollers 171 discharge the sheet S on which the image has been formed, and stack it on a discharge tray 180 provided on the upper part of the apparatus main body 1A. Note that this embodiment employs a so-called internal discharge type configuration in which a discharge space (above the discharge tray 180) for stacking the sheet S is provided between the apparatus main body 1A and the image reading device 300 in the vertical direction.
[0022] The discharge roller 171 is an example of a reversing unit that reverses and conveys the sheet S, on which an image has been transferred to a first surface in the image forming unit 15, in order to transfer the image to a second surface opposite to the first surface. That is, in the case of double-sided printing, the discharge roller 171 conveys the sheet S, on which an image has been formed on the first surface, and when the rear end of the sheet S passes the branching unit 172, reverses the conveying direction and switches back the sheet S. As a result, the sheet S is delivered to the double-sided conveying unit 190, and is conveyed toward the registration roller pair 20 via a double-sided path 192, which is an example of a re-conveyance path, by the re-conveying roller pair 193, 194 of the double-sided conveying unit 190. That is, the re-conveying roller pair 193, 194 conveys the sheet S in the double-sided path 192 that conveys the sheet S conveyed from the secondary transfer unit 161 to the registration roller pair 20 again. In this embodiment, the re-conveying roller pair 193 has a driving roller 195, which is an example of a third roller that contacts each other to form a nip portion, and a driven roller 196, which is an example of a fourth roller. After the skew is corrected again by the pair of registration rollers 20, the sheet S having an image formed on its second side by passing through the secondary transfer section 161 and the fixing device 160 is discharged by the discharge rollers 171 and loaded onto the discharge tray 180.
[0023] In the above description, the image forming section 15 may be an electrophotographic unit of a direct transfer type, or an image forming unit of an inkjet type or an offset printing type.
[0024] [Opening and closing mechanism of the device body] Next, an opening / closing mechanism of the right side of the device main body 1A, that is, the side where the manual feed unit 11 is provided, will be described. As shown in FIG. 2, the device main body 1A has a housing main body 41, which is an example of a fixed side unit, and a right door unit 42, which is an example of an opening / closing side unit that opens and closes by rotating on the right side with respect to the housing main body 41. The right door unit 42 opens and closes by rotating in the left-right direction with respect to the housing main body 41 around a rotating shaft 45 arranged in the axial direction of the driving roller 21, which is the sheet width direction. The rotating shaft 45 is arranged, for example, in the vicinity of directly above the feeding unit 201 of the manual feed tray 200. The right door unit 42 contains a driven roller 22, a secondary transfer roller 159, a pressure roller 163, a pair of re-conveying rollers 193, 194, and the like. The housing main body 41 also contains a driving roller 21, a secondary transfer inner roller 156, a fixing roller 162, and the like. In this embodiment, the case has been described in which the driven roller 22 is provided on the right door unit 42 and the drive roller 21 is provided on the housing main body 41, but this is not limiting and the reverse may also be true.
[0025] 3, the right door unit 42 has a main body 43 and a cover 44 that is provided so as to be openable and closable relative to the main body 43. In this embodiment, the cover 44 can be opened and closed by rotating left and right about a lower rotary shaft 46 relative to the main body 43. A drive roller 195 of the re-conveying roller pair 193 is housed in the main body 43, and a driven roller 196 of the re-conveying roller pair 193 is provided in the cover 44.
[0026] [Control system] The following describes the control unit that controls the functional configuration of the image forming apparatus 1. Fig. 4 is a block diagram for explaining the control system of the image forming apparatus 1. The control unit 30 has various functional units such as a CPU (Central Processing Unit) 201, a memory 202, an operation unit 203, an image formation control unit 205, a sheet conveyance control unit 206, and a sensor control unit 207. Note that the control unit 30 may be configured to receive various information related to the sheet S used for printing via a computer 204 connected via a network, for example.
[0027] The CPU 201 executes a predetermined control program and the like to realize various processes performed by the image forming apparatus 1. The memory 202 is, for example, a RAM (Random Access Memory) or a ROM (Read Only Memory), and stores various programs and various data in a predetermined storage area. The operation unit 203 accepts various information (size information, basis weight information, surface property information, etc.) related to the sheet S used by the user for printing, and various operations performed by the user, such as instructions to execute or interrupt printing.
[0028] The image formation control unit 205 issues instructions to the image forming unit 15 including the exposure device 152, and controls image formation. The sheet transport control unit 206 issues instructions to the feed motor 211, the registration drive motor 212, the double-sided motor 213, the pull-out motor 214, and the like, and controls the transport of the sheet S. The feed motor 211 drives the feed unit 101. The registration drive motor 212 drives the registration roller pair 20. The double-sided motor 213 drives the re-transport roller pairs 193, 194, and the like.
[0029] The sensor control unit 207 controls the start or stop of detection by the sheet size detection sensor 221, the registration sensor 222, the image position detection sensor 301, the sheet position detection sensor 302, etc., and receives the detection results of these sensors. The sheet size detection sensor 221 and the registration sensor 222 are disposed upstream of the registration roller pair 20 in the sheet conveying direction FD.
[0030] [Configuration from registration roller pair to secondary transfer unit] Hereinafter, a basic component configuration from the registration roller pair 20 to the secondary transfer unit 161 will be described. FIG. 5 is a cross-sectional view of the configuration from the registration roller pair 20 to the secondary transfer unit 161 of the image forming apparatus 1 as viewed from the front. As shown in FIG. 5, a sheet position detection sensor 302 is disposed downstream of the registration roller pair 20 in the sheet conveying direction FD and upstream of the secondary transfer unit 161 in the sheet conveying direction FD. The sheet position detection sensor 302 is, for example, an optical sensor having a light emitting unit 302a such as an LED that emits light, and a light receiving unit 302b that receives light emitted from the light emitting unit 302a and reflected by the sheet S. Note that the sheet position detection sensor 302 is not limited to such an optical sensor.
[0031] The sheet position detection sensor 302 detects that the sheet S has passed through the detection position P2. That is, the sheet position detection sensor 302 is an example of a detection means, and is disposed in the right door unit 42 so as to be located between the registration roller pair 20 and the secondary transfer portion 161 in the sheet conveying direction FD. The sheet position detection sensor 302 detects the leading edge of the sheet S conveyed from the registration roller pair 20 toward the secondary transfer portion 161.
[0032] 2, the right door unit 42 has a first board 70 electrically connected to the seat position detection sensor 302 by a first cable 71. The housing body 41 has a second board 73 electrically connected to the first board 70 by a second cable 72 made of a bundle of wires. The second board 73 is connected to the control unit 30. The second cable 72 is provided so as to pass through an arrangement position 74 provided in the vicinity of the rotation shaft 45. This allows the second cable 72 connecting between the right door unit 42 and the housing body 41, which move relatively, to be installed without being pulled or pinched.
[0033] As shown in FIG. 5, a conveying guide 50 is provided between the registration roller pair 20 and the secondary transfer unit 161. The conveying guide 50 forms a sheet conveying path that guides the sheet S from the registration roller pair 20 to the secondary transfer unit 161. The conveying guide 50 has a first guide member 51 provided in the housing main body 41 and a second guide member 52 provided in the right door unit 42 facing the first guide member 51. The first guide member 51 has a first guide surface 51a that is an example of a first surface that guides the sheet S. The second guide member 52 has a second guide surface 52a that is an example of a second surface that guides the sheet S. The second guide member 52 forms a sheet conveying path together with the first guide member 51.
[0034] In this embodiment, the second guide surface 52a is an example of a guide surface and is arranged to face the registration roller pair 20 side (registration roller pair side). Here, the nip line n1 of the registration roller pair 20 is perpendicular to a straight line connecting the center lines of the drive roller 21 and the driven roller 22, and is a tangent to the drive roller 21 and the driven roller 22. The conveying guide 50 and the registration roller pair 20 are arranged in a positional relationship such that the nip line 50n intersects with the second guide surface 52a of the conveying guide 50 upstream of the detection position P2 in the sheet conveying direction FD, as viewed from the sheet width direction. In this embodiment, the second guide surface 52a of the conveying guide 50 is arranged so that the angle at which it intersects with the registration roller nip direction Z is angle X, and the sheet position detection sensor 302 is positioned with respect to the conveying guide 50.
[0035] The intersection position of the nip line n1 and the second guide surface 52a may be located upstream of the detection position P2 in the sheet conveying direction FD, but is configured to improve the detection accuracy of the sheet S conveyed from the registration roller pair 20, as described below. For this reason, it is preferable that the intersection position of the nip line n1 and the second guide surface 52a is not too far or too close to the detection position P2, and is a position where the leading edge of the sheet S conveyed from the registration roller pair 20 comes into contact with the second guide surface 52a at the detection position P2. The distance from the detection position P2 varies depending on other conditions, such as the basis weight of the sheet S, the conveying speed, and the magnitude of the angle X, but is preferably about 5 mm to 15 mm, for example.
[0036] On the other hand, the conveying guide 50 and the registration roller pair 20 are arranged so that the nip line n1 of the registration roller pair 20 does not intersect with the first guide surface 51a when viewed from the sheet width direction. This allows the leading edge of the sheet S conveyed from the registration roller pair 20 toward the conveying guide 50 to enter the space forming the conveying path of the conveying guide 50. In this embodiment, the registration roller pair 20 is arranged below the secondary transfer portion 161, and the sheet S is conveyed vertically upward. However, this is not limited to this, and the registration roller pair 20 may be arranged above the secondary transfer portion 161, and the sheet S may be conveyed vertically downward. In this embodiment, both the first guide surface 51a and the second guide surface 52a are approximately flat, but this is not limited to this, and they may be curved surfaces.
[0037] [Detection and adjustment of the image leading edge position of the intermediate transfer belt] Next, the image leading edge position adjustment of the intermediate transfer belt 155 will be described. In the image forming apparatus 1, when the image position adjustment is started, the toner patch pattern T is written on the intermediate transfer belt 155, and the image leading edge position of the toner patch pattern T in the sub-scanning direction is detected by the image position detection sensor 301 and stored in the sensor control unit 207. An adjustment value is input from the operation unit 203, and the image formation timing and image formation position are set. When the input adjustment value is equal to or less than a certain value, the image position adjustment ends. In this embodiment, the image position detection sensor 301 is disposed upstream immediately before the secondary transfer unit 161 with respect to the rotation direction of the intermediate transfer belt 155. This allows for a highly accurate image position adjustment including the influence of the deflection of the intermediate transfer belt 155 from the writing position to the secondary transfer unit 161, rather than performing the image position adjustment at the timing of writing the toner patch pattern T on the intermediate transfer belt 155.
[0038] [Advanced Resist Control] Next, the leading edge registration control for improving the accuracy of the leading edge margin of the image will be described. Fig. 6 is a graph showing the state of sheet conveyance control of the registration roller pair 20 related to the leading edge registration control, with the horizontal axis representing time and the vertical axis representing the registration roller conveyance speed. T0 is the time when the control unit 30 receives an image writing signal. The control unit 30 starts rotating the registration roller pair 20 by calculating backwards so that the sheet S will arrive in time for the timing T2tr when the leading edge of the image reaches the secondary transfer unit 161 (Tr, registration ON). After the registration roller pair 20 starts rotating, the sheet S is conveyed at a conveyance speed V1 and passes the sheet position detection sensor 302 (SNS after registration).
[0039] At this time, there is variation in the time Tsns at which the sheet S passes the sheet position detection sensor 302. The variation in the time at which the sheet S passes the sheet position detection sensor 302 is mainly due to the variation in the stopping position of the sheet S at the pair of registration rollers 20 and the variation in the conveying speed after registration ON. In addition, the variation is due to the thickness, basis weight, and surface properties of the sheet S, the change in diameter and friction coefficient due to wear of the pair of registration rollers 20 due to continuous conveyance, the pressure of the pair of registration rollers 20, and the abutting loop amount at the pair of registration rollers 20. In addition, the variation is due to the sheet stopping posture at the pair of registration rollers 20, the stopping time, the driving characteristics of the motor, and the like, which depend on the feeding cassette 100. The detection variation of the sheet position detection sensor 302, which is one of these causes, is denoted as Δt.
[0040] The leading edge registration control detects the time Tsns at which each sheet passes the sheet position detection sensor 302. Then, the timing for changing the conveying speed from the conveying speed V1 at the time of passing the sheet position detection sensor 302 to the conveying speed V2 after passing the sheet position detection sensor 302 is calculated, and the speed change is executed. This stabilizes the timing at which the sheet S reaches the secondary transfer unit 161, and stabilizes the margin length of the sheet leading edge of the image.
[0041] [Lead edge registration control and sheet transport posture] Hereinafter, a configuration for improving the detection accuracy of the sheet position detection sensor 302 in the vertical path conveying section of this embodiment will be described. The detection accuracy of the sheet position detection sensor 302 shown in Fig. 5 depends on the distance between the sheet S, which is the sensor detection target, and the sheet position detection sensor 302, so there is a problem that the detection accuracy of the sheet position detection sensor 302 is not stable if the distance varies. Note that in this embodiment, an optical sensor is used for the sheet position detection sensor 302, and the optical sensor has the characteristic that the detection accuracy improves as the distance to the measurement object becomes shorter.
[0042] Here, this embodiment will be described along the time series of leading edge registration control. Figures 7 and 8 are cross-sectional views of the configuration from the registration roller pair 20 to the secondary transfer unit 161 of the image forming apparatus 1 at each sheet conveyance control branching time. Figure 7 is a cross-sectional view of the configuration from the registration roller pair 20 to the secondary transfer unit 161 of the configuration of the comparative example as viewed from the front, and Figure 8 is a cross-sectional view of the configuration of this embodiment as viewed from the front at time Tr when the sheet S stops at the registration roller pair 20 and just before registration ON.
[0043] 7, when the registration is turned on and the sheet S is transported upward against gravity, the leading edge of the sheet flutters in the guide gap, causing a detection variation Δt of the sheet position detection sensor 302. In contrast, in this embodiment, as shown in FIG 8, the second guide member 52 of the transport guide 50 that supports the sheet position detection sensor 302 is provided at an angle X intersecting with the nip line n1. Therefore, the sheet S is transported along the second guide surface 52a from upstream of the detection position P2 of the sheet position detection sensor 302.
[0044] At time Tsns when the leading edge of the sheet reaches the sheet position detection sensor 302, the distance between the sheet and the sheet position detection sensor 302 is kept at a constant distance = ΔL, as shown in Fig. 9. At this time, by keeping the distance between the sheet S and the sheet position detection sensor 302 at a constant distance (= ΔL), the detection variation of the sheet position detection sensor 302 is reduced and stabilized. In other words, in the leading edge registration control based on the detection result of the sheet position detection sensor 302, the timing variation ΔT of increasing / decreasing the speed from the conveying speed V1 when passing the position detection sensor to the conveying speed V2 after passing the sheet position detection sensor is smaller than that in the configuration of the comparative example. Therefore, the accuracy of the leading edge registration control is improved, and the front and back registration accuracy can be further improved.
[0045] As described above, according to the image forming apparatus 1 of this embodiment, the conveying guide 50 and the registration roller pair 20 are in a positional relationship in which the nip line 50n intersects with the second guide surface 52a of the conveying guide 50 upstream of the detection position P2 in the sheet conveying direction FD. As a result, even if the sheet S is conveyed vertically upward or downward, the sheet S is conveyed so as to follow the second guide surface 52a, so that the distance between the sheet position detection sensor 302 and the leading edge of the sheet can be stabilized. This makes it possible to suppress a decrease in the detection accuracy of the sheet position detection sensor 302 due to the leading edge of the sheet S flapping, thereby improving the detection accuracy.
[0046] In the above-described embodiment, the leading edge of the sheet S conveyed from the registration roller pair 20 contacts the second guide surface 52a. The sheet position detection sensor 302 is disposed on the rear side of the second guide surface 52a, and therefore the distance between the sheet S and the sheet position detection sensor 302 can be minimized. This can further improve the detection accuracy of the sheet position detection sensor 302.
[0047] In the above embodiment, the leading edge of the sheet S conveyed from the registration roller pair 20 contacts the second guide surface 52a, but this is not limited thereto. For example, the leading edge of the sheet S may contact the first guide surface 51a and follow the first guide surface 51a. In this case, flapping of the leading edge of the sheet S can be suppressed, and the detection accuracy of the sheet position detection sensor 302 can be improved. [Explanation of symbols]
[0048] 1...image forming apparatus, 15...image forming section, 20...pair of registration rollers, 21...driving roller (first roller), 22...follower roller (second roller), 41...casing main body (fixed side unit), 42...right door unit (rotating side unit), 43...main body section, 44...cover section, 45...rotating shaft, 50...conveyor guide (guide section), 51...first guide member, 51a...first guide surface, 52...second guide member, 52a...second guide surface (guide surface), 70...first board, 71...first cable, 72...second cable, 73...second board, 74...routing position, 161...secondary transfer section (image forming position), 192...duplex path (re-conveying path), 193, 194...re-conveying roller pair, 195...driving roller (third roller), 196...follower roller (fourth roller), 302...sheet position detection sensor (detection means), 302a...light emitting section, 302b...light receiving section, N...nip section, n1...nip line, S...sheet
Claims
1. An image forming apparatus for forming an image, The housing of the main unit of the device, An opening / closing unit that opens and closes by rotation relative to the housing, The housing comprises an image forming unit which forms an image on a sheet at an image forming position, A pair of registration rollers located upstream of the image formation position in the sheet transport direction along the vertical direction, having a first roller and a second roller that contact each other to form a nip portion, and which grips the sheet at the nip portion and transports it to the image formation position, A detection means is provided in the opening / closing unit so as to be positioned between the pair of registration rollers and the image forming position in the sheet transport direction, for detecting the leading edge of the sheet being transported from the pair of registration rollers toward the image forming position, A sheet transport path is formed to guide the sheet from the pair of registration rollers to the image forming position, and a guide portion is provided which has a guide surface that, when viewed from the axial direction of the first roller, is directed toward the pair of registration rollers rather than toward the direction parallel to the straight line connecting the centers of the first roller and the second roller, The guide portion and the registration roller pair are arranged such that, when viewed from the axial direction, the nip line of the registration roller pair intersects the guide surface of the guide portion upstream of the detection position by the detection means in the sheet transport direction. An image forming apparatus characterized by the following features.
2. The aforementioned guide section is A first guide member provided in the housing and having a first surface for guiding the sheet, The opening / closing unit is provided opposite to the first guide member and has a second surface for guiding the sheet, and together with the first guide member, forms the sheet transport path, The second surface is the guide surface. The image forming apparatus according to feature 1.
3. The guide portion and the pair of registration rollers are arranged such that, when viewed from the axial direction, the nip lines of the pair of registration rollers do not intersect with the first surface. The image forming apparatus according to feature 2.
4. The registration roller pair is positioned below the image forming position. The image forming apparatus according to feature 1.
5. The first roller is provided on the housing, The second roller is provided in the opening / closing unit, The image forming apparatus according to feature 1.
6. The opening and closing unit opens and closes by rotating relative to the housing about a pivot axis arranged in the axial direction. The image forming apparatus according to feature 1.
7. The pivot shaft is provided at the lower part of the opening and closing unit. The image forming apparatus according to feature 6.
8. The opening / closing unit has a first circuit board that is electrically connected to the detection means by a first cable, The housing has a second board that is electrically connected to the first board by a second cable, The second cable is provided to pass through a routing position located near the pivot shaft. The image forming apparatus according to feature 6.
9. The distance between the position where the nip line and the guide surface intersect and the detection position is 5 mm or more and 15 mm or less. The image forming apparatus according to feature 1.
10. The guide surface is flat, The image forming apparatus according to feature 1.
11. The re-transport path, which transports the sheet transported from the image forming position back to the registration roller pair, further comprises a re-transport roller pair for transporting the sheet, The aforementioned re-conveying roller pair has a third roller and a fourth roller that come into contact with each other to form a nip portion, The opening and closing unit comprises a main body portion on which the third roller is provided, and a cover portion on which the fourth roller is provided, and which is provided to be openable and closable relative to the main body portion. The image forming apparatus according to feature 1.
12. The detection means consists of an optical sensor having a light-emitting unit that emits light and a light-receiving unit that receives light emitted from the light-emitting unit and reflected by a sheet. The image forming apparatus according to feature 1.