Liquid nozzle and air nozzle separation device and its operation method

The separation device for spray nozzles uses a fixed base, drive wheel, and clamping components to facilitate the stable separation of liquid and air nozzles, addressing the challenge of deformation and damage during disassembly while maintaining assembly accuracy.

JP2026113367APending Publication Date: 2026-07-07HORNG TERNG AUTOMATION

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
HORNG TERNG AUTOMATION
Filing Date
2025-04-04
Publication Date
2026-07-07

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Abstract

The present invention provides a liquid nozzle and air nozzle separation device and its operating method that can effectively prevent damage or deformation to these components when separating the liquid nozzle and air nozzle of a spray nozzle. [Solution] A liquid nozzle and air nozzle separation device and a method for operating the same, wherein the separation device includes a fixed base 10, a drive wheel 20 rotatably mounted on the fixed base, a support base 30 installed on the support portion of the fixed base, an extrusion part that can move vertically within the fixed base and the support base, and two clamp parts 50 that can move within the support base, and during operation, first the overlapping liquid nozzle and air nozzle are placed inside the extrusion part, then the liquid nozzle is fixed by pushing in the clamp parts, and finally the air nozzle is lifted by rotating the drive wheel and separated from the liquid nozzle.
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Description

Technical Field

[0001] The present invention relates to a separation device for a liquid nozzle and an air nozzle of a spray nozzle, and to a method of operating the separation device.

Background Art

[0002] A spray nozzle is a device for supplying an adhesive, and is particularly used when supplying a liquid adhesive having a low viscosity. This spray nozzle is connected to a dispensing device and has a function of atomizing an adhesive and spraying it onto a component to be adhered to thereby adhere the components to each other. It is mainly used in the semiconductor adhesion and assembly processes.

[0003] The nozzle member of a conventional spray nozzle mainly includes a liquid nozzle and an air nozzle. A liquid flow path through which an adhesive flows is formed inside the liquid nozzle. On the other hand, the air nozzle is attached so as to be overlapped outside the liquid nozzle, and a gas flow path is formed between the air nozzle and the liquid nozzle. When the adhesive is discharged through the liquid flow path, the adhesive is atomized by the air ejected through the gas flow path, and the atomized adhesive is applied to the component to be adhered.

[0004] In a spray nozzle provided with a liquid nozzle and an air nozzle, the outer wall surface of the liquid nozzle and the inner wall surface of the air nozzle are designed as inclined conical surfaces that fit each other in order to improve the concentricity after assembly. With such a design, it has become possible to spray the atomized adhesive uniformly. However, due to this inclined conical surface, the liquid nozzle and the air nozzle are in a structure where they are closely fitted, and as a result, it may be difficult to remove them. If an excessive force is applied or an attempt is made to forcibly separate them using tools, the liquid nozzle or the air nozzle may be deformed or the surface may be damaged. As a result, when assembling again, the assembly accuracy may decrease due to variations in dimensional tolerances, and in the worst case, gas leakage may occur.

Prior Art Documents

Patent Documents

[0005] [Patent Document 1] Chinese Utility Model Application Publication No. CN212666550U Specification [Overview of the project] [Problems that the invention aims to solve]

[0006] The present invention has been made in view of the shortcomings of the prior art, and aims to provide a liquid nozzle and air nozzle separation device and a method for operating the same, which can effectively prevent damage or deformation to the liquid nozzle and air nozzle when separating them of a spray nozzle. [Means for solving the problem]

[0007] To achieve the above objective, the present invention proposes a separation device for liquid nozzles and air nozzles, which includes a fixed base, a drive wheel, a support base, an extrusion component, and two clamping components. The aforementioned mounting base has a support portion, the top surface of the support portion is formed with a downward-facing vertical hole recessed therein, and a screw hole that penetrates further downward is provided at the bottom of the vertical hole. The drive wheel is installed below the support portion of the fixed base and has a bolt, which is connected to the support portion through a screw hole in the support portion. The support base is installed on the top surface of the support portion of the fixed base and has a through hole, two lateral guide grooves and two guide slots. The through hole is formed to penetrate the top and bottom surfaces of the support base so as to correspond to the vertical hole of the support portion of the fixed base. The two lateral guide grooves are each positioned on opposite sides of the through hole and extend laterally through the outer peripheral surface of the support base. The two guide slots are formed to penetrate the top surface of the support base and extend parallel to each other so as to correspond to the two lateral guide grooves. The extruded component is movably installed in the vertical hole of the fixed base and the through hole of the support base, and has a rod portion that penetrates the vertical hole and the through hole, a holding portion formed at the top end of the rod portion and positioned on the top surface of the support base, a receiving recess formed in the top surface of the holding portion, and two notches formed through the opposing sides of the holding portion to correspond to the formation positions of the two guide slots of the support base and communicating with the receiving recess, and a vertical restoring spring is attached to the rod portion, and both ends of the vertical restoring spring abut against the bottom surface of the support base and the bottom end of the rod portion, respectively, providing a biasing force that moves the extruded component downward. Each of the two clamp components is movably installed in two lateral guide grooves of the support base and protrudes from the support base, and each clamp component has a clamping claw at its inner end, the clamping claw protruding from the top surface of the support base through corresponding guide slots of the support base and extending toward the through hole, and a lateral restoring spring is provided between the inner end of each clamp component and the support base, the lateral restoring spring provides a biasing force that pushes the clamp component outward from the support base.

[0008] To achieve the above objective, the present invention further proposes a method for operating a liquid nozzle and air nozzle separation device, and the method for operating the separation device is as follows: The air nozzle has two slits in its flange, and the flanges of the liquid nozzle and the air nozzle to be separated are positioned facing downwards and placed in the housing recess of the extrusion part, with the two slits of the air nozzle corresponding to the clamping claws of the two clamp parts, in the step of positioning the liquid nozzle and the air nozzle to be separated. The step of pressing the clamp parts, wherein the two clamp parts are pressed from their outer ends so that the two clamping claws pass through the two notches provided in the holding portion of the extruder and the two slits of the air nozzle and contact the flange portion of the liquid nozzle, The invention is characterized by the step of rotating the drive wheel, wherein the bolts of the drive wheel push the extrusion part upward, and the holding portion of the extrusion part lifts the air nozzle and separates it from the liquid nozzle. [Effects of the Invention]

[0009] Due to the aforementioned technical features, when a user uses the liquid nozzle and air nozzle separation device of the present invention, the air nozzle can be stably removed from the liquid nozzle simply by pressing two clamp parts and rotating the drive wheel. This operation can be easily performed with both hands or one hand, making it very convenient. Furthermore, since no friction occurs between the air nozzle and liquid nozzle during the separation process, these parts will not deform, get scratched, or develop burrs. This ensures product precision and usability when the liquid nozzle and air nozzle are used again as spray valves in subsequent assembly. [Brief explanation of the drawing]

[0010] [Figure 1] This is a perspective view of the separation apparatus according to the present invention. [Figure 2] This is an exploded perspective view of some components of the separation device according to the present invention. [Figure 3] This is an exploded perspective view of some other components of the separation device according to the present invention. [Figure 4] This is a side cross-sectional view showing the state of use of the separation apparatus according to the present invention. [Figure 5] This is a perspective view showing the state of use of the separation apparatus according to the present invention. [Figure 6] A side view cross-sectional enlargement showing the state of use of the separation device according to the present invention. [Figure 7] This is a perspective view showing the state of use of the separation device according to the present invention, showing the state in which the two clamp components are pressed. [Figure 8] Figure 7 is an enlarged cross-sectional view from the side. [Figure 9] It is an enlarged cross-sectional side view showing the usage state of the separation device according to the present invention, and shows a state where the air nozzle is separated from the liquid nozzle. [Figure 10] It is a flowchart showing an operation method of the separation device according to the present invention.

Embodiments for Carrying out the Invention

[0011] FIGS. 1 to 3 show a separation device for a liquid nozzle and an air nozzle of the present invention. According to these drawings, such a separation device includes a fixed base 10, a drive wheel 20, a support base 30, an extrusion part 40, and two clamp parts 50.

[0012] As shown in FIGS. 3 and 4, the fixed base 10 is a hollow frame structure and has a support part 11 and an anti-slip part 14. The support part 11 has a vertical hole 12 formed so as to be recessed downward on its top surface and a screw hole 13 further penetrating downward at the bottom of the vertical hole 12. The anti-slip part 14 is provided at an interval below the support part 11 and has a protruding part 141 protruding toward the support part 11 at a position corresponding to the screw hole 13 of the support part 11. In a preferred embodiment of the present invention, the anti-slip part 14 is preferably detachably attached to the bottom of the fixed base 10, but is not limited thereto, and may be formed at the bottom of the fixed base 10 by integral molding.

[0013] The drive wheel 20 is installed below the support part 11 of the fixed base 10 and is disposed between the support part 11 and the protruding part 141 of the anti-slip part 14, and has a bolt 21 screwed and connected to the support part 11 through the screw hole 13 of the support part 11. Thereby, by rotating the drive wheel 20 clockwise or counterclockwise, the drive wheel 20 can be reciprocally moved between the support part 11 and the protruding part 141 of the anti-slip part 14. Further, the protruding part 141 of the anti-slip part 14 restricts the downward movement limit position of the drive wheel 20.

[0014] The support base 30 is installed on the top surface of the support portion 11 of the fixed base 10, and has a through hole 31, at least one rotation restricting groove portion 32, two lateral guide grooves 33, and two guide slots 34.

[0015] The through hole 31 is formed so as to penetrate from the top surface to the bottom surface of the support base 30, and its formation position corresponds to the vertical hole 12 of the support portion 11 of the fixed base 10. The at least one rotation restricting groove portion 32 is formed to be recessed in the inner wall of the through hole 31, and each of the at least one rotation restricting groove portion 32 extends vertically from the top surface to the bottom surface of the support base 30.

[0016] The two lateral guide grooves 33 are respectively arranged on both opposite sides of the through hole 31, penetrate the outer peripheral side surface of the support base 30, and extend horizontally. The two guide slots 34 are formed to penetrate the top surface of the support base 30, and each extends parallel to the two lateral guide grooves 33 corresponding thereto.

[0017] The extrusion component 40 is installed to be vertically movable in the vertical hole 12 of the fixed base 10 and the through hole 31 of the support base 30, and has a rod portion 41, a holding portion 42, a receiving recess 43, and two cut portions 44. The rod portion 41 is installed to penetrate the vertical hole 12 and the through hole 31. The holding portion 42 is recessed and formed at the top end of the rod portion 41 and is disposed on the top surface of the support base 30. The receiving recess 43 is recessed and formed at the top of the holding portion 42 of the extrusion component 40. The two cut portions 44 are formed to penetrate both opposite sides of the holding portion 42 of the extrusion component 40, communicate with the receiving recess 43, and the two cut portions 44 respectively correspond to the two guide slots 34 of the support base 30.

[0018] A vertical restoring spring 45 is attached to the rod portion 41 of the extruded part 40, and both ends of the vertical restoring spring 45 abut against the bottom surface of the support base 30 and the bottom end of the rod portion 41, respectively, providing a biasing force that moves the extruded part 40 downward, thereby causing the holding portion 42 to be in close contact with the support base 30. In a preferred embodiment of the present invention, the vertical restoring spring 45 is preferably a compression spring, but is not limited thereto.

[0019] Furthermore, the extruded part 40 is equipped with a regulating pin 46 inserted laterally into the rod portion 41. When the regulating pin 46 is inserted into the rod portion 41, at least one end of the regulating pin 46 protrudes into at least one rotation regulating groove 32 of the support base 30. As a result, the extruded part 40 can reciprocate up and down within the vertical hole 12 and the through hole 31, but it cannot rotate relative to the fixed base 10 or the support base 30. In a preferred embodiment of the present invention, there are two rotation regulating grooves 32 of the support base 30, and these two rotation regulating grooves 32 are each located on opposite sides of the through hole 31, with both ends of the regulating pin 46 protruding into the two rotation regulating grooves 32.

[0020] Each of the two clamp components 50 is installed so as to be movable, for example, slidable, within two lateral guide grooves 33 of the support base 30, and each clamp component 50 has an inner end, an outer end and a clamping claw 51, the inner end of the clamp component 50 facing the through hole 31 of the support base 30, the outer end of the clamp component 50 protruding outward through the outer peripheral side surface of the support base 30, and the clamping claw 51 is formed on the inner end of the clamp component 50 and protrudes from the top surface of the support base 30 through the corresponding guide slot 34 in the support base 30 and is facing toward the through hole 31.

[0021] A lateral restoring spring 52 is installed between the inner end of each clamp component 50 and the support base 30, and the lateral restoring spring 52 provides a biasing force that pushes the clamp component 50 outward from the support base 30. On the other hand, the clamping claws 51 protrude from the guide slot 34 of the support base 30, preventing the clamp component 50 from coming off the support base 30. In a preferred embodiment of the present invention, the lateral restoring spring 52 is preferably a compression spring, but is not limited thereto.

[0022] As shown in Figures 6 to 4, the liquid nozzle 61 and air nozzle 62 of the spray nozzle before separation are superimposed on each other, with the air nozzle 62 overlapping the outside of the liquid nozzle 61, and the flange 611 of the liquid nozzle 61 located outside the flange 621 of the air nozzle 62. In addition, two slits 622 are provided in the flange 621 of the air nozzle 62, and these two slits 622 are formed to penetrate both sides of the flange 621 of the air nozzle 62 along its radial direction.

[0023] The following describes in detail the method for separating the liquid nozzle 61 and the air nozzle 62 of a spray nozzle using the separation device of the present invention, with reference to Figure 10.

[0024] First, step 1 is to position the liquid nozzle 61 and air nozzle 62 to be separated. Specifically, the spray nozzles to be separated are first placed in the housing recess 43 of the extrusion part 40 so that the flange 611 of the liquid nozzle 61 and the flange 621 of the air nozzle 62 face downwards, and the two slits 622 of the air nozzle 62 are adjusted to correspond to the clamping claws 51 of the two clamp parts 50. At this time, the flange 611 of the liquid nozzle 61 is located below the flange 621 of the air nozzle 62.

[0025] Next is step 2, the step of pressing the clamp parts 50. As shown in Figures 7 and 8, the outer ends of the two clamp parts 50 are pressed in simultaneously, so that the two clamping claws 51 of the two clamp parts 50 pass through the two notches 44 provided in the holding part 42 of the extrusion part 40 and the two slits 622 of the air nozzle 62 and firmly contact the flange 611 of the liquid nozzle 61.

[0026] Finally, step 3 is the step of rotating the drive wheel 20. As shown in Figure 9, when the drive wheel 20 is rotated, the bolts 21 of the drive wheel 20 push the extrusion part 40 upward, and at this time the holding part 42 of the extrusion part 40 lifts the air nozzle 62, while the liquid nozzle 61 is fixed by the two clamp parts 50, so the air nozzle 62 is separated from the liquid nozzle 61. [Explanation of symbols]

[0027] 10 Fixed stand; 11 Support parts, 12 vertical holes, 13 screw holes, 14 Anti-slip part, 141 protrusion, 20 drive wheels, 21 volts, 30 support platform; 31 through holes, 32 Rotation restricting groove section, 33 Lateral guide grooves, 34 guide slots, 40 extruded parts, 41 Rod section, 42 holding part, 43 Receiving recess, 44 Notches, 45. Vertical restoring spring, 46 Regulator pins, 50 clamp parts, 51 Clamping claw, 52 Lateral restoring spring, 61 Liquid nozzle, 611 Guard section, 62 air nozzles, 621 Guard section, 622 slits.

Claims

1. A liquid nozzle and air nozzle separation device comprising a fixed base, a drive wheel, a support base, an extrusion part, and two clamping parts, The aforementioned mounting base has a support portion, the top surface of the support portion is formed with a downward-facing vertical hole recessed therein, and a screw hole that penetrates further downward is provided at the bottom of the vertical hole. The drive wheel is installed below the support portion of the fixed base and has a bolt, which is connected to the support portion through a screw hole in the support portion. The support base is installed on the top surface of the support portion of the fixed base and has a through hole, two lateral guide grooves and two guide slots. The through hole is formed to penetrate the top and bottom surfaces of the support base so as to correspond to the vertical hole of the support portion of the fixed base. The two lateral guide grooves are each positioned on opposite sides of the through hole and extend laterally through the outer peripheral surface of the support base. The two guide slots are formed to penetrate the top surface of the support base and extend parallel to each other so as to correspond to the two lateral guide grooves. The extruded component is movably installed in the vertical hole of the fixed base and the through hole of the support base, and has a rod portion that penetrates the vertical hole and the through hole, a holding portion formed at the top end of the rod portion and positioned on the top surface of the support base, a receiving recess formed in the top surface of the holding portion, and two notches formed through the opposing sides of the holding portion to correspond to the formation positions of the two guide slots of the support base and communicating with the receiving recess, and a vertical restoring spring is attached to the rod portion, and both ends of the vertical restoring spring abut against the bottom surface of the support base and the bottom end of the rod portion, respectively, providing a biasing force that moves the extruded component downward. A liquid nozzle and air nozzle separation device, characterized in that the two clamp components are each movably installed in two lateral guide grooves of the support base and protrude from the support base, and each clamp component has a clamping claw at its inner end, the clamping claw protruding from the top surface of the support base through corresponding guide slots of the support base and extending toward the through hole, and a lateral restoring spring is provided between the inner end of each clamp component and the support base, the lateral restoring spring provides a biasing force that pushes the clamp component outward from the support base.

2. The liquid nozzle and air nozzle separation device according to claim 1, characterized in that the fixed base has an anti-slip portion provided at intervals below the support portion, the anti-slip portion has a projection that protrudes toward the support portion at a position corresponding to the screw hole of the support portion, and the drive wheel is positioned between the support portion and the projection of the anti-slip portion.

3. The liquid nozzle and air nozzle separation device according to claim 2, characterized in that the anti-slip portion is detachably attached to the bottom of the fixed base.

4. The support base comprises at least one rotation-restricting groove formed in the inner wall of the through hole, and each of these at least one rotation-restricting grooves extends vertically between the top surface and the bottom surface of the support base. The liquid nozzle and air nozzle separation device according to any one of claims 1 to 3, characterized in that the extrusion component comprises a regulating pin inserted laterally into the rod portion, and when the regulating pin is inserted into the rod portion, at least one end of the regulating pin protrudes into at least one rotation regulating groove of the support base.

5. The liquid nozzle and air nozzle separation device according to claim 4, characterized in that at least one of the support bases has two rotation restricting grooves, the two rotation restricting grooves are each located on opposite sides of the through hole of the support base, and both ends of the restricting pin each protrude into the two rotation restricting grooves.

6. A method of operation using the separation device according to claim 1 for separating a liquid nozzle and an air nozzle that are superimposed on each other, The air nozzle has two slits in its flange, and the flanges of the liquid nozzle and the air nozzle to be separated are positioned facing downwards and placed in the housing recess of the extrusion part, with the two slits of the air nozzle corresponding to the clamping claws of the two clamp parts, in the step of positioning the liquid nozzle and the air nozzle to be separated. The step of pressing the clamp parts, wherein the two clamp parts are pressed from their outer ends so that the two clamping claws pass through the two notches provided in the holding portion of the extruder and the two slits of the air nozzle and contact the flange portion of the liquid nozzle, A method for operating a liquid nozzle and air nozzle separation device, characterized by including the step of rotating the drive wheel, so that the bolts of the drive wheel push the extrusion part upward, and the holding part of the extrusion part lifts the air nozzle and separates it from the liquid nozzle.