3D press molding machine for wave-wound wire sleeves

Abstract

We provide 3D press molding equipment for wave-wound wire sleeves. [Solution] The wave winding sleeve 3D press forming machine includes a table 1, a top plate 2 attached to the top of the table, two symmetrically arranged mounting plates 3 attached to the working surface of the top plate, a support assembly 4 for winding the wave winding sleeve provided between the two mounting plates, a plurality of upper end press assemblies 5 for press forming the upper end of the wave winding sleeve provided outside the support assembly, and lower end press assemblies 6 for press forming the lower end of the wave winding sleeve provided on both sides of the top of the support assembly. Compared to the conventional method of directly pressing a linear 2D wave winding into a 3D wave winding, this reduces the risk of direct pressing, makes the formed 3D wave winding more stable, and reduces the occurrence of deformation.

Description

Technical Field

[0001] The present invention belongs to the technical field of stator winding forming, and specifically relates to a winding sleeve 3D press forming device.

Background Art

[0002] The stator winding 3D forming technology is a revolutionary innovation in the motor manufacturing field. By adopting the wave winding and 3D forming process, not only has the performance of the motor been greatly improved, but it has also promoted the development of the automation and smartness of motor manufacturing. As the technology is being developed, this technology will play a greater role in fields such as new energy vehicles, aerospace, and renewable energy, and will surely provide solid technical support for the research and development of high-efficiency energy-saving devices.

[0003] For a specific stator design (such as windings outside the slots or a stator with a special shape), the winding 3D forming adopts a method of forming with a 2D winding and then performing 3D assembly and processing to realize the 3D forming process of the winding.

[0004] Conventional 3D forming devices directly press-form the linear windings after 2D forming. Since the wire materials in the 2D state are loose and easy to deform, and are prone to causing winding disorder, it is necessary to perform a preliminary winding process on the 2D formed windings and then perform 3D press processing on the wound windings. Therefore, currently, a device that can perform 3D press processing on wound windings is needed.

Summary of the Invention

Means for Solving the Problems

[0005] In response to the above problems, the present invention provides a winding sleeve 3D press forming device, which is a winding sleeve 3D press forming device including a table. A top plate is attached to the top of the table, and two symmetrically provided mounting plates are attached to the working surface of the top plate. A support assembly for winding a winding sleeve is provided between the two mounting plates. On the outside of the support assembly, there are multiple upper end press assemblies for press forming the upper end of the wave winding sleeve. Lower end press assemblies for press forming the lower end of the wave winding sleeve are provided on both sides of the top of the support assembly. Side end press assemblies for press forming the side ends of the wave winding sleeve are provided on both sides of the bottom of the support assembly.

[0006] Furthermore, the support assembly includes a support seat fixedly attached to the working surface of the top plate, an internal base attached to the top end of the support seat, wire support cylinders fixedly attached to the top and bottom of the central section of the internal base, a wire support block fixedly connected to the output end of the wire support cylinder, the wire support block supports the wave winding sleeve via a U-shaped groove, Furthermore, upper bottom molds, lower bottom molds, and side bottom molds, which are compatible with the upper end press assembly, lower end press assembly, and side end press assembly, are attached to the outer circumference of the internal mold base.

[0007] Furthermore, the upper end press assembly is numbered in three, and each is mounted between two mounting plates, and the three upper end press assemblies are located directly to the left, directly to the right, and directly above the support assembly, and their directions are perpendicular to each other, forming three orthogonal directions, and the angles between the three are all 90 degrees. Each of the above upper press assemblies includes an upper assembly seat and an upper press cylinder attached to the upper assembly seat, the upper assembly seat being fixed to the assembly surface of a mounting plate located at the rear, an upper connecting seat being attached to the output end of the upper press cylinder, the upper connecting seat being slidably attached to the assembly surface of the mounting plate, and an upper press die that fits the upper bottom die being attached to the end of the upper connecting seat closest to the support assembly.

[0008] Furthermore, the lower end press assembly includes two lower end assembly seats distributed symmetrically with respect to the Y-axis of the assembly surface of the mounting plate and fixed at a 45-degree angle to the Y-axis, with a lower end press cylinder mounted on the top of the lower end assembly seats, a lower end connecting seat fixed to the output end of the lower end press cylinder, the lower end connecting seat slidably connected to the assembly surface of the mounting plate, and a lower end press die that fits the lower end bottom die mounted on the end of the lower end connecting seat closest to the support assembly.

[0009] Furthermore, the side end press assembly includes two side end assembly plates, each positioned at a 45-degree angle to an adjacent upper end press assembly on the same side, the side end assembly plates being mounted to the assembly surface of the mounting plate, each side end assembly plate being fitted with a side end press cylinder, and the output end of the side end press cylinder being fitted with a side end press die that fits the side end bottom die.

[0010] Furthermore, notches for supplying and discharging wave winding sleeves are symmetrically provided in the middle of both mounting plates. [Effects of the Invention]

[0011] The present invention has the following beneficial effects compared to the prior art.

[0012] This method allows for pressing wound 2D wave windings, thereby achieving the objective of press-forming the upper, lower, and side ends of pre-formed 3D wave windings. Compared to conventional methods of directly pressing linear 2D wave windings onto 3D wave windings, this method reduces the risks of direct pressing, makes the formed 3D wave windings more stable, and reduces the occurrence of deformation. [Brief explanation of the drawing]

[0013] [Figure 1] This is a perspective view of the present invention. [Figure 2] This is a schematic diagram of the overall structure of the present invention. [Figure 3] This is a schematic diagram of the support assembly in the present invention. [Figure 4] This is a schematic diagram of the wave winding sleeve after molding according to the present invention. [Modes for carrying out the invention]

[0014] To facilitate understanding of the present invention, the apparatus of the present invention will be described in more detail below with reference to the relevant drawings. The drawings show embodiments of the apparatus. However, the apparatus can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more complete.

[0015] In describing the present invention, unless otherwise specifically defined and limited, the terms “attachment,” “connection,” and “installation” should be understood in a broad sense, for example, a fixed connection, a fixed installation, a removable connection, a removable installation, or an integral connection, an integral installation. Those skilled in the art will be able to specifically understand the concrete meaning of the above terms in the present invention.

[0016] Examples As shown in Figures 1-3, this embodiment provides a wave winding sleeve 3D press forming machine, which includes a table 1, a top plate 2 attached to the top of the table 1, and two symmetrically positioned mounting plates 3 attached to the working surface of the top plate 2, with symmetrically opened notches in the middle of each of the two mounting plates 3 for supplying and discharging wave winding sleeves, the size of which is adjusted according to the actual situation so that the operator can easily insert and remove the wave winding, and a support assembly 4 for winding the wave winding sleeve is provided between the two mounting plates 3.

[0017] Specifically, the support assembly 4 includes a support base 401 fixedly attached to the working surface of the top plate 2. An inner pedestal 402 is attached to the top end of the support base 401. Wire support cylinders 403 are fixedly attached to the top and bottom of the central section of the inner pedestal 402 respectively. A wire support block 404 is fixedly connected to the output end of the wire support cylinder 403. The wire support block 404 supports the corrugated wire sleeve (i.e., the corrugated wire after winding, which will not be described hereinafter since it has the same meaning) through a U-shaped groove, thereby avoiding displacement problems during the pressing process and ensuring the pressing effect.

[0018] Moreover, on the outer periphery of the inner pedestal 402, an upper end bottom mold 8, a lower end bottom mold 9, and a side end bottom mold 10 that are respectively adapted to the upper end pressing assembly 5, the lower end pressing assembly 6, and the side end pressing assembly 7 are attached. By corresponding one-to-one, it is convenient to press each bending part of the corrugated wire sleeve subsequently.

[0019] A plurality of upper end pressing assemblies 5 for press-forming the upper end of the corrugated wire sleeve are provided outside the support assembly 4.

[0020] Specifically, the number of the upper end pressing assemblies 5 is three, and they are respectively attached between two mounting plates 3. The three upper end pressing assemblies 5 are respectively located directly to the left, directly to the right, and directly above the support assembly 4, and their directions are perpendicular to each other. The three form three orthogonal directions, and the angles between any two of them are all 90 degrees.

[0021] Each upper end pressing assembly 5 includes an upper end assembly seat 501 and an upper end pressing cylinder 502 attached to the upper end assembly seat 501. The upper end assembly seat 501 is fixed to the assembly surface of the mounting plate 3 located at the rear side. An upper end connection seat 503 is attached to the output end of the upper end pressing cylinder 502. The upper end connection seat 503 is slidably attached to the assembly surface of the mounting plate 3. An upper end pressing mold 504 adapted to the upper end bottom mold 8 is attached to the end of the upper end connection seat 503 close to the support assembly 4.

[0022] It should be noted that the setting of the number and angle of the upper press assembly 5 is adjusted according to the span and number of the actual U-shaped end copper wires.

[0023] Lower press assemblies 6 for pressing the lower ends of the coil wire sleeves are provided on both sides of the top of the support assembly 4.

[0024] Specifically, the lower press assembly 6 includes two lower assembly seats 601 that are symmetrically distributed about the Y-axis of the assembly surface of the mounting plate 3 and are fixed to the mounting plate 3 at an angle of 45 degrees to the Y-axis. A lower press cylinder 602 is attached to the top of the lower assembly seat 601, and a lower connection seat 603 is fixed to the output end of the lower press cylinder 602. The lower connection seat 603 is slidably connected to the assembly surface of the mounting plate 3, and a lower press die 604 adapted to the lower bottom die 9 is attached to the end of the lower connection seat 603 close to the support assembly 4.

[0025] Side press assemblies 7 for pressing the side ends of the coil wire sleeves are provided on both sides of the bottom of the support assembly 4.

[0026] Specifically, the side press assembly 7 includes two side assembly plates 701 that are provided at an angle of 45 degrees to the adjacent upper press assembly 5 on the same side. The side assembly plates 701 are attached to the assembly surface of the mounting plate 3, and side press cylinders 702 are attached to each side assembly plate 701. A side press die 703 adapted to the side bottom die 10 is attached to the output end of the side press cylinder 702.

[0027] In the wave winding sleeve 3D press forming machine of this embodiment, the pre-formed wave winding sleeve is placed outside the inner mold base 402, and the wire support cylinder 403 pushes the wire support block 404 to move, the wire support block 404 limits the copper wire with a U-shaped groove, and then the upper end press cylinder 502, lower end press cylinder 602 and side end press cylinder 702 operate synchronously, pushing the upper end press mold 504, lower end press mold 604 and side end press mold 703 connected to them respectively, pressing the upper end bottom mold 8, lower end bottom mold 9 and side end bottom mold 10 inside the wave winding sleeve, thereby achieving the press forming of the wave winding sleeve, and the formed wave winding sleeve is shown in Figure 4.

[0028] Furthermore, the structure of the present invention can be realized in multiple different forms and is not limited to the embodiments described above. Any equivalent transformation performed by those skilled in the art using the description and drawings of the present invention, or any application of such equivalent transformation directly or indirectly to other related technical fields (e.g., the field of attaching and detaching other articles), is within the scope of protection of the present invention. [Explanation of Symbols]

[0029] 1 table 2 Top plate 3 Mounting plate 4. Support Assembly 401 Support seat 402 Inner base 403 Wire support cylinder 404 Wire support block 5. Upper end press assembly 501 Upper assembly base 502 Upper end press cylinder 503 Upper end connection seat 504 Upper end press die 6. Lower end press assembly 601 Lower end assembly base 602 Lower end press cylinder 603 Lower end connection seat 604 Lower end press mold 7. Side edge press assembly 701 Side end assembly plate 702 Side End Press Cylinder 703 Side edge press mold 8 Top bottom type 9 Bottom bottom type 10 Side end bottom type

Claims

1. A 3D press forming machine for a wave winding sleeve, including a table (1), A top plate (2) is attached to the top of the table (1), two symmetrically arranged mounting plates (3) are attached to the working surface of the top plate (2), and a support assembly (4) for winding a wave winding sleeve is provided between the two mounting plates (3). A plurality of upper end press assemblies (5) for press forming the upper end of the wave winding sleeve are provided on the outside of the support assembly (4). Lower end press assemblies (6) for press forming the lower end of the wave winding sleeve are provided on both sides of the top of the support assembly (4). Side end press assemblies (7) for press forming the side ends of the wave winding sleeve are provided on both sides of the bottom of the support assembly (4). The upper end press assemblies (5) consist of three units, each mounted between two mounting plates (3). The three upper end press assemblies (5) are located directly to the left, right, and above the support assembly (4), respectively, and their directions are perpendicular to each other. The three units form three orthogonal directions, and the angles between each of the three units are all 90 degrees. Each of the upper end press assemblies (5) includes an upper end assembly seat (501) and an upper end press cylinder (502) attached to the upper end assembly seat (501), wherein the upper end assembly seat (501) is fixed to the assembly surface of a mounting plate (3) located at the rear, an upper end connection seat (503) is attached to the output end of the upper end press cylinder (502), the upper end connection seat (503) is slidably attached to the assembly surface of the mounting plate (3), and an upper end press die (504) that fits the upper end bottom die (8) is attached to the end of the upper end connection seat (503) closest to the support assembly (4), characterized in that a wave winding sleeve 3D press forming machine.

2. The support assembly (4) includes a support seat (401) fixedly attached to the working surface of the top plate (2), an internal base (402) attached to the top end of the support seat (401), wire support cylinders (403) fixedly attached to the top and bottom of the central section of the internal base (402), a wire support block (404) fixedly connected to the output end of the wire support cylinder (403), and the wire support block (404) supports the wave winding sleeve via a U-shaped groove. Furthermore, the wave winding sleeve 3D press molding machine according to claim 1 is characterized in that an upper bottom mold (8), a lower bottom mold (9), and a side bottom mold (10) are attached to the outer circumference of the inner mold base (402), respectively, to fit the upper end press assembly (5), the lower end press assembly (6), and the side end press assembly (7).

3. The lower end press assembly (6) is The wave winding sleeve 3D press molding machine according to claim 2, characterized in that it includes two lower end assembly seats (601) distributed symmetrically on the left and right sides of the assembly surface of the mounting plate (3) with respect to the Y axis and fixed to the mounting plate (3) at a 45-degree angle with respect to the Y axis, a lower end press cylinder (602) is attached to the top of the lower end assembly seats (601), a lower end connection seat (603) is fixed to the output end of the lower end press cylinder (602), the lower end connection seat (603) is slidably connected to the assembly surface of the mounting plate (3), and a lower end press die (604) that fits the lower end bottom die (9) is attached to the end of the lower end connection seat (603) closest to the support assembly (4).

4. The wave winding sleeve 3D press forming machine according to claim 2, characterized in that the side end press assembly (7) includes two side end assembly plates (701) provided at a 45-degree angle to adjacent upper end press assemblies (5) on the same side, the side end assembly plates (701) are attached to the assembly surface of the mounting plate (3), a side end press cylinder (702) is attached to each side end assembly plate (701), and a side end press die (703) that fits the side end bottom die (10) is attached to the output end of the side end press cylinder (702).

5. The wave winding sleeve 3D press molding machine according to claim 1, characterized in that notches for supplying and discharging wave winding sleeves are symmetrically opened in the middle of both of the mounting plates (3).

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