Wave winding 3D pre-forming machine
The wave winding 3D pre-forming machine addresses the instability of 2D to 3D transitions in wave windings by using a comprehensive system of lifting, hooking, and pressing assemblies, ensuring precise and stable 3D formation of coils.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- UPTEC INTELLIGENT MANUFACTURING (WUXI) CO LTD
- Filing Date
- 2025-12-18
- Publication Date
- 2026-07-07
Smart Images
Figure 2026113432000001_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of copper wire forming equipment, and specifically relates to a wave winding 3D pre-forming equipment.
Background Art
[0002] The stator wave winding 3D forming technology is a revolutionary innovation in the motor manufacturing field. By adopting the wave winding and 3D forming process, not only has the performance of the motor been greatly improved, but it has also promoted the development of the automation and smartness of motor manufacturing. As the technology is being developed, this technology will play a greater role in technical fields such as new energy vehicles, aerospace, and renewable energy, and will surely provide solid technical support for the research and development of high-efficiency energy-saving equipment.
[0003] For a specific stator design (such as windings outside the slots or a stator with a special shape), the wave winding 3D forming adopts a method of forming using a 2D wave winding and then performing 3D assembly and processing to realize the 3D forming process of the wave winding.
[0004] Conventional 3D press forming equipment performs the process of directly press forming on the wave winding in a 2D state. The wire in a 2D state is loose and easy to deform. If directly used for forming, the winding shape will become uncontrollable, affecting the motor performance. Also, when directly performing 3D pressing on the 2D formed wave winding, scattering and displacement of the winding may occur.
[0005] Therefore, how to ensure the stability of the overall structure of the wave winding after 2D forming when performing 3D pressing, and how to facilitate 3D press forming are necessary problems.
Summary of the Invention
Means for Solving the Problems
[0006] To address the above defects, the present invention provides a wave winding 3D preforming machine, a wave winding 3D preforming machine including a table, wherein a top plate is attached to the top of the table, and an adjustment push-up means and a pre-winding means are attached to the working surface of the top plate, the pre-winding means is located at the top of the output end of the adjustment push-up means, The adjustment lifting means includes a lifting assembly and an adjustment assembly, the adjustment assembly being mounted on the working surface of the top plate and used to transport the corrugated copper wire placed on the top to the lifting assembly, and the lifting assembly being used to lift the corrugated copper wire to a height suitable for the pre-winding means. The pre-winding means includes a circular type I and a circular type II, a plurality of copper wire hook assemblies mounted between the circular type I and the circular type II for securing the corrugated copper wire, a plurality of copper wire pressing assemblies mounted on the same side of the circular type II for limiting the corrugated copper wire, and a drive assembly mounted on the same side of the circular type I, wherein the circular type I and the circular type II are fitted onto both ends of a rotating shaft via fixed circular connecting members and rotate synchronously. The copper wire hook assembly is filled with air by an air-filling assembly fixed to the bottom of the top plate.
[0007] Furthermore, the push-up assembly includes a second fixing plate fixedly attached to the bottom of the top plate, a push-up cylinder fixedly attached to the bottom of the second fixing plate, the output end of the push-up cylinder extending through to the top of the top plate and then connected to the push-up plate, one linear bearing provided at each of the four corners of the push-up cylinder, guide shafts slidably mounted inside each of the four linear bearings, the top ends of the four guide shafts each passing through the top plate and connected to the four corners of the push-up plate, and the bottom ends of the four guide shafts each connected to the four corners of a U-shaped connecting plate.
[0008] Furthermore, the adjustment assembly includes a positioning block attached to the working surface of the top plate, a slidable sliding plate fitted to the top of the positioning block, two lower module fixing plates fixedly attached to the top of the push-up plate, distributed symmetrically on both sides of the positioning block, an arc-shaped lower module slidably mounted inside each lower module fixing plate, a fourth cylinder fixedly attached to the end of each lower module fixing plate away from the push-up cylinder, and the output end of the fourth cylinder is fixedly connected to the side wall of the arc-shaped lower module on the same side.
[0009] Furthermore, vertical plates I and II are attached to both sides of the operating surface of the top plate, respectively. The drive assembly includes a servo motor, a drive gear, and a driven gear. The servo motor is mounted on the outside of vertical plate II, and its output terminal extends through vertical plate II to the inside of vertical plate II and is coaxially fixed to the drive gear. The driven gear is mounted on the inside of vertical plate II and meshes with the drive gear to transmit power.
[0010] Furthermore, the copper wire pressing assembly includes a cylinder liner holder fixedly fitted to the outer surface of the rotating shaft, a plurality of fifth cylinders mounted around the cylinder liner holder, each fifth cylinder having an output end with a push-up rod connecting plate, two symmetrically distributed push-up rods fixedly mounted on the side of the push-up rod connecting plate away from adjacent fifth cylinders, and the ends of the push-up rods away from adjacent push-up rod connecting plates are slidably connected to circular type II. Each push-up rod connecting plate and circular type II are elastically connected via a second spring, which is located between two adjacent push-up rods. Multiple through grooves forming an annular array are provided on the side of circular type II away from the fifth cylinder, and the end of the push-up rod away from the fifth cylinder extends into the through grooves located in the same horizontal position.
[0011] Furthermore, each of the through grooves is provided with a copper wire pressing section for limiting the corrugated copper wire, and the copper wire pressing section includes a copper wire pressing block, a first spring, and a positioning block set, the copper wire pressing block is located within the through groove and in contact with the adjacent lifting rod, and a through hole is made in the inner top wall of the through groove through which the copper wire pressing block passes, and the copper wire pressing block is elastically connected to the inner wall of the through groove via first springs fixed on both sides, Positioning block sets for limiting the corrugated copper wire are attached to the outer surfaces of circular type I and circular type II.
[0012] Furthermore, the number of copper wire hooking assemblies is the same as the number of copper wire pressing assemblies, and the copper wire hooking assemblies include a gripper cylinder mounted on the outer circumference of a circular connecting member, with copper wire hooking blocks fixedly connected to each of the two output ends of the gripper cylinder, with spring pillars fixed to adjacent ends of the two copper wire hooking blocks, and the two spring pillars are elastically connected via a third spring.
[0013] Furthermore, the end of the push-up rod that contacts the copper wire pressing block is an inclined surface, and the end of the copper wire pressing block closer to the axis of rotation is an arced surface, with the inclined surface in contact with the arced surface.
[0014] Furthermore, the air-filled assembly includes a first fixing plate fixed to the bottom of the top plate via a fixing column, a third cylinder attached to the top of the first fixing plate, and the output end of the third cylinder passing through the top plate and to which a joint fixing plate is fixed, and two quick joints I attached to the joint fixing plate on the side closer to the copper wire hooking assembly, On the outside of the circular type I, air pipe adapter blocks corresponding to the number of copper wire pressing assemblies are attached, and within the circular type I, multiple connection through grooves are provided in an annular array. Two quick joints II are fixedly attached to the bottom of each air pipe adapter block for communication with quick joints I, and a pair of elbows I are further attached to the top of each air pipe adapter block, each communicating with a quick joint II inside the same air pipe adapter block. Each set of elbows I passes through the connection through grooves and communicates with an elbow II at the air supply end of a gripper cylinder located in the same horizontal position. [Effects of the Invention]
[0015] The present invention has the following beneficial effects compared to the prior art.
[0016] The 3D pre-forming equipment winds a single 2D-formed wave winding, then 3D presses the wound wave winding to produce a coil from the 2D wave winding. The coil then forms a closed overall structure, allowing for more precise positioning of the winding during pressing, reducing the risk of deformation and misalignment, and improving the quality of the finished product. [Brief explanation of the drawing]
[0017] [Figure 1] This is a perspective view of the present invention. [Figure 2] This is a schematic diagram of the structure of the push-up means in the present invention. [Figure 3] This is a schematic diagram of the fitting structure of the pushing means and the pre-winding means in the present invention. [Figure 4] This is a schematic diagram of a partial structure of the pre-winding means in the present invention. [Figure 5] This is a schematic diagram of a partial cross-sectional structure of the copper wire pressing assembly in the present invention. [Figure 6] This is a schematic diagram of the front structure of the circular type II in the present invention. [Figure 7] This is a schematic diagram of the fitting structure between the corrugated copper wire and positioning block I and positioning block II in the present invention. [Figure 8] It is a schematic diagram of the assembly structure of the cylinder liner holder and the fifth cylinder in the present invention. [Figure 9] It is a schematic diagram of the copper wire hooking block and the corrugated copper wire in the present invention under the operating state. [Figure 10] It is a schematic diagram of the structure of the copper wire hooking assembly in the present invention.
Embodiments for Carrying out the Invention
[0018] To facilitate the understanding of the present invention, the device of the present invention will be described in more detail below with reference to the related drawings. In the drawings, embodiments of the device are shown. However, this device can be realized in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more complete.
[0019] In the description of the present invention, unless there are specific and clear regulations and limitations, the terms "attachment", "connection", and "installation" should be understood in a broad sense. For example, it may be a fixed connection, a fixed installation, a removable connection, a removable installation, or an integral connection, or an integral installation. Those skilled in the art can specifically understand the specific meanings of the above terms in the present invention.
[0020] Embodiment As shown in FIG. 1, this embodiment provides a corrugated wire 3D preforming device. This corrugated wire 3D preforming device includes a table 1, and a top plate 2 is attached to the top of the table 1. An adjustment lifting means 3 and a pre-winding means 4 are attached to the operating surface of the top plate 2. The pre-winding means 4 is located at the top of the output end of the adjustment lifting means 3.
[0021] Specifically, The adjustment lifting means 3 includes a lifting assembly 31 and an adjustment assembly 32, the adjustment assembly 32 being attached to the working surface of the top plate 2 and used to transport the corrugated copper wire placed on the top to the lifting assembly 31, and the lifting assembly 31 being used to lift the corrugated copper wire to a height that fits the pre-winding means 4.
[0022] The push-up assembly 31 includes a second fixing plate 3101 fixedly attached to the bottom of the top plate 2, a push-up cylinder 3102 fixedly attached to the bottom of the second fixing plate 3101, the output end of the push-up cylinder 3102 extending through to the top of the top plate 2 and then connected to a push-up plate 3103, one linear bearing 3104 provided at each of the four corners of the push-up cylinder 3102, and each linear bearing 3104 is fixed to the bottom surface of the top plate 2 The configuration is as follows: At the upper and lower ends of the four linear bearings 3104, there are push-up plates 3103 and U-shaped connecting plates 3106 located at the top and bottom of the top plate 2, respectively. Guide shafts 3107 are slidably mounted inside each of the four linear bearings 3104. The top ends of the four guide shafts 3107 each pass through the top plate 2 and are connected to the four corners of the push-up plates 3103, while the bottom ends of the four guide shafts 3107 each are connected to the four corners of the U-shaped connecting plates 3106.
[0023] The adjustment assembly 32 includes a positioning block 3201 attached to the working surface of the top plate 2, a slidable sliding plate 3202 fitted to the top of the positioning block 3201, and a copper wire groove fitted to the working surface of the sliding plate 3202 is provided. Two lower module fixing plates 3204 are fixedly attached to the top of the push-up plate 3103, distributed symmetrically on both sides of the positioning block 3201, and an arc-shaped lower module 3206 is slidable inside each lower module fixing plate 3204, and the two arc-shaped lower modules 3206 are distributed intersectingly, corresponding to the upper and lower ends of the corrugated copper wire, respectively. A fourth cylinder 3205 is fixedly attached to the end of each lower module fixing plate 3204 away from the push-up cylinder 3102, and the output ends of the fourth cylinders 3205 are fixedly connected to the side walls of the arc-shaped lower module 3206 on the same side.
[0024] The pre-winding means 4 includes a circular type I 44 and a circular type II 45, a plurality of copper wire hook assemblies 41 mounted between the circular type I 44 and the circular type II 45 for securing the corrugated copper wire, a plurality of copper wire pressing assemblies 42 mounted on the same side of the plurality of circular types II 45 for limiting the corrugated copper wire, and a drive assembly 43 mounted on the same side of the circular type I 44, wherein the circular type I 44 and the circular type II 45 are fitted onto both ends of the rotating shaft 46 via fixed circular connecting members 47 and rotate synchronously, provided that the number of copper wire hook assemblies 41 is the same as the number of copper wire pressing assemblies 42 and the number of upper ends of the corrugated copper wire.
[0025] in particular, The copper wire hooking assembly 41 includes a gripper cylinder 4101 mounted on the outer circumference of a circular connecting member 47, with copper wire hooking blocks 4102 fixedly connected to each of the two output ends of the gripper cylinder 4101, and spring pillars 4103 fixed to adjacent ends of the two copper wire hooking blocks 4102, and the two spring pillars 4103 are elastically connected via a third spring 4104 used to ensure the stability of the copper wire hooking operation, and a speed control valve is further added to the gripper cylinder 4101.
[0026] Vertical plates I6 and II7 are attached to both sides of the working surface of the top plate 2, respectively. The drive assembly 43 includes a servo motor 4301, a drive gear 4302, and a driven gear 4303. The servo motor 4301 is mounted on the outside of vertical plate II7, and its output terminal extends through vertical plate II7 to the inside of vertical plate II7 and is coaxially fixed to the drive gear 4302. The driven gear 4303 is mounted on the inside of vertical plate II7 and meshes with the drive gear 4302 to transmit power.
[0027] The copper wire pressing assembly 42 includes a cylinder liner holder 4201 fixedly fitted onto the outer surface of the rotating shaft 46, the shape of which can be set according to the specifications of the corrugated copper wire, a plurality of fifth cylinders 4202 are mounted around the cylinder liner holder 4201, each fifth cylinder 4202 has an output end provided with a push-up rod connecting plate 4203 (the push-up rod connecting plate 4203 is reset by the elasticity of a second spring 4205), two symmetrically distributed push-up rods 4204 are fixedly provided on the side of the push-up rod connecting plate 4203 away from the adjacent fifth cylinder 4202, and the ends of the push-up rods 4204 away from the adjacent push-up rod connecting plate 4203 are slidably connected to a circular type II 45.
[0028] Each push-up rod connecting plate 4203 and the circular type II 45 are elastically connected via a second spring 4205, which is located between two adjacent push-up rods 4204. The circular type II 45 has multiple through grooves 4206 forming an annular array on the side away from the fifth cylinder 4202, and the end of the push-up rod 4204 away from the fifth cylinder 4202 extends into the through groove 4206 at the same horizontal position, and its role is as follows: When the fifth cylinder 4202 retracts and resets, the push-up rod 4204 slowly retracts from the through groove 4206 under the action of the second spring 4205, and at the same time, the copper wire pressing block 4207 retracts into the through groove 4206 under the action of the first spring 4208, preparing for the next copper wire pressing.
[0029] Inside the through groove 4206, there is a copper wire pressing section that limits the wave-wound copper wire. The copper wire pressing section includes a copper wire pressing block 4207, a first spring 4208, and a positioning block set 4209. The copper wire pressing block 4207 is located inside the through groove 4206 and is in contact with the adjacent push-up rod 4204. The end of the push-up rod 4204 that is in contact with the copper wire pressing block 4207 is inclined and is close to the axis of the rotation shaft 46 of the copper wire pressing block 4207. The end is an arc surface, the inclined surface is in contact with the arc surface, a through hole is made in the inner top wall of the through groove 4206 through which the copper wire pressing block 4207 passes, the copper wire pressing block 4207 is elastically connected to the inner wall of the through groove 4206 via first springs 4208 fixed on both sides, and is stopped and limited via a cover plate fixed to the side of the circular type II 45 closer to the circular type connecting member 47, and a positioning block set 4209 is attached to the outer surfaces of the circular type I 44 and the circular type II 45.
[0030] However, the positioning block set 4209 includes a lower positioning block set 4209a and an upper positioning block set 4209b, which are symmetrically positioned on both sides of the copper wire hooking assembly 41 (i.e., the lower positioning block set 4209a is located in circular type I 44, and the upper positioning block set 4209b is located in circular type II 45, and the lower positioning block set 4209a has two units used to correspond to the lower ends of two pins of the corrugated copper wire, and the upper positioning block set 4209b has three units used to correspond to the upper ends of three pins of the corrugated copper wire, thereby enabling the subsequent limit locking operation), and the upper positioning block set 4209b has a slope on the lower side of the side closer to the copper wire pressing block 4207. When the copper wire pressing block 4207 moves upward, it presses the pins of the corrugated copper wire downward on the slope, thereby enabling limit locking.
[0031] The copper wire hook assembly 41 is filled with air by an air-filling assembly 48 fixed to the bottom of the top plate 2. The air-filling assembly 48 includes a first fixing plate 4802 fixed to the bottom of the top plate 2 via a fixing column 4801. A third cylinder 4803 is attached to the top of the first fixing plate 4802, and the output end of the third cylinder 4803 passes through the top plate 2 and is fixed to a joint fixing plate 4804, whose role is as follows: When it is necessary to rapidly fill the quick joint II 4807 with air, the third cylinder 4803 pushes the interface fixing plate upward, bringing the quick joint I 4805 into contact with the quick joint II 4807, thereby achieving the purpose of air filling. Two quick joints I 4805 are attached to the joint fixing plate 4804 on the side closer to the copper wire hook assembly 41.
[0032] On the outside of the circular I44, air pipe adapter blocks 4806 corresponding to the number of copper wire pressing assemblies 42 are attached, and at the bottom of each air pipe adapter block 4806, two quick joints II 4807 are fixedly attached to communicate with quick joints I4805, and at the top of each air pipe adapter block 4806, a pair of elbows I4808 are further attached, each communicating with a quick joint II 4807 inside the same air pipe adapter block 4806, and each set of elbows I4808 passes through a through groove 4206 and communicates with elbow II 4809 at the air supply end of a gripper cylinder 4101 which is in the same horizontal position, and is used to supply air to the gripper cylinder 4101 of the copper wire hooking assembly 41, so that the copper wire hooking block 4102 can insert and remove copper wires.
[0033] However, since the structures of circular type I44 and circular type II45 are basically the same, the structural positions described in this embodiment are unaffected whether circular type I44 or circular type II45 is used as the reference object. The differences between the two are as follows: The through grooves 4206 opened inside circular type I44 and circular type II45 are different. The connecting through groove 4210 opened in circular type I44 is used to allow elbow I4808 to pass through, and the through groove 4206 in circular type II45 is used to position copper wire pressing block 4207. Circular type I44 has two protruding arcs, and circular type II45 has three protruding arcs, and the lower end of two pins and the upper end of three pins of the corrugated copper wire are limited via lower end positioning block set 4209a and upper end positioning block set 4209b attached to each of the protruding arcs.
[0034] In the 3D pre-forming machine for wave-wound wire in this embodiment, before pre-winding, the sliding plate 3202 is first pulled to the outermost edge of the top plate 2, the wave-wound copper wire is placed on the sliding plate 3202, and one pin on the outside of the wave-wound copper wire is placed in the copper wire groove to avoid positional misalignment problems during processing. Then, the sliding plate 3202 is pushed in the direction closer to the pre-winding means 4, so that the first upper end of the wave-wound copper wire is directly below the first pair of copper wire pressing parts. At this time, the fourth cylinder 3205 located on the upper end side of the wave-wound copper wire pushes the arc-shaped lower module 3206 and slides it in the direction of the pre-winding means 4, so that the arc-shaped lower module 3206 is placed directly below the upper end of the wave-wound copper wire, preparing for the pre-winding operation.
[0035] During the preliminary winding, the first upper end of the corrugated copper wire is located directly below the preliminary winding means 4, and the two arc-shaped lower modules 3206 are located at the upper and lower ends of the corrugated copper wire, respectively. The push-up cylinder 3102 pushes the push-up plate 3103 upward, bringing the two arc-shaped lower modules 3206 into contact with the two ends of the corrugated copper wire and pushing them upward, preparing to feed the corrugated copper wire into the preliminary winding means 4.
[0036] At this time, the fifth cylinder 4202 pushes the push-up rod connecting plate 4203, pushing the two push-up rods 4204 in the push-up rod connecting plate 4203 into the circular type II 45, and further pushes up the copper wire pressing block 4207, limiting the pins on both sides of the upper end of the corrugated copper wire between the upper end positioning block set 4209b and the copper wire pressing block 4207. Then the copper wire hooking assembly 41 hooks the middle part of the corrugated copper wire via the copper wire hooking block 4102. Subsequently, the drive assembly 43 rotates the rotating shaft 46, causing the copper wire pressing assembly 42 and the copper wire hooking assembly 41 to rotate synchronously, thereby enabling the winding of the hooked upper end of the corrugated copper wire. Immediately after the upper end is wound, the lower end of the pushed-up pin is pushed downward by the fourth cylinder 3205 towards the pre-winding means 4, and the limit of the lower end positioning block set 4209a simultaneously enables the winding operation. When the copper wire pressing assembly 42 at the next location rotates up to the top of the lifting assembly 31, it performs a pressing and hooking operation on the upper end of the next wave-wound copper wire, and by repeating this operation, the preliminary winding of the entire wave-wound copper wire is completed.
[0037] Furthermore, the structure of the present invention can be realized in multiple different forms and is not limited to the embodiments described above. Any equivalent transformation performed by those skilled in the art using the description and drawings of the present invention, or any application of such equivalent transformation directly or indirectly to other related technical fields (e.g., the field of attaching and detaching other articles), is within the scope of protection of the present invention. [Explanation of Symbols]
[0038] 1 table 2 Top plate 3. Adjustment and pushing mechanism 31 Push-up assembly 3101 Second fixing plate 3102 Push-up cylinder 3103 Push-up plate 3104 Linear bearing 3106 U-shaped connecting plate 3107 Guide axis 32 Adjustment Assembly 3201 Positioning block 3202 Sliding plate 3204 Lower module fixing plate 3205 Cylinder No. 4 3206 Arc-shaped lower module 4. Reserve winding means 41 Copper wire hook assembly 4101 Gripper Cylinder 4102 Copper wire hook block 4103 Spring Pillar 4104 Third spring 42 Copper wire pressing assembly 4201 Cylinder liner holder 4202 Cylinder No. 5 4203 Push-up rod connecting plate 4204 Push-up rod 4205 Second spring 4206 Through groove 4207 Copper wire pressing block 4208 First spring 4209 Positioning Block Set 4209a Lower end positioning block set 4209b Upper end positioning block set 43 Drive Assembly 4301 Servo motor 4302 Drive gear 4303 Driven gear 44 Circular Type I 45 Circular Type II 46 Rotation axis 47 Circular connecting member 48 Air-filling assembly 4801 Fixed column 4802 1st fixed plate 4803 Third Cylinder 4804 Joint fixing plate 4805 Quick Joint I 4806 Air Pipe Adapter Block 4807 Quick Joint II 4808 Elbow I 4809 Elbow II 6 Vertical board I 7 Vertical board II
Claims
1. A wave winding 3D preforming machine including a table (1), A top plate (2) is attached to the top of the table (1), and an adjustment push-up means (3) and a pre-winding means (4) are attached to the working surface of the top plate (2), and the pre-winding means (4) is located at the top of the output end of the adjustment push-up means (3), The adjustment and lifting means (3) includes a lifting assembly (31) and an adjustment assembly (32), the adjustment assembly (32) being attached to the working surface of the top plate (2) and used to transport the corrugated copper wire placed on the top to the lifting assembly (31), and the lifting assembly (31) being used to lift the corrugated copper wire to a height suitable for the pre-winding means (4). The pre-winding means (4) includes a circular type I (44) and a circular type II (45), a plurality of copper wire hook assemblies (41) mounted between the circular type I (44) and the circular type II (45) for securing the corrugated copper wire, a plurality of copper wire pressing assemblies (42) mounted on the same side of the circular type II (45) for limiting the corrugated copper wire, and a drive assembly (43) mounted on the same side of the circular type I (44), wherein a plurality of through grooves (4206) forming an annular array are opened on the side of the circular type II (45) away from the fifth cylinder (4202), and each of the through grooves (4 Inside 206) there is a copper wire pressing section for limiting the wave-wound copper wire, and the copper wire pressing section includes a copper wire pressing block (4207), a first spring (4208), and a positioning block set (4209), the copper wire pressing block (4207) is located in the through groove (4206) and is in contact with the adjacent push-up rod (4204), and a through hole is made in the inner top wall of the through groove (4206) through which the copper wire pressing block (4207) passes, and the copper wire pressing block (4207) is elastically connected to the inner wall of the through groove (4206) via the first spring (4208) fixed on both sides. The positioning block set (4209) is used to limit the corrugated copper wire and is attached to the outer surface of circular type I (44) and circular type II (45). The copper wire pressing assembly (42) includes a cylinder liner holder (4201) fixedly fitted onto the outer surface of the rotating shaft (46), a plurality of fifth cylinders (4202) mounted around the cylinder liner holder (4201), each fifth cylinder (4202) having a push-up rod connecting plate (4203) at its output end, and two symmetrically distributed push-up rods (4204) fixedly provided on the side of the push-up rod connecting plate (4203) away from adjacent fifth cylinders (4202), and the ends of the push-up rods (4204) away from adjacent push-up rod connecting plates (4203) are slidably connected to a circular type II (45). The number of copper wire hooking assemblies (41) is the same as the number of copper wire pressing assemblies (42), and the copper wire hooking assembly (41) includes a gripper cylinder (4101) attached to the outer circumference of a circular connecting member (47), with copper wire hooking blocks (4102) fixed to each of the two output ends of the gripper cylinder (4101), and spring pillars (4103) fixed to adjacent ends of the two copper wire hooking blocks (4102), and the two spring pillars (4103) are elastically connected via a third spring (4104). The circular type I (44) and circular type II (45) are fitted onto both ends of the rotating shaft (46) via fixed circular connecting members (47) and rotate synchronously. The wave winding 3D preforming machine is characterized in that the copper wire hooking assembly (41) is filled with air by an air filling assembly (48) fixed to the bottom of the top plate (2).
2. The wave winding 3D preforming machine according to claim 1, characterized in that the push-up assembly (31) includes a second fixing plate (3101) fixedly attached to the bottom of the top plate (2), a push-up cylinder (3102) fixedly attached to the bottom of the second fixing plate (3101), the output end of the push-up cylinder (3102) extending through to the top of the top plate (2) and then connected to a push-up plate (3103), one linear bearing (3104) provided at each of the four corners of the push-up cylinder (3102), guide shafts (3107) slidably mounted inside each of the four linear bearings (3104), the top ends of the four guide shafts (3107) each pass through the top plate (2) and are connected to the four corners of the push-up plate (3103), and the bottom ends of the four guide shafts (3107) each are connected to the four corners of a U-shaped connecting plate (3106).
3. The adjustment assembly (32) includes a positioning block (3201) attached to the working surface of the top plate (2), a suitable sliding plate (3202) is slidably mounted on the top of the positioning block (3201), two lower module fixing plates (3204) are fixedly mounted on the top of the push-up plate (3103) and are symmetrically distributed on both sides of the positioning block (3201), an arc-shaped lower module (3206) is slidably mounted inside each lower module fixing plate (3204), a fourth cylinder (3205) is fixedly mounted on the end of each lower module fixing plate (3204) away from the push-up cylinder (3102), and the output end of the fourth cylinder (3205) is fixedly connected to the side wall of the arc-shaped lower module (3206) on the same side, as described in claim 2.
4. A wave-wound 3D pre-forming machine according to claim 1, characterized in that vertical plates I (6) and II (7) are attached to both sides of the operating surface of the top plate (2), the drive assembly (43) includes a servo motor (4301), a drive gear (4302), and a driven gear (4303), the servo motor (4301) is mounted on the outside of the vertical plate II (7), the output terminal of the servo motor (4301) penetrates the vertical plate II (7) and extends to the inside of the vertical plate II (7) and is fixed coaxially to the drive gear (4302), and the driven gear (4303) is mounted on the inside of the vertical plate II (7) and meshes with the drive gear (4302) to transmit power.
5. The wave winding 3D preforming apparatus according to claim 4, characterized in that each push-up rod connecting plate (4203) and the circular type II (45) are elastically connected via a second spring (4205), the second spring (4205) is located between two adjacent push-up rods (4204), and the end of the push-up rod (4204) away from the fifth cylinder (4202) extends into a through groove (4206) which is in the same horizontal position.
6. The wave winding 3D preforming machine according to claim 5, characterized in that the end of the push-up rod (4204) that contacts the copper wire pressing block (4207) is an inclined surface, and the end of the copper wire pressing block (4207) that is close to the axis of the rotating shaft (46) is an arcuate surface, and the inclined surface contacts the arcuate surface.
7. The air-filling assembly (48) includes a first fixing plate (4802) fixed to the bottom of the top plate (2) via a fixing column (4801), a third cylinder (4803) attached to the top of the first fixing plate (4802), and the output end of the third cylinder (4803) passes through the top plate (2) and a joint fixing plate (4804) is fixed to it, and two quick joints I (4805) are attached to the side of the joint fixing plate (4804) closer to the copper wire hooking assembly (41). The wave winding 3D preforming machine according to claim 6, characterized in that air pipe adapter blocks (4806) corresponding to the number of copper wire pressing assemblies (42) are attached to the outside of a circular type I (44), and a plurality of connection through grooves (4210) distributed in an annular array are opened inside the circular type I (44), two quick joints II (4807) for communicating with quick joints I (4805) are fixedly attached to the bottom of each air pipe adapter block (4806), and a set of elbows I (4808) for communicating with quick joints II (4807) inside the same air pipe adapter block (4806) are further attached to the top of each air pipe adapter block (4806), and each set of elbows I (4808) passes through the connection through grooves (4210) and communicates with elbows II (4809) at the air supply end of a gripper cylinder (4101) located in the same horizontal position.